Star Series Motor protection & control

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Contact us ABB Inc. Low Voltage Control Products 16250 W.

1 Contact us ABB Inc. Low Voltage Control Products W. Glendale Drive New Berlin, WI Phone: Fax: USA Technical support & Customer Service: , Option 4 7:30AM to 5:30PM, CST, Monday - Friday lvps.support@us.abb.com Web: ABB Canada Low Voltage Products 2117, 32 nd Avenue Lachine, Quebec H8T 3J1 Tel.: Toll free: Canadian technical support: lvp.support@ca.abb.com Web: 1SXU100105C0201 June 2011 Star Series Motor protection and control Short form catalog Star Series Motor protection & control

2 Motor Protection and Control up to 20 HP/480 VAC Overview... 2 Contactors and Overload Relays pole Contactors Control Relays Manual Motor Starters Motor Starting Solutions - Open Type Version, in Kit Form Motor protection and control 1

ABB s new control and protection devices One product family ABB presents a new generation of first-class specialized components: manual motor starters, contactors, overload relays and softstarters

3 ABB s new control and protection devices One product family ABB presents a new generation of first-class specialized components: manual motor starters, contactors, overload relays and softstarters for motor starting solutions up to 20 HP / 480 VAC Harmonized design and color Compact and modular Low energy consumption Small number of parts Minimum need for accessories Optimized wiring and configuration High ratings and service capability Increased application possibilities Reliability proven over many years of experience 2 Motor protection and control

Simplicity for your design Our engineers have taken modularity and uniformity to the next level in terms of flexibility and

Safety and reliability ABB s new line of industrial motor control and protection devices has been developed to meet the main

Increased availability for your equipment Designing with simplicity in mind, our engineers have made it possible to integrate

We offer you reduced inventory and greater exchangeability, resulting in fewer shortages and less down time.

4 Simplicity for your design Our engineers have taken modularity and uniformity to the next level in terms of flexibility and practicality for your applications. We offer you increased application possibilities, exchangeability and reduced panel size. Safety and reliability ABB s new line of industrial motor control and protection devices has been developed to meet the main safety standards of the toughest industrial scenarios where high reliability and safety level are required. Increased availability for your equipment Designing with simplicity in mind, our engineers have made it possible to integrate the entire family into just a few components. We offer you reduced inventory and greater exchangeability, resulting in fewer shortages and less down time. Energy efficiency and sustainability Reducing energy consumption and protecting the environment has long been at the top of ABB s list of priorities, and we are proud to introduce a first-class product line. Motor protection and control 3

Large choice of starting solutions in kit form Short-circuit and overload protection Type 1 or Type 2 coordination available with manual motor starters Choice of thermal or electronic overload relays

reversing starters Protection by manual motor starters or by fuses with overload relays Reversing starters in 90 mm width including mechanical and electrical interlocking Softstarters Protection by

5 Large choice of starting solutions in kit form Short-circuit and overload protection Type 1 or Type 2 coordination available with manual motor starters Choice of thermal or electronic overload relays Simple construction All starters in 45 mm width frame Time/cost saving Same frame size for AC or DC control supply Easy, fast and secure assembly, fitting and wiring of components Across-the-line and reversing starters Protection by manual motor starters or by fuses with overload relays Reversing starters in 90 mm width including mechanical and electrical interlocking Softstarters Protection by manual motor starters or by fuses with overload relays Wye-delta starters Protection by fuses with overload relays Standardized busbars and optimized interconnection accessories Same 3-phase busbar and feeder range up to 92 A for manual motor starters Direct 35 mm rail mounting: no additional mounting plate required Complete range of connection links with manual motor starters and connection sets to build reversing and stardelta starters Easy installation and dismounting of contactors: no unwiring of manual motor starters 4 Motor protection and control

Protect your motors with thermal or electronic overload relays One range of TF42 thermal overload relays, trip class 10 One range of EF19 and EF45 electronic overload relays up to 45 A, 7 setting

electronic overload relays Automatic or manual reset, sealable Stop and test function 2/T1 4/T2 6/T3 A RESET M TEST STOP 95 96 97 98 Current setting range Reset function Test function Stop function

6 Protect your motors with thermal or electronic overload relays One range of TF42 thermal overload relays, trip class 10 One range of EF19 and EF45 electronic overload relays up to 45 A, 7 setting ranges, trip class 10, 20, 30 Adjustable current setting ranges Overload protection with phase loss sensitivity Temperature compensation: - up to +60 C for thermal overload relays - up to +70 C for electronic overload relays Automatic or manual reset, sealable Stop and test function 2/T1 4/T2 6/T3 A RESET M TEST STOP Current setting range Reset function Test function Stop function Interlock your reversing contactors quickly in 90 mm width: Easy with VM4 mechanical interlock unit Simple with VEM4 set including mechanical interlock unit and electrical interlock block with - connection 50% wiring cost savings in one click! Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C. interlocking contacts with the two coil supplies KM1 KM KM1 VEM4 KM2 Motor protection and control 5

MS116 and MS2 manual motor starters Harmonized design in 45 mm width Types MS116 MS2 Setting range 0.1... 16 A 0.1... 32 A Switch

480 V 5 ka at 600 V Trip class 10A 10 yes 50 ka at 480 V 18 ka at 600 V ON/OFF/TRIP switch functionality, MS2 only Clear tripping

accessory Test function Handle in TRIP position Magnetic tripping Current setting Optical indication in I >> window One range of

7 MS116 and MS2 manual motor starters Harmonized design in 45 mm width Types MS116 MS2 Setting range A A Switch position ON / OFF ON / OFF / TRIP Magnetic trip indication yes Lockable handle without accessories Short circuit ratings 18 ka at 480 V 5 ka at 600 V Trip class 10A 10 yes 50 ka at 480 V 18 ka at 600 V ON/OFF/TRIP switch functionality, MS2 only Clear tripping identification, MS2 only Magnetic tripping Thermal tripping Handle in TRIP position TRIP indication Lockable handle without accessory Test function Handle in TRIP position Magnetic tripping Current setting Optical indication in I >> window One range of accessories for MS116 and MS2 Common auxiliary contacts, signaling contacts and auxiliary trip units Common busbar systems 6 Motor protection and control

AF09... AF30 3-pole contactors Simple design with 2 frame sizes in 45 mm width Types AF09 AF12 AF16 AF26 AF30 UL/CSA 1-phase HP 120 V 240 V UL/CSA 3-phase HP 240 V 480 V 600 V General purpose current

5 15 20 2 5 10 20 -- 25 28 30 45 50 A unique contactor for AC or DC control supply Manages large control voltage variations Includes an electronic coil interface with extended operating limits 0.

..120 V 60 Hz Only four coils for easier selection Control voltages covering 24...500 V 50/60 Hz and 20...500 V DC Contactor type Main contacts N.O. / N.C. Auxiliary contacts N.O. / N.C. AF09 Z - 30-10 - 11 U c min.

8 AF09... AF30 3-pole contactors Simple design with 2 frame sizes in 45 mm width Types AF09 AF12 AF16 AF26 AF30 UL/CSA 1-phase HP 120 V 240 V UL/CSA 3-phase HP 240 V 480 V 600 V General purpose current A A unique contactor for AC or DC control supply Manages large control voltage variations Includes an electronic coil interface with extended operating limits 0.85 x U c min x U c max. 1.1 x U c max. (275 V) AF operating limits for coil V 50/60 Hz - DC U c max. (250 V) Conventional operating limits for coil V 60 Hz Only four coils for easier selection Control voltages covering V 50/60 Hz and V DC Contactor type Main contacts N.O. / N.C. Auxiliary contacts N.O. / N.C. AF09 Z U c min.... U c max. = V 50/60 Hz - DC AC / DC 1.1 x U c (2 V) U c = V 60 Hz AC Coil code V 50/60 Hz / V DC V 50/60 Hz - DC V 50/60 Hz - DC V 50/60 Hz - DC U c min. (100 V) 0.85 x U c min. (85 V) 0.85 x U c (93.5 V) Blank: standard coil consumption Z: low coil consumption Reduced panel energy consumption With low holding AC and DC coil consumption From 30% (AF coil) to 80% (AF..Z coil) reduction of AC pull-in consumption Direct control by PLC-output 500 ma, 24 V DC No use of interface relay Built-in surge protection No extra surge suppressor required Improve your equipment reliability with AF..Z contactors Withstands control voltage short dips Withstands control voltage interruptions according to SEMI F standards Additional AF..Z coils available for control voltages between V DC and V 50/60 Hz - DC Motor protection and control 7

Switching of auxiliary and control circuits Optimize your auxiliary contact block configuration AF09...AF16 3-pole contactors equipped with a built-in auxiliary contact N.O. or N.C.

circuit safe Mirror contact according to IEC 60947-4-1 Annex F 2.1 Mechanically linked contacts according to IEC 60947-5-1 Annex L 3.

9 Switching of auxiliary and control circuits Optimize your auxiliary contact block configuration AF09...AF16 3-pole contactors equipped with a built-in auxiliary contact N.O. or N.C. Up to 6 additional auxiliary contacts: - front-mounted 1 or 4-pole CA4 blocks - side-mounted 2-pole CAL4 blocks Reduced panel dimension using up to 2 side-mounted 2-pole CAL4 blocks Make your control circuit safe Mirror contact according to IEC Annex F 2.1 Mechanically linked contacts according to IEC Annex L 3.0 Coil termination options Top-mounted coil terminal block Coil terminal block transferable to bottom position Additional LDC4 coil terminal block mounted in bottom position Front-mounted 2-pole CAT4 auxiliary contact block for front coil connection Protect your equipment against accidental contact Sealable and transparent protective covers on contactors (BX4) and overload relays Complete choice of control relays Same advantages and accessories as AF contactors Only four coils for easier selection Control relay type Auxiliary contacts N.O. / N.C. Non-removable protective covers (BX4-CA) for auxiliary contact blocks NF Z 22 E - 11 Coil code V 50/60 Hz / V DC V 50/60 Hz - DC V 50/60 Hz - DC V 50/60 Hz - DC Blank: standard coil consumption Z: low coil consumption 8 Motor protection and control

PSR softstarters Compact design with 2 frame sizes Types UL/CSA 3-phase motor power - 230 V 480 V 600 V PSR3... PSR16 0.75... 5 2... 10 2... 10 PSR25, PSR30 7.5... 10 15... 20 20.

10 PSR softstarters Compact design with 2 frame sizes Types UL/CSA 3-phase motor power V 480 V 600 V PSR3... PSR PSR25, PSR Built-in by-pass contacts in main circuit Wide main voltage range: from 208 to 600 V - fewer variants - very robust and insensitive to voltage variations Wide supply voltage range: V AC or 24 V DC 1 Ramp time START = sec 2 Ramp time STOP = sec 3 Initial voltage U ini = % (also set end voltage ) 3 U ini time Start 1 Stop 2 Easy to install and set up 35 mm rail or screw mounting All settings visible and adjustable on front face Run signal relay for all sizes Output signal for TOR (Top Of Ramp) for PSR25...PSR30 10 starts per hour standard, increased to 20 starts or more with addition of auxiliary cooling fan Remote control connection using Field Bus Plug as accessory Compact starter solution in 45 mm width with manual motor starter up to 20 HP - 480V, 25 HP - 480V, 25 HP V Motor protection and control 9

11 10 Motor protection and control

12 AF09... AF30 3-pole Contactors up to 20 HP / 480 VAC Contactors and Overload Relays Overview...12 AF09... AF30 3-pole Contactors Ordering Details... Main Technical Data...20 DC Circuit switching...25 Main Accessory Fitting Details...25 Motor Rated Operational Powers and Currents...26 Contactor Electrical Durability and Utilization Categories...27 Electrical Durability...28 Main Accessory Ordering Details...30 Terminal Marking and Positioning...41 Dimensions... TF42 Thermal Overload Relays Ordering Details...37 Main Technical Data...38 EF19 and EF45 Electronic Overload Relays Ordering Details...39 Main Technical Data...40 Motor protection and control 11

Starting Solutions CA4, CC4 1-pole auxiliary contact block BX4-CA Protective cover CA4 4-pole auxiliary contact block VM4 Across-the-line Starter Reversing Starter Wye-Delta Starter VEM4

.-4 Connection set including: - Phase-to-phase connection - Parallel connection CAT4-11 2-pole auxiliary contact and / coil terminal block BX4-CA Protective cover BB4 Fixing clips VE4 VEM4

13 AF09... AF16 3-pole contactors AF26... AF30 3-pole contactors for Contactors Fixing clips Main Accessories CAL pole auxiliary contact block LDC4 Top or bottom mounted coil terminal block VM4 BX4 Protective cover for Starting Solutions CA4, CC4 1-pole auxiliary contact block BX4-CA Protective cover CA4 4-pole auxiliary contact block VM4 Across-the-line Starter Reversing Starter Wye-Delta Starter VEM4 mechanical & electrical interlock set BER..-4 Connection set including: - Phase-to-phase connection - Parallel connection CAT pole auxiliary contact and / coil terminal block BX4-CA Protective cover BB4 Fixing clips VE4 VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips (BB4) VE4 electrical interlock block with - connection VEM4 mechanical & electrical interlock set BEY..-4 Connection set including: - Phase-to-phase connection - Parallel connection - Star connection TF42 Thermal overload relay EF.. Electronic overload relay TF42 Thermal overload relay EF.. Electronic overload relay TF42 Thermal overload relay EF.. Electronic overload relay 12 Motor protection and control

