AF09... AF30 3-pole Contactors up to 20 HP / 480 VAC

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1 AF0... AF0 -pole Contactors up to 20 HP / 480 VAC Contactors and Overload Relays Overview...2 AF0... AF0 -pole Contactors Ordering Details...4 Main Technical Data...20 DC Circuit switching...2 Main Accessory Fitting Details...2 Motor Rated Operational Powers and Currents...26 Contactor Electrical Durability and Utilization Categories...2 Electrical Durability...28 Main Accessory Ordering Details...0 Terminal Marking and Positioning...4 Dimensions...4 TF42 Thermal Overload Relays Ordering Details... Main Technical Data...8 EF and EF4 Electronic Overload Relays Ordering Details... Main Technical Data...40 Motor protection and control

2 AF0... AF6 -pole contactors AF26... AF0 -pole contactors for Contactors Fixing clips Main Accessories CAL4-2-pole auxiliary contact block LDC4 Top or bottom mounted coil terminal block VM4 BX4 Protective cover for Starting Solutions CA4, CC4 -pole auxiliary contact block BX4-CA Protective cover CA4 4-pole auxiliary contact block A2 A2 VM4 Across-the-line Starter Reversing Starter Wye-Delta Starter VEM4 mechanical & electrical interlock set BER..-4 Connection set including: - Phase-to-phase connection - Parallel connection CAT4-2-pole auxiliary contact and A/A2 coil terminal block BX4-CA Protective cover BB4 Fixing clips VE4 VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips (BB4) VE4 electrical interlock block with A2-A2 connection VEM4 mechanical & electrical interlock set BEY..-4 Connection set including: - Phase-to-phase connection - Parallel connection - Star connection TF42 Thermal overload relay EF.. Electronic overload relay TF42 Thermal overload relay EF.. Electronic overload relay TF42 Thermal overload relay EF.. Electronic overload relay 2 Motor protection and control

3 -pole Contactors AC / DC control voltage AF0 AF2 AF6 AF26 AF0 AF0-0-0 AF2-0-0 AF6-0-0 AF0-0-0 AF2-0-0 AF6-0-0 AF AF Switching of -phase Cage Motors M UL/CSA Motor rating, HP -phase 20 V V. 2 Motor rating, HP -phase 240 V V V NEMA size Protection of -phase motors Thermal overload relays TF42... setting range in A Electronic overload relays EF... setting range in A EF4... setting range in A Switching of Resistive Circuits R UL/CSA IEC General use rating 600 V AC 2 A 28 A 0 A 4 A 0 A With conductor cross-sectional area AWG 0 AWG 0 AWG 0 AWG 8 AWG 8 AC- Rated operational current θ 40 C 60 V 2 A 28 A 0 A 4 A 0 A θ 60 C 60 V 2 A 28 A 0 A 40 A 42 A θ 0 C 60 V 22 A 24 A 26 A 2 A A With conductor cross-sectional area 4 mm 2 6 mm 2 6 mm 2 0 mm 2 0 mm 2 Main Accessories Auxiliary contact blocks Front mounting Side mounting -pole CA4-0 or CA4-0, CC4-0 or CC4-0 4-pole CA4 2-pole CAT4- (with coil front connection) 2-pole CAL4- Interlocks Mechanical / electrical Mechanical VEM4 including VM4 mechanical interlock unit and VE4 electrical interlock block with A2-A2 connection VM4 including 2 fixing clips Reversing Starters BER6-4 BER8-4 Connection sets Star-Delta Starters BEY6-4 BEY8-4 Motor protection and control

4 AF0... AF0 -pole Contactors AC / DC Operated - with Screw Terminals 2 to 0A to 20 HP culus CE Application AF0... AF0 contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling -phase motors, non-inductive or slightly inductive loads. Description AF0... AF0 contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 0/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 0/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF0-0-0 AF Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP -phase -phase 20 V 240 V V V Range Uc min.... Uc max V V 0/60 Hz V DC Auxiliary contacts fitted piece AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF /0. CA4-0 CAL4- Auxiliary contact block For contactors Positioning Auxiliary contacts piece AF0... AF0 Front 0 CA /0.0 Front 0 CA /0.0 Side CAL /0.0 4 Motor protection and control