14 3-pole Contactors AC / DC control voltage AF09 AF12 AF16 AF26 AF30 AF AF AF AF AF AF AF AF Switching of 3-phase Cage Motors 3 M 3 UL/CSA Motor rating, HP 1-phase 120 V V Motor rating, HP 3-phase 240 V V V NEMA size Protection of 3-phase motors Thermal overload relays TF42... setting range in A Electronic overload relays EF19... setting range in A EF45... setting range in A Switching of Resistive Circuits 3 R UL/CSA IEC General use rating 600 V AC 25 A 28 A 30 A 45 A 50 A With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AC-1 Rated operational current θ 40 C 690 V 25 A 28 A 30 A 45 A 50 A θ 60 C 690 V 25 A 28 A 30 A 40 A 42 A θ 70 C 690 V 22 A 24 A 26 A 32 A 37 A With conductor cross-sectional area 4 mm 2 6 mm 2 6 mm 2 10 mm 2 10 mm 2 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01, CC4-10 or CC pole CA4 2-pole CAT4-11 (with coil front connection) 2-pole CAL4-11 Interlocks Mechanical / electrical Mechanical VEM4 including VM4 mechanical interlock unit and VE4 electrical interlock block with - connection VM4 including 2 fixing clips Reversing Starters BER16-4 BER38-4 Connection sets Star-Delta Starters BEY16-4 BEY38-4 Motor protection and control

15 AF09... AF30 3-pole Contactors AC / DC Operated - with Screw Terminals 25 to 50A 5 to 20 HP culus CE Application AF09... AF30 contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors, non-inductive or slightly inductive loads. Description AF09... AF30 contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF AF Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF /0.77 CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 Motor protection and control

16 AF09... AF30 3-pole Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 50A 5 to 20 HP culus CE Application AF09Z... AF30Z contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors, non-inductive or slightly inductive loads. Description AF09Z... AF30Z contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09Z AF26Z Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF26Z / AF26Z / AF26Z / AF26Z / AF30Z / AF30Z / AF30Z / AF30Z /0.77 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 Motor protection and control 15

17 AF09R... AF30R 3-pole Reversing Contactors AC / DC Operated - with Screw Terminals 25 to 50A 5 to 20 HP culus CE Application AF09R... AF30R reversing contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09R... AF30R contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09R Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted per contactors Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09R / AF09R / AF09R / AF09R / AF12R / AF12R / AF12R / AF12R / AF16R / AF16R / AF16R / AF16R / AF26R / AF26R / AF26R / AF26R / AF30R / AF30R / AF30R / AF30R /1.86 CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL / Motor protection and control

AF09R... AF30R 3-pole Reversing Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 50A 5 to 20 HP culus CE Application AF09ZR.

18 AF09R... AF30R 3-pole Reversing Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 50A 5 to 20 HP culus CE Application AF09ZR... AF30ZR reversing contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09ZR... AF30ZR contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09R Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted per contactors Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09ZR / AF09ZR / AF09ZR / AF12ZR / AF12ZR / AF12ZR / AF16ZR / AF16ZR / AF16ZR / AF26ZR / AF26ZR / AF26ZR / AF30ZR / AF30ZR / AF30ZR /1.86 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole CA4-10 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 CAL4-11 Motor protection and control 17

19 AF09N00... AF26N1 3-pole Contactors, NEMA Rated AC / DC Operated - with Screw Terminals 9 to 27A 2 to 10 HP culus CE Application AF09N00... AF26N1, NEMA contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09N00... AF26N1 NEMA contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09N AF26N Ordering Details NEMA size Continuous current A UL/CSA Motor rating, HP 3-phase V V Control voltage Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09N / AF09N / AF09N / AF09N / AF09N / AF09N / AF09N / AF09N / AF12N / AF12N / AF12N / AF12N / AF12N / AF12N / AF12N / AF12N / AF26N / AF26N / AF26N / AF26N /0.77 CA4-10 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 CAL Motor protection and control

AF09ZN00... AF26ZN1 3-pole Contactors - NEMA Rated AC / DC Operated - with Screw Terminals AF..Z Additional Coils 9 to 27A 2 to 10 HP culus CE Application AF09ZN00.

20 AF09ZN00... AF26ZN1 3-pole Contactors - NEMA Rated AC / DC Operated - with Screw Terminals AF..Z Additional Coils 9 to 27A 2 to 10 HP culus CE Application AF09ZN00... AF26ZN1, NEMA contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09ZN00... AF26ZN1 NEMA contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09ZN AF26ZN Ordering Details NEMA size Continuous current A UL/CSA Motor rating, HP 3-phase V V Control voltage Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF26ZN / AF26ZN / AF26ZN / AF26ZN /0.77 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 Motor protection and control 19

21 AF09... AF30 3-pole Contactors Technical Data Main Pole - Utilization Characteristics according to UL / NEMA / CSA Contactor types AF09 AF12 AF16 AF26 AF30 Standards UL 508, CSA C22.2 N Rated operational voltage U e max. 600 V NEMA size NEMA continuous amp rating thermal current 9 A 18 A 27 A NEMA maximum H.P. ratings 1-phase, 60 Hz 115 V AC 1/3 hp 1 hp 2 hp 230 V AC 1 hp 2 hp 3 hp NEMA maximum H.P. ratings 3-phase, 60 Hz 200 V AC 1-1/2 hp 3 hp 7-1/2 hp 230 V AC 1-1/2 hp 3 hp 7-1/2 hp 460 V AC 2 hp 5 hp 10 hp 575 V AC 2 hp 5 hp 10 hp CSA / UL General use rating 600 V AC 25 A 28 A 30 A 45 A 50 A With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 80 V DC - 1-pole, 160 V DC - 2-pole, 240 V DC - 3-pole 25 A 28 A 30 A 45 A 50 A With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 CSA / UL maximum 1-phase motor rating Amp-rating 120 V AC.8 A 16 A 20 A 24 A 24 A 240 V AC 10 A 12 A 17 A 17 A 28 A Motor power 120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp CSA / UL maximum 3-phase motor rating Amp-rating V AC 7.8 A 11 A 17.5 A 25.3 A 32.2 A V AC 6.8 A 9.6 A 15.2 A 22 A 28 A V AC 7.6 A 11 A A 21 A 27 A V AC 9 A 11 A 17 A 22 A 27 A Motor power V AC 2 hp 3 hp 5 hp 7.5 hp 10 hp (for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz 3-phase motors) V AC 2 hp 3 hp 5 hp 7.5 hp 10 hp V AC 5 hp 7.5 hp 10 hp 15 hp 20 hp V AC 7.5 hp 10 hp 15 hp 20 hp - Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Fuse rating Max. 60 A 60 A 60 A 150 A 150 A Fuse type, 600 V J Short-circuit current rating 100 ka Max. electrical switching frequency for general use 600 cycles/h for motor use 1200 cycles/h Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h (1) On request Built-in Auxiliary Contacts according to UL / CSA Contactor types AF09 AF12 AF16 AF26 AF30 Max. rated operational voltage U e max. 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA 20 Motor protection and control

22 AF09... AF30 3-pole Contactors Technical Data Main Pole - Utilization Characteristics according to IEC Contactor types AF09 AF12 AF16 AF26 AF30 Standards IEC / and EN / Rated operational voltage U e max. 690 V Rated frequency limits Hz Conventional free-air thermal current I th acc. to IEC , open contactors, θ 40 C 35 A 35 A 35 A 50 A 50 A with conductor cross-sectional area 6 mm² 6 mm² 6 mm² 10 mm² 10 mm² AC-1 Utilization category for air temperature close to contactor I e / AC-1 rated operational current θ 40 C 25 A 28 A 30 A 45 A 50 A U e max. 690 V, 50/60 Hz θ 60 C 25 A 28 A 30 A 40 A 42 A θ 70 C 22 A 24 A 26 A 32 A 37 A with conductor cross-sectional area 4 mm² 6 mm² 6 mm² 10 mm² 10 mm² AC-3 Utilization category for air temperature close to contactor θ 60 C (for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz, 3-phase motors) I e / AC-3 max. rated operational current V 9 A 12 A 18 A 26 A 33 A 3-phase motors V 9 A 12 A 18 A 26 A 32 A M 415 V 9 A 12 A 18 A 26 A 32 A 0 V 9 A 12 A 18 A 26 A 32 A V 9.5 A 12.5 A 15 A 23 A 28 A 690 V 7 A 9 A 10.5 A 17 A 21 A AC-3 rated operational power V 2.2 kw 3 kw 4 kw 6.5 kw 9 kw M r.p.m. 50 Hz V 4 kw 5.5 kw 7.5 kw 11 kw 15 kw 1800 r.p.m. 60 Hz 415 V 4 kw 5.5 kw 9 kw 11 kw 15 kw 3-phase motors 0 V 4 kw 5.5 kw 9 kw 15 kw 18.5 kw 500 V 5.5 kw 7.5 kw 9 kw 15 kw 18.5 kw 690 V 5.5 kw 7.5 kw 9 kw 15 kw 18.5 kw Rated making capacity AC-3 10 x I e AC-3 acc. to IEC Rated breaking capacity AC-3 8 x I e AC-3 acc. to IEC AC-8a Utilization category (without thermal overload relay - U e 400 V - θ 40 C) I e / AC-8a rated operational current 12 A 16 A 22 A 30 A 40 A AC-8a rated operational power 5.5 kw 7.5 kw 11 kw 15 kw 20 kw Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded U e 500 V AC - gg type fuse 25 A 32 A 32 A 50 A 63 A Rated short-time withstand current Icw 1 s 300 A 300 A 300 A 700 A 700 A at 40 C ambient temperature, in free air from a cold state 10 s 150 A 150 A 150 A 350 A 350 A 30 s 80 A 80 A 80 A 225 A 225 A 1 min 60 A 60 A 60 A 150 A 150 A 15 min 35 A 35 A 35 A 50 A 50 A Maximum breaking capacity at 0 V 250 A 250 A 250 A 500 A 500 A cos φ = 0.45 at 690 V 106 A 106 A 106 A 200 A 200 A Heat dissipation per pole I e / AC W 1 W 1.2 W 1.8 W 2.4 W I e / AC W 0.2 W 0.35 W 0.6 W 0.9 W Max. electrical switching frequency AC cycles/h AC cycles/h AC-2, AC cycles/h 150 cycles/h Motor protection and control 21

23 AF09... AF30 3-pole Contactors Technical Data Built-in Auxiliary Contacts according to IEC Contactor types AF09 AF12 AF16 AF26 AF30 Rated operational voltage U e max. 690 V Conventional free air thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC-15 acc. to IEC V 50/60 Hz 6 A V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity AC x I e AC-15 acc. to IEC Breaking capacity AC x I e AC-15 acc. to IEC Rated operational current I e / DC- acc. to IEC V DC 6 A / 4 W 48 V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current I cw for 1.0 s 100 A for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Non-overlapping time between N.O. and N.C. contacts 2 ms Heat dissipation per pole at 6 A 0.1 W Max. electrical switching frequency AC cycles/h DC- 900 cycles/h 22 Motor protection and control

24 AF09... AF30 3-pole Contactors Technical Data General Technical Data Contactor types AF09 AF12 AF16 AF26 AF30 Rated insulation voltage U i acc. to IEC V acc. to UL / CSA 600 V Rated impulse withstand voltage U imp. 6 kv Electromagnetic compatibility Devices complying with IEC / EN Environment A Ambient air temperature close to contactor Operation fitted with thermal overload relay - without thermal overload relay C Storage C Climatic withstand Category B according to IEC Annex Q Operating altitude 3000 m Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Shock withstand acc. IEC and EN Mounting position 1 A A B1 Vibration withstand acc. to IEC C1 C2 B2 Closed or open position Shock direction A B1 B2 C1 C2 1/2 sinusoidal shock for 11 ms: no change in contact position 30 g 25 g Closed position / 5 g Open position 15 g 25 g 25 g Hz 4 g Closed position / 2 g Open position Magnet System Characteristics Contactor types AF09 AF12 AF16 AF26 AF30 Coil operating limits AC supply at θ 60 C 0.85 x U c min x U c max acc. to IEC at θ 70 C 0.85 x U c min... U c max DC supply at θ 60 C 0.85 x U c min x U c max at θ 70 C (AF) 0.85 x U c min... U c max - (AF..Z) 0.85 x U c min x U c max AC control voltage Rated control circuit voltage U c V AC 50/60 Hz Coil consumption Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (AF) 50 W - (AF..Z) W Average holding value (AF) 2 W - (AF..Z) 1.7 W PLC-Output control (AF..Z) 500 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F (AF..Z) conditions of use on request Dips withstand (level 0% according to IEC ) (AF..Z) 22 ms average for U c = V 50/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening ms N.C. contact closing ms Mounting Characteristics Contactor types AF09 AF12 AF16 AF26 AF30 Mounting positions Pos Pos. 4 Pos. 3 Mounting distances Fixing on rail according to IEC 60715, EN by screws (not supplied) Pos. 1 Pos. 1 ± 30 Pos. 5 Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a 3-pole contactor AF09... AF30 The contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Motor protection and control 23