5 AF0... AF0 -pole Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 2 to 0A to 20 HP culus CE Application AF0Z... AF0Z contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling -phase motors, non-inductive or slightly inductive loads. Description AF0Z... AF0Z contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 0/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 00 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F4-006 compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF0Z-0-0 AF26Z-0-00 Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP -phase -phase 20 V 240 V V V Range Uc min.... Uc max V V 0/60 Hz V DC Auxiliary contacts fitted piece AF0Z / AF0Z / AF0Z / AF0Z / AF0Z / AF0Z / AF0Z / AF0Z / AF2Z / AF2Z / AF2Z / AF2Z / AF2Z / AF2Z / AF2Z / AF2Z / AF6Z / AF6Z / AF6Z / AF6Z / AF6Z / AF6Z / AF6Z / AF6Z / AF26Z / AF26Z / AF26Z / AF26Z / AF0Z / AF0Z / AF0Z / AF0Z /0. Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: A+ for the positive pole and A2- for the negative pole CA4-0 CAL4- Auxiliary contact block For contactors Positioning Auxiliary contacts piece AF0... AF0 Front 0 CA /0.0 Front 0 CA /0.0 Side CAL /0.0 Motor protection and control

6 AF0R... AF0R -pole Reversing Contactors AC / DC Operated - with Screw Terminals 2 to 0A to 20 HP culus CE Application AF0R... AF0R reversing contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling -phase motors. Description AF0R... AF0R contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 0/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 0/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF0R-0-0 Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP -phase -phase 20 V 240 V V V Range Uc min.... Uc max V V 0/60 Hz V DC Auxiliary contacts fitted per contactors piece AF0R / AF0R / AF0R / AF0R / AF2R / AF2R / AF2R / AF2R / AF6R / AF6R / AF6R / AF6R / AF26R / AF26R / AF26R / AF26R / AF0R / AF0R / AF0R / AF0R /.86 CA4-0 CAL4- Auxiliary contact block For contactors Positioning Auxiliary contacts piece AF0... AF0 Front 0 CA /0.0 Front 0 CA /0.0 Side CAL /0.0 6 Motor protection and control

7 AF0R... AF0R -pole Reversing Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 2 to 0A to 20 HP culus CE Application AF0ZR... AF0ZR reversing contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling -phase motors. Description AF0ZR... AF0ZR contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 0/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 00 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F4-006 compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF0R-0-0 Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP -phase -phase 20 V 240 V V V Range Uc min.... Uc max V V 0/60 Hz V DC Auxiliary contacts fitted per contactors piece AF0ZR / AF0ZR / AF0ZR / AF2ZR / AF2ZR / AF2ZR / AF6ZR / AF6ZR / AF6ZR / AF26ZR / AF26ZR / AF26ZR / AF0ZR / AF0ZR / AF0ZR /.86 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: A+ for the positive pole and A2- for the negative pole CA4-0 Auxiliary contact block For contactors Positioning Auxiliary contacts piece AF0... AF0 Front 0 CA /0.0 Front 0 CA /0.0 Side CAL /0.0 CAL4- Motor protection and control

8 AF0N00... AF26N -pole Contactors, NEMA Rated AC / DC Operated - with Screw Terminals to 2A 2 to 0 HP culus CE Application AF0N00... AF26N, NEMA contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling -phase motors. Description AF0N00... AF26N NEMA contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 0/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 0/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF0N AF26N-0-00 Ordering Details NEMA size Continuous current A UL/CSA Motor rating, HP -phase V V Control voltage Range Uc min.... Uc max V V 0/60 Hz V DC Auxiliary contacts fitted piece AF0N / AF0N / AF0N / AF0N / AF0N / AF0N / AF0N / AF0N / AF2N / AF2N / AF2N / AF2N / AF2N / AF2N / AF2N / AF2N / AF26N / AF26N / AF26N / AF26N /0. CA4-0 Auxiliary contact block For contactors Positioning Auxiliary contacts piece AF0... AF0 Front 0 CA /0.0 Front 0 CA /0.0 Side CAL /0.0 CAL4-8 Motor protection and control