25 AF09... AF30 3-pole Contactors Technical Data Connecting Characteristics Contactor types AF09 AF12 AF16 AF26 AF30 Main terminals Screw terminals with cable clamp Connecting capacity (min.... max.) Main conductors (poles) Rigid solid ( 4 mm ² ) 1 x mm² mm² stranded ( 6 mm²) 2 x mm² mm² Flexible with non insulated ferrule 1 x mm² mm² 2 x mm² mm² Flexible with insulated ferrule 1 x mm² mm² 2 x mm² mm² L Bars or lugs L < 9.6 mm 12.5 mm 6 Capacity according to UL/CSA 1 or 2 x AWG AWG... 8 Stripping length 10 mm mm Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid 1 x mm² 2 x mm² 6 L Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² Bars or lugs L < 8 mm Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN Main terminals IP20 Coil terminals IP20 Built-in auxiliary terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) Main terminals M3.5 M4 Coil terminals M3.5 Built-in auxiliary terminals M3.5 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque Main pole terminals 1.5 Nm / lb.in 2.5 Nm / 22 lb.in Coil terminals 1.2 Nm / 11 lb.in Built-in auxiliary terminals 1.2 Nm / 11 lb.in 24 Motor protection and control

26 AF09... AF38 Contactors DC Circuit Switching General The arc switching on DC is more difficult than on AC. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R 1 ms), inductive loads such as shunt motors (L/R 2 ms) or series motors (L/R 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC publication, the operating voltage Ue and the pole coupling details. Ampere values quoted in these tables are valid for a C temperature close to the contactors, as long as these values do not exceed the AC-1 Ampere values for the corresponding ambient temperature. Max. switching frequency: 300 cycles/h. Selection Table Contactor types AF09 AF12 AF16 AF26 AF30 AF38 3 or 4-pole 3-pole 4-pole 3-pole 3-pole 4-pole Utilization category DC-1, L/R 1 ms 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 110 V 10 A 15 A 20 A 220 V 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 110 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 220 V 10 A 15 A 20 A 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 110 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 220 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 72 V 25 A 30 A 45 A 55 A 110 V 25 A 30 A 45 A 55 A 220 V 25 A 30 A 45 A 55 A 0 V 10 A 20 A Utilization category DC-3, L/R 2 ms 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 6 A 7 A 8 A 220 V 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 25 A 27 A 30 A 45 A 50 A 50 A 220 V 6 A 7 A 8 A 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 25 A 27 A 30 A 45 A 50 A 50 A 220 V 25 A 27 A 30 A 45 A 50 A 50 A 72 V 25 A 30 A 110 V 25 A 30 A 220 V 25 A 30 A 0 V 6 A 8 A Utilization category DC-5, L/R 7.5 ms 72 V 9 A 12 A 16 A 20 A 25 A 25 A 110 V 4 A 4 A 4 A 220 V 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 10 A 15 A 20 A 45 A 50 A 50 A 220 V 4 A 4 A 4 A 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 25 A 27 A 30 A 45 A 50 A 50 A 220 V 9 A 12 A 16 A 20 A 25 A 25 A 72 V 25 A 30 A 110 V 25 A 30 A 220 V 10 A 20 A 0 V 4 A 4 A Motor protection and control 25

27 Motor Rated Operational Powers and Currents The currents given below concern standard three-phase four-pole cage motors (1500 r.p.m. at 50 Hz r.p.m. at 60 Hz). These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles. IEC Motor power Motor nominal current: standardized values in orange-violet colour (according to IEC Annex G) 220 V 230 V 240 V 380V 400 V 415 V 0 V 500 V 660 V 690 V kw A A A A A A A A A A UL / CSA Motor power Motor nominal current: standardized values (according to IEC Annex G and UL 508) 208 V V V V V hp A A A A A 1/ / / / Motor protection and control

28 AF09... AF38 3-pole Contactors Contactor Electrical Durability and Utilization Categories General Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC and European standard EN are the standards to be referred to. If I c is the current to be broken by the contactor and I e the rated operational current normally drawn by the load, then: Categories AC-1 and AC-3: I c = I e Category AC-2: I c = 2.5 x I e Category AC-4: I c = 6 x I e Generally speaking I c = m x I e where m is a multiple of the load operational current. On next pages, the curves corresponding to categories AC-1, AC-3 and AC-4 represent the electrical durability variation of standard contactors in relation to the breaking current I c. Electrical durability is expressed in millions of operating cycles. Curve Utilization Mode Electrical durability forecast and contactor selection for categories AC-1, AC-2, AC-3 or AC-4 Note the characteristics of the load to be controlled: Operational voltage... U e Current normally drawn... I e (U e / I e / kw relation for motors, see "Motor Rated Operational Powers and Currents"). Utilization category... AC-1, AC-2, AC-3 or AC-4 Breaking current... I c = I e for AC-1 and for AC-3 ; I c = 2.5 x I e for AC-2 ; I c = 6 x I e for AC-4 Define the number of operating cycles N required. On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (I c ; N). Electrical durability forecast and contactor selection for mixed duty motor control: AC-3 (I c = I e) type switching off while "motor running" and, occasionally, AC-4 (I c = 6 x I e) type switching off while "motor accelerating" Note the characteristics of the motor to be controlled: Operational voltage... U e Current normally drawn while "motor running"... I e (U e / I e / kw relation for motors, see "Motor Rated Operational Powers and Currents") Breaking current for AC-3... I c = I e Breaking current for AC-4 while "motor accelerating"... I c = 6 x I e Percentage of AC-4 operating cycles... K (on the basis of the total number of operating cycles) Define the total number of operating cycles N required. Note the smallest contactor rating compatible for AC-3 (Ue / Ie) on Main Pole Utilization Characteristic table (see Technical Data ). For the selected contactor make a note of the following in relation to the voltage using diagram AC-3 in next pages: The number of operating cycles A for I c = I e (AC-3) The number of operating cycles B for I c = 6 x I e (AC-4) Calculate the estimated number of cycles N (N is always below A) N'= A K (A/B - 1) If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating. Case of uninterrupted duty For uninterrupted duty, some verifications of preventing maintenance are necessary to check the functionality of the concerned product (consult us). The combinated effect of environmental conditions and the proper temperature of the product may require some disposals. As a matter of fact, for this duty, the use duration prevails over the number of operating cycles. Motor protection and control 27

29 AF09... AF38 3-pole Contactors Electrical Durability Electrical Durability for AC-1 Utilization Category - U e 690 V. Ambient Temperature 60 C Switching non-inductive or slightly inductive loads. The breaking current I c for AC-1 is equal to the rated operational current of the load. Maximum electrical switching frequency: see "Technical Data". Millions of operating cycles 10 AF09 AF12 AF16 AF26 AF30 AF AF09 AF38 3-pole contactors AC-1 electrical durability Breaking current I c (A) 28 Motor protection and control

30 AF09... AF38 3-pole Contactors Electrical Durability Electrical Durability for AC-3 Utilization Category - U e 0 V. Ambient Temperature 60 C Switching cage motors: starting and switching off running motors. The breaking current I c for AC-3 is equal to the rated operational current I e (I e = motor full load current). Maximum electrical switching frequency: see "Technical Data". AF09 AF12 AF16 AF26 AF30 AF38 Millions of operating cycles Breaking current I c (A) AF09 AF38 3-pole contactors AC-3 electrical durability Electrical Durability for AC-2 or AC-4 Utilization Category - U e 0 V. Ambient Temperature 60 C Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current I c is equal to 2.5 x I e for AC-2 and 6 x I e for AC-4, keeping in mind that I e is the motor rated operational current (I e = motor full-load current). Maximum electrical switching frequency: see "Technical Data". Millions of operating cycles AF09 AF12 AF16 AF26 AF30 AF AF09 AF38 3-pole contactors AC-2 or AC-4 electrical durability 1000 Breaking current I c (A) Motor protection and control 29

31 AF09... AF30 3-pole Contactors Main Accessories Accessory fitting details for a 3-pole contactor AF09... AF30 Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in auxiliary contacts Front-mounted accessories Auxiliary contact blocks Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set (between 2 contactors) 1-pole CA4 Left side Right side 1-pole CC4 2-pole CAT pole CA4 VEM4 2-pole CAL4-11 Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30, 5 4 max. or 1 or AF09... AF max max or 1 4 max. or 1 or AF09... AF max. or AF26... AF max or 1 Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Protection against overloads with thermal or electronic overload relays The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown below. Contactor types Overload relays - direct mounting - no kit required AF09... AF30 TF42 thermal overload relay AF09... AF30 EF19 electronic overload relay AF26... AF30 EF45 electronic overload relay Contactors and main accessories (other accessories available) VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips VE4 electrical interlock block with - connection Fixing clips AF contactor AF contactor (without top mounted coil terminal block) AF contactor VM4 2-pole CAT pole CA4 1-pole CA4, CC4 2-pole CAL pole CA4, CC4 2-pole CAL4-11 VE4 TF42 EF.. 1-pole CA4, CC4 TF42 EF.. 30 Motor protection and control

32 Auxiliary Contact Blocks Accessories for AF09... AF30 3-pole Contactors Application The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits. CA4-10 Description Types of auxiliary contact blocks for standard industrial environments: CA4 1 or 4-pole block, front-mounted, instantaneous with N.O., N.C. contacts CC4 1-pole block, front-mounted, with N.O. leading contact or N.C. lagging contact CAT4 2-pole block, front-mounted, instantaneous N.O. + N.C. contacts with / coil terminal connection on front face CAL4 2-pole block instantaneous N.O. + N.C. contacts clipped onto the right and/or left side of the contactors. Select the type of 2 or 4-pole auxiliary contact blocks CAT4 or CA4-..E, CA 4-..M or CA 4-..U, according to the contactor type for compliance with the standard requirements (see terminal and marking positioning). The auxiliary contact blocks are equipped with screw type connecting terminals delivered open, protected against accidental direct contact and bear the corresponding function marking. Fitting Details - For each contactor refer to "Accessory Fitting Details" table. CA4-22M Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) CAL4-11 Front-mounted instantaneous auxiliary contact blocks AF09... AF CA / CA /0.03 AF09... AF CA4-22M / CA4-31M / CA4-M / CA4-04M /0.12 AF26... AF CA4-22E / CA4-31E / CA4-40E / CA4-04E /0.12 AF09... AF CA4-22U / CA4-31U / CA4-40U /0.12 CAT4-11E Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact AF09... AF CC / CC /0.03 Side-mounted instantaneous auxiliary contact blocks AF09... AF CAL /0.09 Front-mounted instantaneous auxiliary contact and / coil terminal blocks AF09... AF CAT4-11M /0.09 AF26... AF CAT4-11E /0.09 AF09... AF CAT4-11U /0.09 Note: CAT4 not fittable on AF..Z contactors with DC control voltage V DC. Motor protection and control 31

33 Auxiliary Contact Blocks Accessories for AF09... AF30 3-pole Contactors Technical Data Types Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated operational voltage U e max V Conventional thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC V 50/60 Hz 6 A acc. to IEC V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity acc. to IEC x I e AC-15 acc. to IEC Breaking capacity acc. to IEC x I e AC-15 acc. to IEC Rated operational current I e / DC- 24 V DC 6 A / 4 W acc. to IEC V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A θ = 40 C for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Heat dissipation per pole at 6 A 0.1 W Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Max. electrical switching frequency for AC cycles/h for DC- 900 cycles/h Contact Utilization Characteristics according to UL / CSA Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA Connecting Characteristics 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4 Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Connecting capacity (min.... max.) Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity acc. to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in 32 Motor protection and control

Connection Accessories for Starting Solutions Accessories for AF09... AF30 3-pole Contactors Connecting links with manual motor starters Description The BEA.