9 AF0ZN00... AF26ZN -pole Contactors - NEMA Rated AC / DC Operated - with Screw Terminals AF..Z Additional Coils to 2A 2 to 0 HP culus CE Application AF0ZN00... AF26ZN, NEMA contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling -phase motors. Description AF0ZN00... AF26ZN NEMA contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 0/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 00 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F4-006 compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF0ZN AF26ZN-0-00 Ordering Details NEMA size Continuous current A UL/CSA Motor rating, HP -phase V V Control voltage Range Uc min.... Uc max V V 0/60 Hz V DC Auxiliary contacts fitted piece AF0ZN / AF0ZN / AF0ZN / AF0ZN / AF0ZN / AF0ZN / AF0ZN / AF0ZN / AF2ZN / AF2ZN / AF2ZN / AF2ZN / AF2ZN / AF2ZN / AF2ZN / AF2ZN / AF26ZN / AF26ZN / AF26ZN / AF26ZN /0. Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: A+ for the positive pole and A2- for the negative pole CA4-0 CAL4- Auxiliary contact block For contactors Positioning Auxiliary contacts piece AF0... AF0 Front 0 CA /0.0 Front 0 CA /0.0 Side CAL /0.0 Motor protection and control

10 AF0... AF0 -pole Contactors Technical Data Main Pole - Utilization Characteristics according to UL / NEMA / CSA Contactor types AF0 AF2 AF6 AF26 AF0 Standards UL 08, CSA C22.2 N 4 Rated operational voltage U e max. 600 V NEMA size NEMA continuous amp rating thermal current A 8 A 2 A NEMA maximum H.P. ratings -phase, 60 Hz V AC / hp hp 2 hp 20 V AC hp 2 hp hp NEMA maximum H.P. ratings -phase, 60 Hz 200 V AC -/2 hp hp -/2 hp 20 V AC -/2 hp hp -/2 hp 460 V AC 2 hp hp 0 hp V AC 2 hp hp 0 hp CSA / UL General use rating 600 V AC 2 A 28 A 0 A 4 A 0 A With conductor cross-sectional area AWG 0 AWG 0 AWG 0 AWG 8 AWG 8 80 V DC - -pole, 60 V DC - 2-pole, 240 V DC - -pole 2 A 28 A 0 A 4 A 0 A With conductor cross-sectional area AWG 0 AWG 0 AWG 0 AWG 8 AWG 8 CSA / UL maximum -phase motor rating Amp-rating 20 V AC.8 A 6 A 20 A 24 A 24 A 240 V AC 0 A 2 A A A 28 A Motor power 20 V AC /4 hp hp -/2 hp 2 hp 2 hp 240 V AC -/2 hp 2 hp hp hp hp CSA / UL maximum -phase motor rating Amp-rating V AC.8 A A. A 2. A 2.2 A V AC 6.8 A.6 A.2 A 22 A 28 A V AC.6 A A 4 A 2 A 2 A V AC A A A 22 A 2 A Motor power V AC 2 hp hp hp. hp 0 hp (for 00 r.p.m., 0 Hz or 800 r.p.m., 60 Hz -phase motors) V AC 2 hp hp hp. hp 0 hp V AC hp. hp 0 hp hp 20 hp V AC. hp 0 hp hp 20 hp - Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Fuse rating Max. 60 A 60 A 60 A 0 A 0 A Fuse type, 600 V J Short-circuit current rating 00 ka Max. electrical switching frequency for general use 600 cycles/h for motor use 200 cycles/h Mechanical durability Number of operating cycles 0 millions operating cycles Max. switching frequency 600 cycles/h () On request Built-in Auxiliary Contacts according to UL / CSA Contactor types AF0 AF2 AF6 AF26 AF0 Max. rated operational voltage U e max. 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 0 A AC maximum volt-ampere making 200 VA AC maximum volt-ampere breaking 20 VA DC thermal rated current 2. A DC maximum volt-ampere making-breaking 6 VA 20 Motor protection and control