34 Connection Accessories for Starting Solutions Accessories for AF09... AF30 3-pole Contactors Connecting links with manual motor starters Description The BEA..-4 connecting links are used to connect AF09... AF30 contactors with the MS116 or MS2 manual motor starters. The BEA..-4 insulated 3-pole connecting links ensure the electrical and mechanical connection between the contactor and the associated manual motor starter. BE6-4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF16 with MS116 and MS2 BE /0.05 AF26... AF30 with MS MS2-32 BEA / Connection sets for reversing contactors Description BER16-4 and BER38-4 connection sets between the main poles of two 3-pole contactors mounted side by side. The connection sets are made up of 1 upstream and 1 downstream connections: insulated, solid copper bars. Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF16 BER /0.10 AF26... AF30 BER /0.22 BER16-4 Connection sets for WYE-Delta starting Description BEY16-4 and BEY38-4 connection sets between the main poles of the Line, Delta and WYE contactors of a WYE-Delta starter. The connection sets are made up of: Line contactor / Delta contactor: upstream phase-to-phase connection Delta contactor / WYE contactor: downstream connection in parallel WYE contactor: WYE point upstream. BEY16-4 Ordering Details For Line, Delta and WYE contactors Interlock unit between Delta & WYE contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF16 With or without BEY /0.11 AF26... AF30 VM4 or VEM4 BEY /0.24 Motor protection and control 33

35 Interlocks Accessories for AF09... AF30 3-pole Contactors Mechanical interlock unit Description VM4 mechanical interlock unit for the interlocking of two AF contactors. When mounted between two contactors without additional width, the VM4 mechanical interlock unit prevents one of the contactors from closing as long as the other contactor is closed. The mechanical interlock unit includes 2 fixing clips (BB4). VM4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 VM /0.01 Mechanical and electrical interlock set VEM Description VEM4 mechanical and electrical interlock set for the interlocking of two AF contactors. VEM4 set includes a mechanical interlock unit VM4 with 2 fixing clips (BB4) and a VE4 electrical interlock block with - connection. Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C. interlocking contacts with the two coils. VE4 block must be used with - connection to respect the electrical connection diagram. Ordering Details KM1 VEM4 KM2 For contactors Auxiliary contacts Catalog number List price Pack (ing) pieces AF09.. AF VEM AF26.. AF30 Note: VEM4 not fittable on AF..Z contactors with DC control voltage V DC. Weight kg/lbs (1 pce) Fixing clips BB4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 BB / Motor protection and control

36 Interlocks Accessories for AF09... AF30 3-pole Contactors Technical Data Interlock types Mechanical durability Number of operating cycles Max. switching frequency VM4 5 million operating cycles 1800 cycles/h Interlock types VEM4 Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated control circuit voltage U c AC 50/60 Hz control voltage V AC DC control voltage V DC Conventional thermal current I th - θ 40 C 16 A Mechanical and electrical durability Number of operating cycles 5 million operating cycles Max. mechanical switching frequency 1800 cycles/h Max. electrical switching frequency 1200 cycles/h Contact Utilization Characteristics according to UL / CSA Standards UL 508, CSA C22.2 N Max. rated voltage 500 V AC, 500 V DC Connecting Characteristics Screw terminals All terminals M3.5 Connecting capacity (min.... max.) Rigid Solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in Motor protection and control 35

37 Other Accessories Accessories for AF09... AF30 3-pole Contactors Additional coil terminal block Description Additional coil terminal block for a bottom access to the coil terminals of contactors or contactor relays. LDC4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 LDC /0.022 Protective covers Description Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 BX4-CA Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) All 1-stack contactors BX /0.0 For 4-pole CA4 and 2-pole CAT4 auxiliary contact blocks BX4-CA /0.002 Function markers Description Box of 16 blank cards (16 markers per card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x.787") BA4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Marker card BA /0.024 AMS 500 support plate for 8 BA4 XUSP /0.48 HTP500 support plate 1SN35712R / Motor protection and control

38 TF42 Thermal Overload Relays A Class 10 culus CE Application Overload protection Trip class 10 Phase loss sensitivity Manual/automatic reset selectable Description 45 mm width Suitable for contactor AF09... AF30 Sealable operating elements TF42 Ordering Details Setting ranges Max. fuse Suitable for J contactors A... A A Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF38 TF /0.32 Main Dimensions (mm, inches) AF09, AF12, AF16 3-pole contactors + TF42 thermal overload relay AF26, AF30 3-pole contactors + TF42 thermal overload relay " " " " " " " " " 35 mm EN/IEC " 35 mm EN/IEC " " " " " " Motor protection and control 37

39 TF42 Thermal Overload Relays A Class 10 Main Technical Data Overload Relay Types TF42 Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) Yes General data Mounting position any UL/CSA Degree of protection (acc. to IEC ) IP 20 Main circuit Max. operational voltage 600 V AC Connecting Main circuit Stranded 1 or 2 x AWG capacity Flexible without ferrule 1 or 2 x AWG Stripping length Tightening torque Auxiliary circuit Stranded 1 or 2 x AWG Flexible without ferrule 1 or 2 x AWG Stripping length 9 mm Tightening torque lb. in Main circuit Rated operational voltage Ue 690 V AC Rated operational current AC-3 Ie up to 35 A Conventional free air thermal current Ith up to 35 A Rated frequency 0 to 400 Hz Trip class 10 Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature range data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 1 g / Hz Shock (acc. to IEC/EN ) 15 g / 11 ms Auxiliary circuit Rated operational voltage Ue (acc. to IEC/EN ) 600 V Rated operational current Ie (acc. to IEC/EN utilization category) AC V N.C. 3 A (resistive) N.O. 3 A V N.C. 3 A N.O. 3 A 400 V N.C. 1.1 A N.O. 1.1 A V N.C A N.O A 600 V N.C. 0.5 A N.O. 0.5 A DC- 24 V N.C. 1.5 A (resistive) N.O. 1.5 A V N.C A N.O A 250 V N.C A N.O A Connecting Main circuit Rigid 1 or 2 x mm² capacity Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² Stripping length 9 mm Tightening torque Nm Auxiliary circuit Rigid 1 or 2 x mm² Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² Stripping length 9 mm Tightening torque lb. in 38 Motor protection and control

EF19 and EF45 Electronic Overload Relays 0.10... 45.

40 EF19 and EF45 Electronic Overload Relays A Class 10, 20, 30 culus CE Application Overload protection Trip class 10, 20, 30 Phase loss sensitivity Manual/automatic reset selectable Description 45 mm width Suitable for contactor AF09... AF30 EF19 Ordering Details Setting ranges Max. fuse J Suitable for contactors A... A A Catalog number Price list Pack (ing) Weight pieces kg/lbs (1 pce) EF19 Electronic Overload Relay AF09... AF30 EF / AF09... AF30 EF / AF09... AF30 EF / AF09... AF30 EF / AF09... AF30 EF /0.35 EF45 Electronic Overload Relay AF26... AF30 EF / AF26... AF30 EF /0.80 Main Dimensions mm, inches EF45 AF09, AF12, AF16 3-pole contactors + EF19 electronic overload relay " AF26, AF30 3-pole contactors + EF19 electronic overload relay " " " " " " " " 35 mm EN/IEC " 35 mm EN/IEC " " " " " " AF26, AF30 3-pole contactors + EF45 electronic overload relay " " " " " 35 mm EN/IEC " " Motor protection and control 39

41 EF19 and EF45 Electronic Overload Relays A Class 10, 20, 30 Main Technical Data Overload Relay Types EF19 EF45 up to 18.9 A up to 45.0 A Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) Yes General data Mounting position any UL/CSA Degree of protection (acc. to IEC ) IP 20 Main circuit Max. operational voltage 600 V AC Connecting Main circuit Stranded 1 or 2 x AWG AWG capacity Flexible without ferrule 1 or 2 x AWG AWG Stripping length 9 mm mm Tightening torque 7... lb.in lb.in Auxiliary circuit Stranded 1 or 2 x AWG Flexible without ferrule 1 or 2 x AWG Stripping length 9 mm Tightening torque lb.in IEC Main circuit Rated operational voltage Ue 690 V AC Rated operational current AC-3 Ie up to 18.9 A up to 45.0 A Conventional free air thermal current Ith up to 18.9 A up to 45.0 A Rated frequency 50 / 60 Hz Trip class 10E, 20E, 30E Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature range data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 1 g / Hz Shock (acc. to IEC/EN ) 15 g / 11 ms Auxiliary circuit Rated operational voltage Ue (acc. to IEC/EN ) 600 V Rated operational current Ie (acc. to IEC/EN utilization category) AC V N.C. 3 A (resistive) N.O. 3 A V N.C. 3 A N.O. 3 A 400 V N.C. 1.1 A N.O. 1.1 A V N.C A N.O A DC- 24 V N.C. 1.5 A (resistive) N.O. 1.5 A V N.C A N.O A 250 V N.C A N.O A Connecting Main circuit Rigid 1 or 2 x mm² mm² capacity Flexible with ferrule 1 or 2 x mm² mm² Flexible without ferrule 1 or 2 x mm² mm² Stripping length 9 mm mm Tightening torque Nm Nm Auxiliary circuit Rigid 1 or 2 x mm² Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² Stripping length 9 mm Tightening torque Nm 40 Motor protection and control

42 AF09... AF30 3-pole Contactors Terminal Marking and Positioning Standard devices without addition of auxiliary contacts 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 21 1L1 3L2 5L3 2T1 4T2 6T3 2T1 4T2 6T3 AF09...AF AF26...AF L1 3L2 5L3 21 2T1 4T2 6T3 2T1 4T2 6T3 22 2T1 4T2 6T3 2T1 4T2 6T3 22 AF09...AF AF09...AF AF26...AF AF09...AF Other possible contact combinations with auxiliary contacts 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L T1 4T2 6T3 22 = + = + + Combination T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 Combination 11 = AF09...AF CA4-01 Combination 11 = AF26...AF CA CA4-01 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 21 1L1 3L2 5L T1 4T2 6T = + = + Combination L1 3L2 5L T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T Combination 21 = AF09...AF CAT4-11M Combination 32 = AF09...AF CA4-22M Combination 32 1L1 3L2 5L3 X 21X X 21X = + 1L1 3L2 5L3 22X X 22X X 1L1 3L2 5L3 X 21X 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 X 22X Combination 21 = CAL AF09...AF Combination 21 Note: Only AF..Z contactor with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole Motor protection and control 41

43 Add-on Auxiliary Contacts Terminal Marking and Positioning 1-pole auxiliary contacts CA4-01 CA4-10 CC4-01 CC pole auxiliary contacts X / X 21X / 32X 31X / 22X X / X X / X 22X / 31X 32X / 21X X / X CAL4-11 (Left side-mounted) CAL4-11 (Right side-mounted) CAT4-11M CAT4-11E CAT4-11U 4-pole auxiliary contacts CA4-40E CA4-M CA4-40U CA4-31E CA4-31M CA4-31U CA4-22E CA4-22M CA4-22U CA4-04E CA4-04M 42 Motor protection and control

44 AF09... AF16 3-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF09, AF12, AF16 AF09, AF12, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC AF09, AF12, AF16 + CA4, CC4 1-pole auxiliary contact block AF09, AF12, AF16 + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF09, AF12, AF16 + CA4 4-pole auxiliary contact block AF09, AF12, AF16 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " 0.39" " " " 2 x M U 2 x M U " " 35 mm EN/IEC mm EN/IEC " " 1.69" " " " " " AF09, AF12, AF16 + VEM4 mechanical and electrical interlock set ø " ø " 0.17" " AF09, AF12, AF16 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. Motor protection and control

45 AF26... AF30 3-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF26, AF30 AF26, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC AF26, AF30 + CA4, CC4 1-pole auxiliary contact block AF26, AF30 + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF26, AF30 + CA4 4-pole auxiliary contact block AF26, AF30 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " 0.39" " " 2 x M U " " 35 mm EN/IEC mm EN/IEC " 1.69" " " " AF26, AF30 + VEM4 mechanical and electrical interlock set ø " " AF26, AF30 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. Motor protection and control

46 AF09... AF38 4-pole Contactors up to 55 A Overview...47 Ordering Details AF09... AF38 4-pole Contactors...48 AF09Z... AF38Z Additional Coils...49 Technical Data...50 Main Accessory Fitting Details...56 Accessory Ordering Details and Technical Data...59 Terminal Marking and Positioning...62 Dimensions...64 Motor protection and control 45

47 46 Motor protection and control

4-pole Contactors AC / DC control voltage AF09 AF16 AF26 AF38 AF09-40-00 AF16-40-00 AF26-40-00 AF38-40-00 AF09-22-00 AF16-22-00 AF26-22-00 AF38-22-00 Switching of Resistive Circuits 3 R IEC AC-1

use rating 600 V AC 25 A 30 A 45 A 55 A UL/CSA With conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or

48 4-pole Contactors AC / DC control voltage AF09 AF16 AF26 AF38 AF AF AF AF AF AF AF AF Switching of Resistive Circuits 3 R IEC AC-1 Rated operational current θ 40 C 690 V 25 A 30 A 45 A 55 A θ 60 C 690 V 25 A 30 A 40 A 42 A θ 70 C 690 V 22 A 26 A 32 A 37 A With conductor cross-sectional area 4 mm 2 6 mm 2 10 mm 2 16 mm 2 General use rating 600 V AC 25 A 30 A 45 A 55 A UL/CSA With conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01, CC4-10 or CC pole CA4 2-pole CAT4-11 (with coil front connection) 2-pole CAL4-11 Interlocks Mechanical / electrical Mechanical VEM4 including VM4 mechanical interlock unit and VE4 electrical interlock block with - connection VM4 including 2 fixing clips Fixing clips CAT pole auxiliary contact and / coil terminal block VM4 BX4-CA Protective cover CA4 4-pole auxiliary contact block BX4-CA Protective cover CAL pole auxiliary contact block LDC4 Top or bottom mounted coil terminal block BX4 Protective cover CA4, CC4 1-pole auxiliary contact block VM4 VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips (BB4) VE4 electrical interlock block with - connection BB4 Fixing clips VE4 Motor protection and control 47

49 AF09... AF38 4-pole Contactors AC / DC Operated - with Screw Terminals 25 to 55 A culus CE Application AF09... AF38 4-pole contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling non-inductive or slightly inductive loads (i.e. resistance furnaces...). Description AF09... AF38 contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (i.e V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors. AF Ordering Details IEC UL/CSA Control voltage Auxiliary AC-1 Rated General use U contacts c min.... U c max. current rating fitted Catalog number List price Weight Pack (ing) θ 40 C 600 V AC 1 piece A A V 50/60 Hz V DC kg/lbs AF N.O. Main Poles AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / N.O. + 2 N.C. Main Poles AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / Motor protection and control