11 AF0... AF0 -pole Contactors Technical Data Main Pole - Utilization Characteristics according to IEC Contactor types AF0 AF2 AF6 AF26 AF0 Standards IEC 604- / and EN 604- / Rated operational voltage U e max. 60 V Rated frequency limits Hz Conventional free-air thermal current I th acc. to IEC , open contactors, θ 40 C A A A 0 A 0 A with conductor cross-sectional area 6 mm² 6 mm² 6 mm² 0 mm² 0 mm² AC- Utilization category for air temperature close to contactor I e / AC- rated operational current θ 40 C 2 A 28 A 0 A 4 A 0 A U e max. 60 V, 0/60 Hz θ 60 C 2 A 28 A 0 A 40 A 42 A θ 0 C 22 A 24 A 26 A 2 A A with conductor cross-sectional area 4 mm² 6 mm² 6 mm² 0 mm² 0 mm² AC- Utilization category for air temperature close to contactor θ 60 C (for 00 r.p.m., 0 Hz or 800 r.p.m., 60 Hz, -phase motors) I e / AC- max. rated operational current V A 2 A 8 A 26 A A -phase motors V A 2 A 8 A 26 A 2 A M 4 V A 2 A 8 A 26 A 2 A 440 V A 2 A 8 A 26 A 2 A 00 V. A 2. A A 2 A 28 A 60 V A A 0. A A 2 A AC- rated operational power V 2.2 kw kw 4 kw 6. kw kw M 00 r.p.m. 0 Hz V 4 kw. kw. kw kw kw 800 r.p.m. 60 Hz 4 V 4 kw. kw kw kw kw -phase motors 440 V 4 kw. kw kw kw 8. kw 00 V. kw. kw kw kw 8. kw 60 V. kw. kw kw kw 8. kw Rated making capacity AC- 0 x I e AC- acc. to IEC Rated breaking capacity AC- 8 x I e AC- acc. to IEC AC-8a Utilization category (without thermal overload relay - U e 400 V - θ 40 C) I e / AC-8a rated operational current 2 A 6 A 22 A 0 A 40 A AC-8a rated operational power. kw. kw kw kw 20 kw Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded U e 00 V AC - gg type fuse 2 A 2 A 2 A 0 A 6 A Rated short-time withstand current Icw s 00 A 00 A 00 A 00 A 00 A at 40 C ambient temperature, in free air from a cold state 0 s 0 A 0 A 0 A 0 A 0 A 0 s 80 A 80 A 80 A 22 A 22 A min 60 A 60 A 60 A 0 A 0 A min A A A 0 A 0 A Maximum breaking capacity at 440 V 20 A 20 A 20 A 00 A 00 A cos φ = 0.4 at 60 V 06 A 06 A 06 A 200 A 200 A Heat dissipation per pole I e / AC- 0.8 W W.2 W.8 W 2.4 W I e / AC- 0. W 0.2 W 0. W 0.6 W 0. W Max. electrical switching frequency AC- 600 cycles/h AC- 200 cycles/h AC-2, AC-4 00 cycles/h 0 cycles/h Motor protection and control 2

12 AF0... AF0 -pole Contactors Technical Data Built-in Auxiliary Contacts according to IEC Contactor types AF0 AF2 AF6 AF26 AF0 Rated operational voltage U e max. 60 V Conventional free air thermal current I th - θ 40 C 6 A Rated frequency limits Hz Rated operational current I e / AC- acc. to IEC V 0/60 Hz 6 A V 0/60 Hz 4 A V 0/60 Hz A 00 V 0/60 Hz 2 A 60 V 0/60 Hz 2 A Making capacity AC- 0 x I e AC- acc. to IEC Breaking capacity AC- 0 x I e AC- acc. to IEC Rated operational current I e / DC- acc. to IEC V DC 6 A / 44 W 48 V DC 2.8 A / 4 W 2 V DC A / 2 W 0 V DC 0. A / 60 W 2 V DC 0. A / 6 W 220 V DC 0.2 A / 60 W 20 V DC 0.2 A / 68 W 400 V DC 0. A / 60 W 00 V DC 0. A / 6 W 600 V DC 0. A / 60 W Short-circuit protection gg type fuse 0 A Rated short-time withstand current I cw for.0 s 00 A for 0. s 40 A Minimum switching capacity 2 V / ma with failure rate acc. to IEC Non-overlapping time between N.O. and N.C. contacts 2 ms Heat dissipation per pole at 6 A 0. W Max. electrical switching frequency AC- 200 cycles/h DC- 00 cycles/h 22 Motor protection and control