50 AF09... AF38 4-pole Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 55 A culus CE Application AF09Z... AF38Z 4-pole contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling non-inductive or slightly inductive loads (i.e. resistance furnaces...). Description AF09Z... AF38Z contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors. AF09Z Ordering Details IEC UL/CSA Control voltage Auxiliary AC-1 Rated General use U contacts c min.... U c max. current rating fitted Catalog number List price Weight Pack (ing) θ 40 C 600 V AC 1 piece A A V 50/60 Hz V DC kg/lbs AF09Z N.O. Main Poles AF09Z / AF09Z / AF09Z / AF09Z / AF16Z / AF16Z / AF16Z / AF16Z / AF26Z / AF26Z / AF26Z / AF26Z / AF38Z / AF38Z / AF38Z / AF38Z / N.O. + 2 N.C. Main Poles AF09Z / AF09Z / AF09Z / AF09Z / AF16Z / AF16Z / AF16Z / AF16Z / AF26Z / AF26Z / AF26Z / AF26Z / AF38Z / AF38Z / AF38Z / AF38Z /0.88 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole Motor protection and control 49

51 AF09... AF38 4-pole Contactors Technical Data Main Pole - Utilization Characteristics according to UL / CSA Contactor types AF09 AF16 AF26 AF38 Standards UL 508, CSA C22.2 N Rated operational voltage U e max. 600 V UL General use rating 600 V AC 25 A 30 A 45 A 55 A 240 V DC - 3-pole for 4 N.O. main poles 25 A 30 A 45 A 55 A 160 V DC - 2-pole for 2 N.O. / 2 N.C. main poles 20 A 20 A 45 A 55 A Max. conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 Max. electrical switching frequency for general use 600 cycles/h Main Pole - Utilization Characteristics according to IEC Contactor types AF09 AF16 AF26 AF38 Standards IEC / and EN / Rated operational voltage U e max. 690 V Rated frequency limits Hz Conventional free-air thermal current I th acc. to IEC , open contactors, 40 C 35 A 35 A 55 A 55 A with conductor cross-sectional area 6 mm² 6 mm² 16 mm² 16 mm² AC-1 Utilization category for air temperature close to contactor I e / AC-1 rated operational current θ 40 C 25 A 30 A 45 A 55 A U e max. 690 V, 50/60 Hz θ 60 C 25 A 30 A 40 A 45 A θ 70 C 22 A 26 A 32 A 37 A with conductor cross-sectional area 4 mm² 6 mm² 10 mm² 16 mm² Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded U e 500 V AC - gg type fuse 25 A 32 A 50 A 63 A Rated short-time withstand current I cw 1 s 300 A 300 A 450 A 450 A at 40 C ambient temperature, in free air from a cold state 10 s 150 A 150 A 350 A 350 A 30 s 80 A 80 A 225 A 225 A 1 min 60 A 60 A 150 A 150 A 15 min 35 A 35 A 55 A 55 A Heat dissipation per pole I e / AC W 1.2 W 1.6 W 2.3 W Max. electrical switching frequency AC cycles/h Remark for 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles 1 R3 R5 7 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with a single supply (see diagrams below). When the contactor operates there is no mechanical overlap between the N.O. poles and the N.C. poles: BREAK before MAKE. 2 R4 R6 8! These contactors are not suitable for a reversing starter or for controlling a single load from 2 separate supplies. Block diagrams Single supply and 2 separate loads 2 separate supplies and 2 separate loads 1 R3 Supply R5 7 1 R3 Main supply Back-up supply R5 7 2 R4 R6 Load 8 2 R4 R6 Load 8 Load Load 50 Motor protection and control

52 AF09... AF38 4-pole Contactors Technical Data General Technical Data Contactor types AF09 AF16 AF26 AF38 Rated insulation voltage U i acc. to IEC V acc. to UL 600 V Rated impulse withstand voltage U imp 6 kv Electromagnetic compatibility Devices complying with IEC / EN Environment A Ambient air temperature close to contactor Operation in free air C Storage C Climatic withstand Category B according to IEC Annex Q Operating altitude 3000 m Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Shock withstand acc. IEC and EN Mounting position 1 C1 Closed or open Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position position A 30 g 30 g Closed position / 25 g Open position A A B1 B2 B1 25 g Closed position / 5 g Open position 25 g Closed position / 5 g Open position B2 15 g 15 g Closed position / 10 g Open position C2 C1 25 g 25 g Closed position / 20 g Open position C2 25 g 25 g Closed position / 20 g Open position Vibration withstand Hz acc. to IEC g Closed position / 2 g Open position Magnet System Characteristics Contactor types AF09 AF16 AF26 AF38 Coil operating limits AC supply at θ 60 C 0.85 x U c min x U c max acc. to IEC at θ 70 C 0.85 x U c min... U c max DC supply at θ 60 C 0.85 x U c min x U c max at θ 70 C (AF) 0.85 x U c min... U c max - (AF..Z) 0.85 x U c min x U c max AC control voltage Rated control circuit voltage U c V AC 50/60 Hz Coil consumption Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (AF) 50 W - (AF..Z) W Average holding value (AF) 2 W - (AF..Z) 1.7 W PLC-Output control (AF..Z) 500 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F (AF..Z) conditions of use on request Dips withstand (level 0% according to IEC ) (AF..Z) 22 ms average for U c = V 50/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening ms N.C. contact closing ms Mounting Characteristics Contactor types AF09 AF16 AF26 AF38 Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Mounting distances Fixing on rail according to IEC 60715, EN by screws (not supplied) Max. add-on N.C. auxiliary contacts: see accessory fitting details for a 4-pole contactor AF09... AF38 The contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Motor protection and control 51

53 AF09... AF38 4-pole Contactors Technical Data Connecting Characteristics Contactor types AF09 AF16 AF26 AF38 Main terminals Screw terminals with cable clamp Screw terminals with bouble connector 2x (5.5 width x 6.8 depth) Connecting capacity (min.... max.) Main conductors (poles) Rigid solid ( 4 mm ² ) 1 x mm² m 2 stranded ( 6 mm²) 2 x mm² m 2 Flexible with non insulated ferrule 1 x mm² m 2 2 x mm² m 2 Flexible with insulated ferrule 1 x mm² m 2 2 x mm² m 2 L Bars or lugs L < 9.6 mm 6 Capacity according to UL/CSA 1 or 2 x AWG AWG Stripping length 10 mm 12 mm Auxiliary conductors Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN Main terminals IP20 Coil terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) Main terminals M3.5 M4.5 Coil terminals M3.5 Screwdriver type Flat Ø 5.5 / Pozidriv 2 Tightening torque Main pole terminals 1.5 Nm / lb.in 2.5 Nm / 22 lb.in Coil terminals 1.2 Nm / 11 lb.in 52 Motor protection and control

54 AF09... AF38 Contactors DC Circuit Switching General The arc switching on DC is more difficult than on AC. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R 1 ms), inductive loads such as shunt motors (L/R 2 ms) or series motors (L/R 7.5 ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-1, DC-3, DC-5 as defined in the IEC publication, the operating voltage Ue and the pole coupling details. Ampere values quoted in these tables are valid for a C temperature close to the contactors, as long as these values do not exceed the AC-1 Ampere values for the corresponding ambient temperature. Max. switching frequency: 300 cycles/h. Selection Table Contactor types AF09 AF12 AF16 AF26 AF30 AF38 3 or 4-pole 3-pole 4-pole 3-pole 3-pole 4-pole Utilization category DC-1, L/R 1 ms 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 110 V 10 A 15 A 20 A 220 V 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 110 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 220 V 10 A 15 A 20 A 72 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 110 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 220 V 25 A 27 A 30 A 45 A 45 A 50 A 50 A 55 A 72 V 25 A 30 A 45 A 55 A 110 V 25 A 30 A 45 A 55 A 220 V 25 A 30 A 45 A 55 A 0 V 10 A 20 A Utilization category DC-3, L/R 2 ms 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 6 A 7 A 8 A 220 V 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 25 A 27 A 30 A 45 A 50 A 50 A 220 V 6 A 7 A 8 A 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 25 A 27 A 30 A 45 A 50 A 50 A 220 V 25 A 27 A 30 A 45 A 50 A 50 A 72 V 25 A 30 A 110 V 25 A 30 A 220 V 25 A 30 A 0 V 6 A 8 A Utilization category DC-5, L/R 7.5 ms 72 V 9 A 12 A 16 A 20 A 25 A 25 A 110 V 4 A 4 A 4 A 220 V 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 10 A 15 A 20 A 45 A 50 A 50 A 220 V 4 A 4 A 4 A 72 V 25 A 27 A 30 A 45 A 50 A 50 A 110 V 25 A 27 A 30 A 45 A 50 A 50 A 220 V 9 A 12 A 16 A 20 A 25 A 25 A 72 V 25 A 30 A 110 V 25 A 30 A 220 V 10 A 20 A 0 V 4 A 4 A Motor protection and control 53

55 Motor Rated Operational Powers and Currents The currents given below concern standard three-phase four-pole cage motors (1500 r.p.m. at 50 Hz r.p.m. at 60 Hz). These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles. IEC Motor power Motor nominal current: standardized values in orange-violet colour (according to IEC Annex G) 220 V 230 V 240 V 380V 400 V 415 V 0 V 500 V 660 V 690 V kw A A A A A A A A A A UL / CSA Motor power Motor nominal current: standardized values (according to IEC Annex G and UL 508) 208 V V V V V hp A A A A A 1/ / / / Motor protection and control

56 AF09... AF38 4-pole Contactors Contactor Electrical Durability and Utilization Categories General Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC and European standard EN are the standards to be referred to. If I c is the current to be broken by the contactor and I e the rated operational current normally drawn by the load, then I c = I e for category AC-1. The curve corresponding to category AC-1 represents the electrical durability variation of standard contactors in relation to the breaking current I c. Electrical durability is expressed in millions of operating cycles. Curve Utilization Mode Electrical durability forecast and contactor selection for category AC-1 Note the characteristics of the load to be controlled: Operational voltage... U e Current normally drawn... I e Utilization category... AC-1 Breaking current... I c = I e for AC-1 Define the number of operating cycles N required. On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (I c ; N). Case of uninterrupted duty For uninterrupted duty, some verifications of preventing maintenance are necessary to check the functionality of the concerned product (consult us). The combinated effect of environmental conditions and the proper temperature of the product may require some disposals. As a matter of fact, for this duty, the use duration prevails over the number of operating cycles. Electrical Durability for AC-1 Utilization Category - U e 690 V. Ambient Temperature 60 C Switching non-inductive or slightly inductive loads. The breaking current I c for AC-1 is equal to the rated operational current of the load. Maximum electrical switching frequency: see "Technical Data". Millions of operating cycles 10 AF09 AF16 AF26 AF AF09 AF38 4-pole contactors AC-1 electrical durability Breaking current I c (A) Motor protection and control 55

57 AF09... AF38 4-pole Contactors Main Accessories Accessory fitting details for a 4-pole contactor AF09... AF38 Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in auxiliary contacts AF09... AF AF09... AF Front-mounted accessories Auxiliary contact blocks Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set (between 2 contactors) 1-pole CA4 Left side Right side 1-pole CC4 2-pole CAT pole CA4 VEM4 2-pole CAL4-11 Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30, 5 4 max. or 1 or max. or max Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30, 5 AF09... AF max. or 1 or AF26... AF max. or Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Contactors and main accessories (other accessories available) VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips VE4 electrical interlock block with - connection Fixing clips AF contactor AF contactor (without top mounted coil terminal block) AF contactor VM4 2-pole CAT pole CA4 2-pole CAL pole CA4, CC4 1-pole CA4, CC4 2-pole CAL pole CA4, CC4 VE4 56 Motor protection and control

58 Auxiliary Contact Blocks Accessories for AF09... AF38 4-pole Contactors Application The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits. CA4-10 Description Types of auxiliary contact blocks for standard industrial environments: CA4 1 or 4-pole block, front-mounted, instantaneous with N.O., N.C. contacts CC4 1-pole block, front-mounted, with N.O. leading contact or N.C. lagging contact CAT4 2-pole block, front-mounted, instantaneous N.O. + N.C. contacts with / coil terminal connection on front face CAL4 2-pole block instantaneous N.O. + N.C. contacts clipped onto the right and/or left side of the contactors. The auxiliary contact blocks are equipped with screw type connecting terminals delivered open, protected against accidental direct contact and bear the corresponding function marking. Fitting Details - For each contactor, refer to "Accessory Fitting Details" table. CA4-22E Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Front-mounted instantaneous auxiliary contact blocks AF09... AF CA /0.03 AF09... AF CA / CA4-22E / CA4-31E / CA4-40E /0.12 AF09... AF CA4-04E /0.12 CAL4-11 Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact AF09... AF CC /0.03 AF09... AF CC /0.03 Side-mounted instantaneous auxiliary contact blocks AF09... AF CAL /0.09 CAT4-11E Front-mounted instantaneous auxiliary contact and / coil terminal blocks AF09... AF AF09... AF CAT4-11E /0.09 Note: CAT4 not fittable on AF..Z contactors with DC control voltage V DC. Motor protection and control 57