13 AF0... AF0 -pole Contactors Technical Data General Technical Data Contactor types AF0 AF2 AF6 AF26 AF0 Rated insulation voltage U i acc. to IEC V acc. to UL / CSA 600 V Rated impulse withstand voltage U imp. 6 kv Electromagnetic compatibility Devices complying with IEC 604- / EN Environment A Ambient air temperature close to contactor Operation fitted with thermal overload relay - without thermal overload relay C Storage C Climatic withstand Category B according to IEC 604- Annex Q Operating altitude 000 m Mechanical durability Number of operating cycles 0 millions operating cycles Max. switching frequency 600 cycles/h Shock withstand acc. IEC and EN Mounting position A A B Vibration withstand acc. to IEC C C2 B2 Closed or open position Shock direction A B B2 C C2 /2 sinusoidal shock for ms: no change in contact position 0 g 2 g Closed position / g Open position g 2 g 2 g Hz 4 g Closed position / 2 g Open position Magnet System Characteristics Contactor types AF0 AF2 AF6 AF26 AF0 Coil operating limits AC supply at θ 60 C 0.8 x U c min.... x U c max acc. to IEC at θ 0 C 0.8 x U c min... U c max DC supply at θ 60 C 0.8 x U c min.... x U c max at θ 0 C (AF) 0.8 x U c min... U c max - (AF..Z) 0.8 x U c min.... x U c max AC control voltage Rated control circuit voltage U c V AC 0/60 Hz Coil consumption Average pull-in value (AF) 0 VA - (AF..Z) 6 VA Average holding value (AF) 2.2 VA / 2 W - (AF..Z). VA /. W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (AF) 0 W - (AF..Z) W Average holding value (AF) 2 W - (AF..Z). W PLC-Output control (AF..Z) 00 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F4-006 (AF..Z) conditions of use on request Dips withstand (level 0% according to IEC ) (AF..Z) 22 ms average for U c = V 0/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening... ms N.C. contact closing... 8 ms Mounting Characteristics Contactor types AF0 AF2 AF6 AF26 AF0 Mounting positions Pos Pos. 4 Pos. Mounting distances Fixing on rail according to IEC 60, EN 60 by screws (not supplied) Pos. Pos. ± 0 Pos. Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a -pole contactor AF0... AF0 The contactors can be assembled side by side. x. mm or x mm 2 x M4 screws placed diagonally Motor protection and control 2

14 AF0... AF0 -pole Contactors Technical Data Connecting Characteristics Contactor types AF0 AF2 AF6 AF26 AF0 Main terminals Screw terminals with cable clamp Connecting capacity (min.... max.) Main conductors (poles) Rigid solid ( 4 mm ² ) x... 6 mm² mm² stranded ( 6 mm²) 2 x... 6 mm² mm² Flexible with non insulated ferrule x mm² mm² 2 x mm² mm² Flexible with insulated ferrule x mm² mm² 2 x mm² mm² L Bars or lugs L <.6 mm 2. mm 6 Capacity according to UL/CSA or 2 x AWG AWG Stripping length 0 mm 4 mm Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid x mm² 2 x mm² 6 L Flexible with non insulated ferrule x mm² 2 x mm² Flexible with insulated ferrule x mm² 2 x mm² Bars or lugs L < 8 mm Capacity according to UL/CSA or 2 x AWG Stripping length 0 mm Degree of protection acc. to IEC 604- / EN 604- and IEC 602 / EN 602 Main terminals IP20 Coil terminals IP20 Built-in auxiliary terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) Main terminals M. M4 Coil terminals M. Built-in auxiliary terminals M. Screwdriver type Flat Ø. / Pozidriv 2 Tightening torque Main pole terminals. Nm / lb.in 2. Nm / 22 lb.in Coil terminals.2 Nm / lb.in Built-in auxiliary terminals.2 Nm / lb.in 24 Motor protection and control