59 Auxiliary Contact Blocks Accessories for AF09... AF38 4-pole Contactors Technical Data Types Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated operational voltage U e max V Conventional thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC V 50/60 Hz 6 A acc. to IEC V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity acc. to IEC x I e AC-15 acc. to IEC Breaking capacity acc. to IEC x I e AC-15 acc. to IEC Rated operational current I e / DC- 24 V DC 6 A / 4 W acc. to IEC V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A θ = 40 C for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Heat dissipation per pole at 6 A 0.1 W Mechanical durability Number of operating cycles 10 million operating cycles Max. switching frequency 3600 cycles/h Max. electrical switching frequency for AC cycles/h for DC- 900 cycles/h Contact Utilization Characteristics according to UL/CSA Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4 Connecting Characteristics Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Connecting capacity (min.... max.) Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity acc. to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in 58 Motor protection and control

60 Interlocks Accessories for AF09... AF38 4-pole Contactors Mechanical interlock unit Description VM4 mechanical interlock unit for the interlocking of two AF contactors. When mounted between two contactors without additional width, the VM4 mechanical interlock unit prevents one of the contactors from closing as long as the other contactor is closed. The mechanical interlock unit includes 2 fixing clips (BB4). VM4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF VM /0.011 Mechanical and electrical interlock set VEM4 01 KM1 VEM4 01 KM2 Description VEM4 mechanical and electrical interlock set for the interlocking of two AF contactors. VEM4 set includes a mechanical interlock unit VM4 with 2 fixing clips (BB4) and a VE4 electrical interlock block with - connection. Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C. interlocking contacts with the two coils. VE4 block must be used with - connection to respect the electrical connection diagram. Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF VEM /0.077 Note: VEM4 not fittable on AF..Z contactors with DC control voltage V DC. Fixing clips Ordering Details BB4 For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF BB /0.004 Motor protection and control 59

61 Interlocks Accessories for AF09... AF38 4-pole Contactors Technical Data Interlock types Mechanical durability Number of operating cycles Max. switching frequency VM4 5 million operating cycles 1800 cycles/h Interlock types VEM4 Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated control circuit voltage U c AC 50/60 Hz control voltage V AC DC control voltage V DC Conventional thermal current I th - θ 40 C 16 A Mechanical and electrical durability Number of operating cycles 5 million operating cycles Max. mechanical switching 1800 cycles/h Max. electrical switching frequency 1200 cycles/h Contact Utilization Characteristics according to UL / CSA Standards UL 508, CSA C22.2 N Max. rated voltage 500 V AC, 500 V DC Connecting Characteristics Screw terminals All terminals M3.5 Connecting capacity (min.... max.) Rigid Solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in 60 Motor protection and control

62 Other Accessories Accessories for AF09... AF38 4-pole Contactors Additional coil terminal block Description Additional coil terminal block for a bottom access to the coil terminals of contactors or contactor relays. LDC4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF38 LDC /0.02 Protective covers Description Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 BX4-CA Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) All 1-stack contactors BX /0.0 For 4-pole CA4 and 2-pole CAT4 auxiliary contact blocks BX4-CA /0.002 Function markers Description Box of 16 blank cards (16 markers per card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x.787") BA4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Marker card BA /0.024 AMS 500 support plate for 8 BA4 XUSP /0.48 HTP500 support plate 1SN35712R /0.64 Motor protection and control 61

63 AF09... AF38 4-pole Contactors Terminal Marking and Positioning Standard devices without addition of auxiliary contacts 1L1 3L2 5L3 7L4 1 R3 R5 7 1L1 3L2 5L3 7L4 1 R3 R5 7 2T1 4T2 6T3 8T4 2 R4 R6 8 AF09... AF AF09... AF T1 4T2 6T3 8T4 2 R4 R6 8 AF09... AF AF09... AF Other possible contact combinations with auxiliary contacts 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L T1 4T2 6T3 8T4 = + = + + Combination L1 3L2 5L3 7L4 21 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 22 Combination 10 = AF09... AF CA4-10 Combination 11 = AF09... AF CA CA4-01 Combination 11 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L T1 4T2 6T3 8T4 22 = + = + Combination L1 3L2 5L3 7L T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T Combination 11 = AF09... AF CAT4-11E Combination 22 = AF09... AF CA4-22E Combination 22 1L1 3L2 5L3 7L4 X 21X X 21X 1L1 3L2 5L3 7L4 = + 22X X 22X X 1L1 3L2 5L3 7L4 X 21X 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 X 22X Combination 11 = CAL AF09... AF Combination 11 Note: Only AF..Z contactor with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole 62 Motor protection and control

64 Add-on Auxiliary Contacts Terminal Marking and Positioning 1-pole auxiliary contacts CA4-01 CA4-10 CC4-01 CC pole auxiliary contacts X / X 21X / 32X 31X / 22X X / X 21 X / X 22X / 31X 32X / 21X X / X 22 CAL4-11 (Left side-mounted) CAL4-11 (Right side-mounted) CAT4-11E 4-pole auxiliary contacts CA4-40E CA4-31E CA4-22E CA4-04E Motor protection and control 63

65 AF09... AF38 4-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF09, AF16 AF09, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC AF09, AF16 + CA4, CC4 1-pole auxiliary contact block AF09, AF16 + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF09, AF16 + CA4 4-pole auxiliary contact block AF09, AF16 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " " " " " 2 x 2 x M U M U " " 35 mm EN/IEC mm EN/IEC " 1.69" " " " " " " AF , AF VEM4 mechanical and electrical interlock set ø " ø " " " AF , AF VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. 64 Motor protection and control

66 AF26, AF38 4-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF26, AF38 AF26, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC " AF26, AF38 + CA4, CC4 1-pole auxiliary contact block AF26, AF38 + CAL pole auxiliary contact block " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF26, AF38 + CA4 4-pole auxiliary contact block AF26, AF38 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " " 0.39" " " 2 x 2 x M U M U " " 35 mm EN/IEC mm EN/IEC " 1.69" " " " " " " AF , AF VEM4 mechanical and electrical interlock set ø " ø " " " AF , AF VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. Motor protection and control 65

67 66 Motor protection and control

68 NF Control Relays Overview...69 Ordering Details NF Control Relays...70 NF..Z Additional Coils...71 Technical Data...72 Main Accessory Fitting Details Accessory Ordering Details and Technical Data...76 Terminal Marking and Positioning...79 Dimensions...81 Motor protection and control 67

69 68 Motor protection and control

Control Relays AC / DC control voltage NF22E NF31E NF40E NFE NF53E NF62E NF71E NF80E 2 N.O. + 2 N.C. 3 N.O. + 1 N.

70 Control Relays AC / DC control voltage NF22E NF31E NF40E NFE NF53E NF62E NF71E NF80E 2 N.O. + 2 N.C. 3 N.O. + 1 N.C. 4 N.O. 4 N.O. + 4 N.C. 5 N.O. + 3 N.C. 6 N.O. + 2 N.C. 7 N.O. + 1 N.C. 8 N.O. Control Circuit Switching Rated operational current AC V 4 A IEC 400 V 3 A 690 V 2 A DC- 24 V 6 A / 4 W 400 V 0.15 A / 60 W UL/CSA Pilot Duty A600, Q600 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01, CC4-10 or CC pole CA4 2-pole CAL4 1-stack control relay CA4 4-pole auxiliary contact block CAL4 2-pole auxiliary contact block BX4-CA Protective cover LDC4 Top or bottom mounted coil terminal block CA4, CC4 1-pole auxiliary contact block 2-stack control relay BX4 Protective cover CAL4 2-pole auxiliary contact block BX4-CA Protective cover LDC4 Top or bottom mounted coil terminal block Motor protection and control 69

71 NF Control Relays AC / DC Operated - with Screw Terminals Application NF control relays are used for switching auxiliary and control circuits. culus CE Description NF control relays include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC NF control relays can manage large control voltage variations. One coil (i.e V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change NF control relays have built-in surge protection and do not require additional surge suppressors The control relays have mechanically-linked auxiliary contacts compliant with Annex L of IEC and include the "Mechanically Linked" symbol on their side 8-pole control relays are mounted with a non-removable auxiliary contact block (2 nd stack). NF22E NFE Ordering Details Number of contacts Control voltage Catalog number List price Weight 1 st stack 2 nd stack Range U c min.... U c max. Pack (ing) 1 piece V 50/60 Hz V DC kg/lbs NF22E / NF22E / NF22E- 0.27/ NF22E- 0.31/ NF31E / NF31E / NF31E- 0.27/ NF31E- 0.31/ NF40E / NF40E / NF40E- 0.27/ NF40E- 0.31/ NFE / NFE / NFE- 0.32/ NFE- 0.36/ NF53E / NF53E / NF53E- 0.32/ NF53E- 0.36/ NF62E / NF62E / NF62E- 0.32/ NF62E- 0.36/ NF71E / NF71E / NF71E- 0.32/ NF71E- 0.36/ NF80E / NF80E / NF80E- 0.32/ NF80E- 0.36/ Motor protection and control

72 NF Control Relays - NFZ Additional Coils AC / DC Operated - with Screw Terminals culus CE Application NFZ control relays are used for switching auxiliary and control circuits. Description NFZ control relays include an electronic coil interface accepting a wide control voltage U c min.... U c max. and managing large control voltage variations. NFZ control relays cover control voltages between V 50/60 Hz or V DC NFZ control relays allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. NFZ control relays withstand short dips and voltage interruptions (SEMI F compliance) NFZ control relays have built-in surge protection and do not require additional surge suppressors The control relays have mechanically-linked auxiliary contacts compliant with Annex L of IEC and include the "Mechanically Linked" symbol on their side 8-pole control relays are mounted with a non-removable auxiliary contact block (2 nd stack). NFZ22E NFZE Ordering Details Number of contacts Control voltage Catalog number List price Weight 1 st stack 2 nd stack Range U c min.... U c max. Pack (ing) 1 piece V 50/60 Hz V DC kg/lbs NFZ22E / NFZ22E / NFZ22E / NFZ22E / NFZ31E / NFZ31E / NFZ31E / NFZ31E / NFZ40E / NFZ40E / NFZ40E / NFZ40E / NFZE / NFZE / NFZE / NFZE / NFZ53E / NFZ53E / NFZ53E / NFZ53E / NFZ62E / NFZ62E / NFZ62E / NFZ62E / NFZ71E / NFZ71E / NFZ71E / NFZ71E / NFZ80E / NFZ80E / NFZ80E / NFZ80E /0.79 Note: Only NFZ contactor relays with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole Motor protection and control 71

73 NF Control Relays Technical Data Main Pole - Utilization Characteristics according to UL / CSA Contactor relay types NF Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA Contact Utilization Characteristics according to IEC Contactor relay types NF Standards IEC / and EN / Rated operational voltage U e max. 690 V Conventional free-air thermal current I th θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC-15 acc. to IEC V 50/60 Hz 6 A V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity AC x I e AC-15 acc. to IEC Breaking capacity AC x I e AC-15 acc. to IEC Rated operational current I e / DC- acc. to IEC V DC 6 A / 4 W 48 V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current I cw for 1.0 s 100 A for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Non-overlapping time between N.O. and N.C. contacts 2 ms Heat dissipation per pole at 6 A 0.1 W Max. electrical switching frequency AC cycles/h DC- 900 cycles/h 72 Motor protection and control

74 NF Control Relays Technical Data General Technical Data Control relay types Rated insulation voltage U i acc. to IEC acc. to UL / CSA Rated impulse withstand voltage U imp Electromagnetic compatibility Ambient air temperature close to contactor Operation in free air C Storage C Climatic withstand Operating altitude Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. IEC and EN Mounting position 1 C1 Closed or open position A A B1 B2 Vibration withstand acc. to IEC C2 Shock direction A B1 B2 C1 C2 NF 690 V 600 V 6 kv Devices complying with IEC / EN Environment A Category B according to IEC Annex Q 3000 m 20 million operating cycles 7200 cycles/h 1/2 sinusoidal shock for 11 ms: no change in contact position 30 g 25 g Closed position / 5 g Open position 15 g 25 g 25 g Hz 4 g Closed position / 2 g Open position Magnet System Characteristics Control relay types NF Coil operating limits AC supply at θ 60 C 0.85 x U c min x U c max acc. to IEC at θ 70 C 0.85 x U c min... U c max DC supply at θ 60 C 0.85 x U c min x U c max at θ 70 C (NF) 0.85 x U c min... U c max - (NFZ) 0.85 x U c min x U c max AC control voltage Rated control circuit voltage U c V AC 50/60 Hz Coil consumption Average pull-in value (NF) 50 VA - (NFZ) 16 VA Average holding value (NF) 2.2 VA / 2 W - (NFZ) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (NF) 50 W - (NFZ) W Average holding value (NF) 2 W - (NFZ) 1.7 W PLC-Output control (NFZ) 500 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F (NFZ) conditions of use on request Dips withstand (level 0% according to IEC ) (NFZ) 22 ms average for U c = V 50/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening ms N.C. contact closing ms Mounting Characteristics Control relay types Mounting positions NF Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Mounting distances Fixing on rail according to IEC 60715, EN by screws (not supplied) Max. add-on N.C. auxiliary contacts: see accessory fitting details for a NF control relay The control relays can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally Motor protection and control 73

75 NF Control Relays Technical Data Connecting Characteristics Contactor relay types Main terminals NF Screw terminals with cable clamp Connecting capacity (min.... max.) Pole and coil terminals Rigid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN All terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque Pole terminals 1.2 Nm / 11 lb.in Coil terminals 1.2 Nm / 11 lb.in 74 Motor protection and control