15 AF0... AF8 Contactors DC Circuit Switching General The arc switching on DC is more difficult than on AC. For selecting a contactor it is essential to determine the current, the voltage and the L/R time constant of the controlled load. For information, typical time constant values are quoted hereafter: non inductive loads such as resistance furnaces (L/R ms), inductive loads such as shunt motors (L/R 2 ms) or series motors (L/R. ms). The addition of a resistor in parallel with an inductive winding helps in the elimination of the arcs. All the poles required for breaking must be connected in series between the load and the source polarity not linked to earth (or chassis). Technical Data The tables indicate for the standard contactors the Ie max. operating currents depending on: the utilization category (i.e. L/R) DC-, DC-, DC- as defined in the IEC publication, the operating voltage Ue and the pole coupling details. Ampere values quoted in these tables are valid for a C temperature close to the contactors, as long as these values do not exceed the AC- Ampere values for the corresponding ambient temperature. Max. switching frequency: 00 cycles/h. Selection Table Contactor types AF0 AF2 AF6 AF26 AF0 AF8 or 4-pole -pole 4-pole -pole -pole 4-pole Utilization category DC-, L/R ms 2 V 2 A 2 A 0 A 4 A 4 A 0 A 0 A A 0 V 0 A A 20 A 220 V 2 V 2 A 2 A 0 A 4 A 4 A 0 A 0 A A 0 V 2 A 2 A 0 A 4 A 4 A 0 A 0 A A 220 V 0 A A 20 A 2 V 2 A 2 A 0 A 4 A 4 A 0 A 0 A A 0 V 2 A 2 A 0 A 4 A 4 A 0 A 0 A A 220 V 2 A 2 A 0 A 4 A 4 A 0 A 0 A A 2 V 2 A 0 A 4 A A 0 V 2 A 0 A 4 A A 220 V 2 A 0 A 4 A A 440 V 0 A 20 A Utilization category DC-, L/R 2 ms 2 V 2 A 2 A 0 A 4 A 0 A 0 A 0 V 6 A A 8 A 220 V 2 V 2 A 2 A 0 A 4 A 0 A 0 A 0 V 2 A 2 A 0 A 4 A 0 A 0 A 220 V 6 A A 8 A 2 V 2 A 2 A 0 A 4 A 0 A 0 A 0 V 2 A 2 A 0 A 4 A 0 A 0 A 220 V 2 A 2 A 0 A 4 A 0 A 0 A 2 V 2 A 0 A 0 V 2 A 0 A 220 V 2 A 0 A 440 V 6 A 8 A Utilization category DC-, L/R. ms 2 V A 2 A 6 A 20 A 2 A 2 A 0 V 4 A 4 A 4 A 220 V 2 V 2 A 2 A 0 A 4 A 0 A 0 A 0 V 0 A A 20 A 4 A 0 A 0 A 220 V 4 A 4 A 4 A 2 V 2 A 2 A 0 A 4 A 0 A 0 A 0 V 2 A 2 A 0 A 4 A 0 A 0 A 220 V A 2 A 6 A 20 A 2 A 2 A 2 V 2 A 0 A 0 V 2 A 0 A 220 V 0 A 20 A 440 V 4 A 4 A Motor protection and control 2

16 Motor Rated Operational Powers and Currents The currents given below concern standard three-phase four-pole cage motors (00 r.p.m. at 0 Hz. 800 r.p.m. at 60 Hz). These values are given for guidance and may vary according to the motor manufacturer and depending on the number of poles. IEC Motor power Motor nominal current: standardized values in orange-violet colour (according to IEC Annex G) 220 V 20 V 240 V 80V 400 V 4 V 440 V 00 V 660 V 60 V kw A A A A A A A A A A UL / CSA Motor power Motor nominal current: standardized values (according to IEC Annex G and UL 08) 208 V V 80-4 V V V hp A A A A A / / / / Motor protection and control

17 AF0... AF8 -pole Contactors Contactor Electrical Durability and Utilization Categories General Utilization categories determine the current making and breaking conditions relating to the characteristics of the loads to be controlled by the contactors. International standard IEC and European standard EN are the standards to be referred to. If I c is the current to be broken by the contactor and I e the rated operational current normally drawn by the load, then: Categories AC- and AC-: I c = I e Category AC-2: I c = 2. x I e Category AC-4: I c = 6 x I e Generally speaking I c = m x I e where m is a multiple of the load operational current. On next pages, the curves corresponding to categories AC-, AC- and AC-4 represent the electrical durability variation of standard contactors in relation to the breaking current I c. Electrical durability is expressed in millions of operating cycles. Curve Utilization Mode Electrical durability forecast and contactor selection for categories AC-, AC-2, AC- or AC-4 Note the characteristics of the load to be controlled: Operational voltage... U e Current normally drawn... I e (U e / I e / kw relation for motors, see "Motor Rated Operational Powers and Currents"). Utilization category... AC-, AC-2, AC- or AC-4 Breaking current... I c = I e for AC- and for AC- ; I c = 2. x I e for AC-2 ; I c = 6 x I e for AC-4 Define the number of operating cycles N required. On the diagram corresponding to the operational category, select the contactor with the curve immediately above the intersection point (I c ; N). Electrical durability forecast and contactor selection for mixed duty motor control: AC- (I c = I e) type switching off while "motor running" and, occasionally, AC-4 (I c = 6 x I e) type switching off while "motor accelerating" Note the characteristics of the motor to be controlled: Operational voltage... U e Current normally drawn while "motor running"... I e (U e / I e / kw relation for motors, see "Motor Rated Operational Powers and Currents") Breaking current for AC-... I c = I e Breaking current for AC-4 while "motor accelerating"... I c = 6 x I e Percentage of AC-4 operating cycles... K (on the basis of the total number of operating cycles) Define the total number of operating cycles N required. Note the smallest contactor rating compatible for AC- (Ue / Ie) on Main Pole Utilization Characteristic table (see Technical Data ). For the selected contactor make a note of the following in relation to the voltage using diagram AC- in next pages: The number of operating cycles A for I c = I e (AC-) The number of operating cycles B for I c = 6 x I e (AC-4) Calculate the estimated number of cycles N (N is always below A) N'= A K (A/B - ) If N' is too low in relation to the target N, calculate the estimated number of cycles for a higher contactor rating. Case of uninterrupted duty For uninterrupted duty, some verifications of preventing maintenance are necessary to check the functionality of the concerned product (consult us). The combinated effect of environmental conditions and the proper temperature of the product may require some disposals. As a matter of fact, for this duty, the use duration prevails over the number of operating cycles. Motor protection and control 2

18 AF0... AF8 -pole Contactors Electrical Durability Electrical Durability for AC- Utilization Category - U e 60 V. Ambient Temperature 60 C Switching non-inductive or slightly inductive loads. The breaking current I c for AC- is equal to the rated operational current of the load. Maximum electrical switching frequency: see "Technical Data". Millions of operating cycles 0 AF0 AF2 AF6 AF26 AF0 AF AF0 AF8 -pole contactors AC- electrical durability Breaking current I c (A) 28 Motor protection and control

19 AF0... AF8 -pole Contactors Electrical Durability Electrical Durability for AC- Utilization Category - U e 440 V. Ambient Temperature 60 C Switching cage motors: starting and switching off running motors. The breaking current I c for AC- is equal to the rated operational current I e (I e = motor full load current). Maximum electrical switching frequency: see "Technical Data". AF0 AF2 AF6 AF26 AF0 AF8 Millions of operating cycles Breaking current I c (A) AF0 AF8 -pole contactors AC- electrical durability Electrical Durability for AC-2 or AC-4 Utilization Category - U e 440 V. Ambient Temperature 60 C Switching cage motors: starting, reverse operation and step-by-step operation. The breaking current I c is equal to 2. x I e for AC-2 and 6 x I e for AC-4, keeping in mind that I e is the motor rated operational current (I e = motor full-load current). Maximum electrical switching frequency: see "Technical Data". Millions of operating cycles AF0 AF2 AF6 AF26 AF0 AF AF0 AF8 -pole contactors AC-2 or AC-4 electrical durability 000 Breaking current I c (A) Motor protection and control 2

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