76 NF Control Relays Main Accessories Accessory fitting details for a NF control relay Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Control relay types Main poles Front-mounted accessories Side-mounted accessories Auxiliary contact blocks Auxiliary contact blocks 1-pole CA4 Left side Right side 1-pole CC4 4-pole CA4 2-pole CAL4-11 Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30, 5 NF E 4 max. or NF E 2 max Max. add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30, 5 NF E 4 max. or max NF E NF E NF E 1 NF E NF E Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Control relays and main accessories (other accessories available) NF contactor relay 2-pole CAL pole CA4 1-pole CA4, CC4 Motor protection and control 75

77 Auxiliary Contact Blocks Accessories for NF Control Relays Application The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits. Description Types of auxiliary contact blocks for standard industrial environments: CA4 1 or 4-pole block, front-mounted, instantaneous with N.O., N.C. contacts. CC4 1-pole block, front-mounted, with N.O. leading contact or N.C. lagging contact. CAL4 2-pole block instantaneous N.O. + N.C. contacts clipped onto the right and/or left side of the relays. CA4-10 The auxiliary contact blocks are equipped with screw type connecting terminals delivered open, protected against accidental direct contact and bear the corresponding function marking. Fitting Details - For each control relay type, refer to "Accessory Fitting Details" table. Ordering Details For contactor relays Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) CA4-22N Front-mounted instantaneous auxiliary contact blocks 4-pole NF CA / CA / CA4-40N / CA4-31N / CA4-22N / CA4-N /0.12 NF..40E CA4-04N /0.12 CAL4-11 Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact 4-pole NF CC / CC /0.03 Side-mounted instantaneous auxiliary contact blocks NF CAL / Motor protection and control

78 Auxiliary Contact Blocks Accessories for NF Control Relays Contact Utilization Characteristics according to UL/CSA Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA Technical Data Types 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAL4 Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated operational voltage U e max V Conventional thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC V 50/60 Hz 6 A acc. to IEC V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity acc. to IEC x I e AC-15 acc. to IEC Breaking capacity acc. to IEC x I e AC-15 acc. to IEC Rated operational current I e / DC- 24 V DC 6 A / 4 W acc. to IEC V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A θ = 40 C for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Heat dissipation per pole at 6 A 0.1 W Mechanical durability Number of operating cycles 10 million operating cycles Max. switching frequency 3600 cycles/h Max. electrical switching frequency for AC cycles/h for DC- 900 cycles/h Connecting Characteristics Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Connecting capacity (min.... max.) Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity acc. to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in Motor protection and control 77

79 Other Accessories Accessories for NF Control Relays Additional coil terminal block Description Additional coil terminal block for a bottom access to the coil terminals of contactors or control relays. LDC4 Ordering Details For control relays Catalog number List price Pack (ing) Weight pieces NF LDC /0.02 kg/lb (1 pce) Protective covers Description Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 Ordering Details For control relays Catalog number List price Pack (ing) Weight pieces All 1-stack contactor relays BX /0.0 For 4-pole CA4 auxiliary contact blocks BX4-CA /0.002 kg/lb (1 pce) BX4-CA Function markers Description Box of 16 blank cards (16 markers by card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x.787") BA4 Ordering Details For control relays Catalog number List price Pack (ing) Weight pieces Marker card BA /0.02 AMS 500 support plate for 8 BA4 XUSP /0.64 HTP500 support plate 1SN35712R /0.48 kg/lb (1 pce) 78 Motor protection and control

80 NF Control Relays Terminal Marking and Positioning Standard devices without addition of auxiliary contacts NF..22E NF..31E NF..40E NF..53E NF..62E NF..71E NF..31E NF..E NF..40E NF..E NF..22E 22 NF..53E NF..62E NF..80E NF..71E NF..80E Other possible contact combinations with auxiliary contacts = Combination 41 = CA X Combination 51 = = + NF..40E CA4-01+ CA4-01 Combination 62 = NF..40E Combination 41 E Combination 42 E X 21X X 22X NF..40E + CAL Combination 42 = X 5-6= X 22X = -4 21X 22X X X 23-3 NF..31E Combination 51 E CA4-22N Combination 62 E Note: Only NFZ contactor relays with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole. Motor protection and control 79

81 NF Add-on Auxiliary Contacts Terminal Marking and Positioning 1-pole auxiliary contacts CA4-01 CA4-10 CC4-01 CC pole auxiliary contacts X / X 21X / 32X 31X / 22X X / X X / X 22X / 31X 32X / 21X X / X CAL4-11 (Left side-mounted) CAL4-11 (Right side-mounted) 4-pole auxiliary contacts CA4-N CA4-40N CA4-31N CA4-22N CA4-04N 80 Motor protection and control

82 NF Control Relays AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " NF..22E, NF..31E, NF..40E NF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC NF..22E, NF..31E, NF..40E + CA4, CC4 1-pole auxiliary contact block NF..22E, NF..31E, NF..40E + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC " NF..22E, NF..31E, NF..40E + CA4 4-pole auxiliary contact block NF..E, NF..53E, NF..62E, NF..71E, NF..80E Note: contactor relay lateral distance to grounded component 2 mm 0.08" min. Motor protection and control 81

83 82 Motor protection and control

84 MS116 - MS2 Manual Motor Starters up to 32 A Manual Motor Starters Overview...85 MS116 Manual Motor Starter - up to 16 A Ordering Details...86 Main Technical Data...87 MS2 Manual Motor Starter - up to 32 A Ordering Details...88 Main Technical Data...89 Main Accessory Ordering Details...90 MS116 & MS2 Main Accessories...92 Dimensions...93 Motor protection and control 83

MS116 (0.10... 16 A) MS2 (0.10... 32 A) for Manual Motor Starters S1-M2-25 PS1-.

85 MS116 ( A) MS2 ( A) for Manual Motor Starters S1-M2-25 PS phase busbar up to 65 A Main Accessories A S1-M1-25 PS BS1-3 MS116 S1-M1-25 BS1-3 3-phase busbar up to 92 A S PS SK1 HK1 CK1 CK1 HK1 HK1 SK1 HK1 U MS2 84 Motor protection and control

Manual Motor Starters MS116 MS2 Certifications and approvals culus CCC GOST GOST-FIRE BV GL LR DNV ABS RMRS CE culus CCC GOST GOST-FIRE GL LR ABS CE Electromagnetic trip a multiple of the rated

86 Manual Motor Starters MS116 MS2 Certifications and approvals culus CCC GOST GOST-FIRE BV GL LR DNV ABS RMRS CE culus CCC GOST GOST-FIRE GL LR ABS CE Electromagnetic trip a multiple of the rated current x I n x I n Phase loss sensitivity yes yes Switch position ON/OFF ON/OFF/TRIP Magnetic trip indication - yes Lockable handle without accessories - yes Disconnecting feature yes yes Width 45 mm 45 mm Setting range A A Rated operational voltage U e 600 V AC 600 V AC Rated frequency 50 Hz / 60 Hz 50 Hz / 60 Hz Trip class 10A 10 UL/CSA Short circuit rating up to 30 ka 1) up to 30 ka 2) Ambient air temperature open compensated C C 1) For complete SCCR ratings on MS116 Manual Motor Starters, refer to literature number 1SXU1003L0201 2) For complete SCCR ratings on MS2 Manual Motor Starters, refer to literature number 1SXU1004L0201 Main Accessories Item Catalog Number Prefix Front mounting Auxiliary contacts Side mounting Tripped alarm HKF1- HK1- SK1- Signaling contacts Shunt trip Auxiliary trip units Undervoltage release Short-circuit alarm CK1- A- U- 3-phase busbar PS1 Busbar systems Feeder terminals S1 Motor protection and control 85

87 MS116 Manual Motor Starter With Thermal and Electromagnetic Protection A Class 10A culus CCC GOST GOST-FIRE CE BV GL LR DNV ABS RMRS MS116 Application Short-circuit protection Overload protection Trip class 10A Phase loss sensitivity ON/OFF switching functionality Disconnecting feature Suitable for three- and single phase applications Description 45 mm width One range of common accessories for MS116 & MS2 Ordering Details Setting ranges Short-circuit 1) Rated instantaneous Catalog number List price Pack (ing) Weight at 600 V AC at 480 V AC short-circuit current setting pieces A... A ka ka A kg/lb (1 pce) MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS /0.58 1) For complete SCCR ratings on MS116 Manual Motor Starters, refer to literature number 1SXU1003L0201. Main Dimensions mm, inches " " " " " 35 mm EN/IEC " 86 Motor protection and control

88 MS116 Manual Motor Starter Technical Data A Class 10A Main Technical Data Manual Motor Starter Types MS116 Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) yes Disconnecting feature (acc. to IEC/EN ) yes General data Mounting position Position 1-6 Degree of protection (acc. to IEC ) IP 20 Mechanical durability cycles Electrical durability cycles Utilization category A UL/CSA Main circuit Max. operational voltage 600 V AC Short-circuit rating 1) 480 V AC 0.16 A I e 2.5 A 30 ka 2.5 A < I e 16 A 18 ka 600 V AC 5 ka Connecting Stranded 1 or 2 x AWG capacity Flexible without ferrule 1 or 2 x AWG Stripping length 9 mm Tightening torque 10 lb.in IEC Main circuit Rated operational voltage Ue 690 V AC Rated operational current Ie up to 16 A Conventional free air thermal current Ith up to 16 A Rated frequency 50 / 60 Hz Trip class 10A Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 5 g / Hz Shock (acc. to IEC/EN ) 25 g / 11 ms Connecting Rigid 1 or 2 x mm² capacity Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² Stripping length 9 mm Tightening torque Nm 1) For complete SCCR ratings on MS116 Manual Motor Starters, refer to literature number 1SXU1003L0201. Motor protection and control 87

89 MS2 Manual Motor Starter With Thermal and Electromagnetic Protection A Class 10 culus CCC GOST GOST-FIRE CE GL LR ABS MS2-10 MS2-32 Application Short-circuit protection Overload protection Trip class 10 Phase loss sensitivity ON/OFF switching functionality Disconnecting feature Suitable for three- and single phase applications. Description 45 mm width Lockable handle Clear position of the handle ON/OFF/TRIP Magnetic tripping optically signalled in the front One range of common accessories for MS116 & MS2. Ordering Details Setting ranges Short-circuit 1) Rated instantaneous Catalog number List price Pack (ing) Weight at 600 V AC at 480 V AC short-circuit current setting pieces A... A ka ka A kg/lb (1 pce) MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS /0.68 According to IEC ) For complete SCCR ratings on MS2 Manual Motor Starters, refer to literature number 1SXU1004L0201 Main Dimensions mm, inches MS MS2-10 MS MS " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " 88 Motor protection and control

90 MS2 Manual Motor Starter Technical Data A Class 10 Main Technical Data Manual Motor Starter Types MS2 up to 10 A up to 16 A up to 32 A Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) yes Disconnecting feature (acc. to IEC/EN ) yes General data Mounting position Position 1-6 Degree of protection (acc. to IEC ) IP 20 Mechanical durability cycles Electrical durability cycles Utilization category A UL/CSA Main circuit Max. operational voltage 600 V AC Short-circuit rating 1) 480 V AC 30 ka 600 V AC 18 ka Connecting Stranded 1 or 2 x AWG AWG AWG capacity Flexible without ferrule 1 or 2 x AWG AWG AWG Stripping length 9 mm 10 mm 10 mm Tightening torque lb.in lb.in 18 lb.in IEC Main circuit Rated operational voltage Ue 690 V AC Rated operational current Ie up to 10 A up to 16 A up to 32 A Conventional free air thermal current Ith up to 10 A up to 16 A up to 32 A Rated frequency 50 / 60 Hz Trip class 10 (10A for MS2-0.16) Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 5 g / Hz Shock (acc. to IEC/EN ) 25 g / 11 ms Connecting Rigid 1 or 2 x mm² mm² mm² capacity Flexible with ferrule 1 or 2 x mm² mm² mm² Flexible without ferrule 1 or 2 x mm² mm² mm² Stripping length 9 mm 10 mm 10 mm Tightening torque Nm 1.5 Nm 2.0 Nm 1) For complete SCCR ratings on MS2 Manual Motor Starters, refer to literature number 1SXU1004L0201 Motor protection and control 89

2 pieces 1 1 HK1-11 1) 2 0.035/0.077 2 0 HK1-20 1) 2 0.035/0.077 0 2 HK1-02 1) 2 0.035/0.077 Auxiliary contacts with lead contacts, mountable on the right, also to use with undervoltage release 2 0 HK1-20L 1) 2 0.

91 Manual Motor Starters Main Accessories HKF1-11 HK1-11 A SK1-11 U Auxiliary contacts Manual Motor Starters Aux. contacts Catalog number List price Pack (ing) Weight MS116 MS2 N.O. N.C. pieces kg/lb (1 pce) Auxiliary contacts, mountable on front 1 1 HKF1-11 1) /0.035 Auxiliary contacts, mountable on the right, max. 2 pieces 1 1 HK1-11 1) / HK1-20 1) / HK1-02 1) /0.077 Auxiliary contacts with lead contacts, mountable on the right, also to use with undervoltage release 2 0 HK1-20L 1) /0.077 Signaling contacts Signaling contacts for tripped alarm, mountable on the right 1 1 SK1-11 1) / SK1-20 1) / SK1-02 1) /0.077 Signaling contacts for short-circuit alarm, mountable on the right CK / CK / CK /0.077 Auxiliary trip units Manual Motor Starters Rated control Catalog number List price Pack (ing) Weight MS116 MS2 supply voltage pieces kg/lb (1 pce) Shunt trip, mountable on the left 24 V 50/60 Hz A-24 1) / V 50/60 Hz A-110 1) / V 50/60 Hz A-230 1) /0.22 Undervoltage release, mountable on the left 24 V 60 Hz U-24 1) / V 50 Hz V 60 Hz U-120 1) / V 60 Hz U-208 1) / V 50 Hz V 60 Hz U-230 1) / V 60 Hz U-575 1) /0.22 1) For ABB Canadian part numbers, add prefix MS2- to catalog numbers Manual motor starter with accessories HK1 HK1 SK1 HK1 SK1 HK1 MS116 HK1 HK1 SK1 MS2 CK1 HK1 A U HKF1-11 A CK1 HKF1-11 A-.. U-.. C1 C2 D1 U< D2 1 L1 3 L2 5 L3 I> I > I> 2 T1 4 T2 6 T HK1-02 SK HK1-20 SK HKF1-11 HK1-11 SK1-11 U A-.. U-.. 1 L1 3 L2 5 L3 HKF1 Auxiliary contacts, mountable on front HK1 Auxiliary contacts, mountable on the right SK1 Signaling contacts for tripped alarm CK1 Signaling contacts for short-circuit alarm A Shunt trip I> I > I> U Undervoltage release 2 T1 4 T2 6 T3 U< C1 C2 D1 D HK1-02 SK1-02 CK HK1-20 SK1-20 CK HKF1-11 HK1-11 SK1-11 CK Motor protection and control

Manual Motor Starters Main Accessories PS1-..-65 PS1-.

contacts pieces kg/lb (1 pce) 3-phase busbar up to 65 A 2 0 PS1-2-0-65 10 0.034/0.07 3 0 PS1-3-0-65 10 0.055/0.12 4 0 PS1-4-0-65 10 0.077/0.17 5 0 PS1-5-0-65 10 0.098/0.22 2 1 PS1-2-1-65 10 0.036/0.

92 Manual Motor Starters Main Accessories PS PS S1-M3-25 S S1-M1-25 S1-M phase busbar systems Manual Motor Starters Number Number of Catalog number List price Pack (ing) Weight MS116 MS2 of MMS aux. contacts pieces kg/lb (1 pce) 3-phase busbar up to 65 A 2 0 PS / PS / PS / PS / PS / PS / PS / PS / PS / PS / PS / PS / phase busbar up to 92 A 3 0 PS / PS / PS / PS / PS / PS / PS / phase feeder terminals Busbar types Remarks Connecting Catalog number List Price Pack (ing) Weight 65 A 92 A capacity AWG pieces kg/lb (1 pce) 3-phase feeder terminals Flat 4 S1-M / High 4 S1-M / phase feeder terminals for CSA/UL type E (select sizes MS2 only) 1) 4 S1-M / S1-M /0. Cover for 3-phase busbars BS /0.01 Locking Manual Motor Starters Catalog number List Price Pack (ing) Weight MS116 MS2 pieces kg/lb (1 pce) Locking device - Lock adapter S /0.01 Padlock + 2 keys S / Lock adapter + padlock + 2 keys SA /0.11 1) For UL Type E Combination Motor ratings, refer to literature number 1SXU1004L phase busbar up to 65 A 3-phase busbar up to 92 A S1-M2-25 S1-M1-25 PS S1-M1-25 PS BS1-3 BS1-3 MS2 PS MS2 MS116 MS116 S MS2 Motor protection and control 91

MS116 & MS2 Manual Motor Starters Main Accessories Door Hardware Manual Motor Starters Trip Indicator Catalog Number List Price Package pieces 1) Weight kg/lb 1) MS2-10 MS116 MS2 with w/o Shaft

93 MS116 & MS2 Manual Motor Starters Main Accessories Door Hardware Manual Motor Starters Trip Indicator Catalog Number List Price Package pieces 1) Weight kg/lb 1) MS2-10 MS116 MS2 with w/o Shaft Coupler MS2-MSMN Handle, Black, NEMA 1, 3R, 12, 6 mm MSHD-LTB MSHD-LB Handle, Red/Yellow, NEMA 1, 3R, 12, 6 mm MSHD-LTY MSHD-LY Shaft 180 mm (L), 6 mm (D) OXS6X180 1) For package quantity or unit weight, consult technical support. MS Motor protection and control

94 MS116 & MS2 Manual Motor Starters With Thermal and Electromagnetic Protection MS116 Dimensions mm, inches " " " " " " " " " MS116 MS116 + U, A, SK1, HK1, HKF " " " " " " " " " " 35 mm EN/IEC " MS MS2-10 MS MS U, A, SK1, HK1, CK1, HKF " " " " " 35 mm EN/IEC " " " " " " " " " " " 35 mm EN/IEC " " " MS2 Dimensions mm, inches MS MS2-32 MS MS U, A, SK1, HK1, CK1, HKF1-11 Motor protection and control 93

95 94 Motor protection and control

96 Motor Starting Solutions Open Type Version, in Kit Form Overview...98 Starters Protected by Manual Motor Starters Across-the-Line Starters Reversing Starters Dimensions Starters Protected by Manual Motor Starters Across-the-Line Starters Reversing Starters Motor protection and control 95

Δ Motor Starting Solutions Open Type Version, in Kit Form Starters Protected by Manual Motor Starters Across-the-Line Starters Reversing Starters I > I

.. Contactor - Connection VEM4 mechanical & electrical interlock set Starters Protected by Thermal Overload Relays Across-the-Line Starters Reversing

.. Contactor TF42 Thermal overload relay VEM4 mechanical & electrical interlock set AF... Contactor BEY.

97 Δ Motor Starting Solutions Open Type Version, in Kit Form Starters Protected by Manual Motor Starters Across-the-Line Starters Reversing Starters I > I > MS... Manual motor starter MS... Manual motor starter BEA... Connecting link BEA... Connecting link BER..-4 Connection set AF... Contactor AF... Contactor - Connection VEM4 mechanical & electrical interlock set Starters Protected by Thermal Overload Relays Across-the-Line Starters Reversing Starters WYE-Delta Starters L Y BER..-4 Connection set AF... Contactor - Connection AF... Contactor TF42 Thermal overload relay VEM4 mechanical & electrical interlock set AF... Contactor BEY..-4 Connection set TF42 Thermal overload relay TF42 Thermal overload relay VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips and VE4 electrical interlock block with - connection 96 Motor protection and control

Starters Protected by Manual Motor Starters Switching of 3-phase Cage Motors Across-the-Line Starters Reversing

.. MS2 MS116... MS2 Contactors AC / DC Operated AF09... AF30 AF09.

Reversing Starters Contactors AC / DC Operated AF09... AF30 AF09.

98 Starters Protected by Manual Motor Starters Switching of 3-phase Cage Motors Across-the-Line Starters Reversing Starters Horsepower rating 480 V HP HP 600 V HP HP Manual motor starters MS MS2 MS MS2 Contactors AC / DC Operated AF09... AF30 AF09... AF30 Starters Protected by Thermal Overload Relays Switching of 3-phase Cage Motors Across-the-Line Starters Reversing Starters Contactors AC / DC Operated AF09... AF30 AF09... AF30 Thermal overload relays TF42 TF42 Switching of 3-phase Cage Motors WYE-Delta Starters Contactors AC / DC Operated AF09... AF30 Thermal overload relays TF42 Motor protection and control 97

99 Across-the-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V CE Application Full voltage across-the-line starting is a simple and economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /In 7 C /Cn I > 6 5 I C I = current C = torque In = nominal current Cn = nominal torque Description You can easily assemble an across-the-line starter by using the BEA pole insulated connecting link. It is used to electrically and mechanically connect MMS... manual motor starter and AF... contactor, AC or DC operated. MS BEA AF... Mounting positions Pos. 2 Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Main Technical Data Rated operational voltage U e max. 600 V Rated insulation voltage U i according to IEC V according to UL/CSA 600 V Max. starting time 1.5 s Switching frequency 15 starts/hour - 80 % max. load factor 30 starts/hour - 50 % max. load factor Ambient air temperature close to the device use with MS C use with MS2 60 C Degree of protection IP 20 Standards CSA C22.2 No., UL508, IEC / EN Pos Motor protection and control

100 Across-the-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V I > MS... Manual motor starter BEA... Connecting link AF... Contactor Wiring Diagrams KM1:5/L3 KM1:5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 Us Q Us Q Q I> I> I> I> I> I> O O 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 I KM1 I KM1 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 KM1 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 Us N Q1 KM1 Us N Q1 KM1 KM1:3/L2 KM1:3/L2 V U W M ~ 3-phase U M ~ V 1-phase AC or DC local control AC or DC remote control Motor protection and control 99

101 Across-the-Line Starters Protected by MS2 Manual Motor Starters AC V Manual motor starters Contactors Accessories I > BEA..-4 CA4-10 culus 480 V Rated power Rated current Catalog number (1) Current setting range Magnetic tripping current Control voltage range U c min.... U c max. (2) Catalog number Allowed current setting Catalog number HP A(3) A A V 50/60Hz V DC A 1/ MS AF BE AF /8 0.3 MS AF AF /6 0.6 MS AF AF / MS AF AF /3 0.8 MS AF AF /2 1.0 MS AF AF /4 1.4 MS AF AF MS AF AF /2 2.6 MS AF AF MS AF AF MS AF AF MS AF AF /2 11 MS AF AF MS AF AF MS AF AF BEA CA4-10 (front) MS AF or CAL4-11 (side) AF (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 480 V - 18 ka (2) For other control voltages, see "3-pole contactors - Ordering details" pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. 100 Motor protection and control

102 Across-the-Line Starters Protected by MS2 Manual Motor Starters AC V Manual motor starters Contactors Accessories I > BEA..-4 CA4-10 culus 600 V Rated power Rated current Catalog number (1) Current setting range Magnetic tripping current Control voltage range U c min.... U c max. (2) Catalog number Allowed current setting Catalog number HP A(3) A A V 50/60Hz V DC A 1/ MS AF BE AF /8 0.3 MS AF AF /6 0. MS AF AF / MS AF AF / MS AF AF /2 0.9 MS AF AF /4 1.3 MS AF AF MS AF AF /2 2.4 MS AF AF MS AF AF MS AF AF MS AF AF /2 9 MS AF AF MS AF AF MS AF AF MS AF BEA AF CA4-10 (front) - 27 MS AF or AF CAL4-11 (side) (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 600 V AC - 5 ka. (2) For other control voltages, see «3-pole contactors - Ordering details» pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. Motor protection and control 101

103 Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V CE Application Full voltage reversing starting is a simple and economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /In C /Cn 7 I > I I = current C = torque In = nominal current Cn = nominal torque 3 2 C Description You can easily assemble reversing starter thanks to our complete range of accessories: BEA pole insulated connecting link: it is used to electrically and mechanically connect MS... manual motor starter and AF contactor, AC or DC operated. MS BEA BER VEM4 + AF... VEM4 mechanical and electrical interlock set for reversing starter in 90 mm width. It includes: - VE4 electrical interlock block with - connection - VM4 mechanical interlock unit including 2 fixing clips. BER..-4 connection set: it assures a safe and simple reversing connection between both contactor main terminals. Mounting positions Pos. 2 Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Main Technical Data Rated operational voltage U e max. 600 V Rated insulation voltage U i according to IEC V according to UL/CSA 600 V Max. starting time 1.5 s Switching frequency 15 starts/hour - 80 % max. load factor 30 starts/hour - 50 % max. load factor Ambient air temperature close to the device use with MS C use with MS2 60 C Degree of protection IP 20 Standards IEC / EN Pos Motor protection and control

Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V MS... Manual Motor Starter Fixing clip BEA.

104 Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V MS... Manual Motor Starter Fixing clip BEA... Connecting link VM4 Mechanical interlock unit AF... Contactor VE4 Electrical interlock block BER..-4 Connection set Wiring Diagrams Q1 1/L1 3/L2 5/L3 33 KM2:5/L3 33 Q1 Us 34 O KM2:5/L3 33 Q1 Us O I> I> I> 2/T1 4/T2 6/T3 I.3 KM1.4 II.3 KM2.4 II I.3 KM1.4.3 KM2.4 1/L1 3/L2 5/L3 1/L1 3/L2 5/L (2) (2) 01 (2) 01 (2) KM1 2/T1 4/T2 6/T3.3.4 KM2 2/T1 4/T2 6/T3.3.4 Us N Q1 KM1 (1) (3) KM2 Us N Q1 KM1 (1) (3) KM2 KM2:3/L2 KM2:3/L2 AC or DC local control AC or DC remote control U V W M 3-phase ~ VEM4 = VM4 + VE4 with - connection (1) (2) (3) Motor protection and control 103

Short form catalogue. Motor protection & control

Short form catalogue. Motor protection & control Short form catalogue Star Series Motor protection & control Motor Protection and Control up to 25 HP / 600 VAC Overview...2 Contactors and Overload Relays...11 4-pole Contactors...41 Control Relays...59