Short form catalogue. Motor protection & control

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Beverly Osborne
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1 Short form catalogue Star Series Motor protection & control

3 Motor Protection and Control up to 25 HP / 600 VAC Overview...2 Contactors and Overload Relays pole Contactors...41 Control Relays...59 Manual Motor Starters...75 Motor Starting Solutions - Open Type Version, in Kit Form...87 ABB 1

ABB s new control and protection devices One product family ABB presents a new generation of first-class specialized components: manual motor starters, contactors, overload relays and softstarters

4 ABB s new control and protection devices One product family ABB presents a new generation of first-class specialized components: manual motor starters, contactors, overload relays and softstarters for motor starting solutions up to 25 HP / 600 VAC Harmonized design and color Compact and modular Low energy consumption Small number of parts Minimum need for accessories Optimized wiring and configuration High ratings and service capability Increased application possibilities Reliability proven over many years of experience 2 ABB

Simplicity for your design Our engineers have taken modularity and uniformity to the next level in terms of flexibility and

We offer you flexibility, increased application possibilities, exchangeability and reduced panel size.

the main safety standards of the toughest industrial scenarios where high reliability and safety level are required.

the entire family into just a few components.

5 Simplicity for your design Our engineers have taken modularity and uniformity to the next level in terms of flexibility and practicality for your applications. We offer you flexibility, increased application possibilities, exchangeability and reduced panel size. Safety and reliability ABB s new line of industrial motor control and protection devices has been developed in order to meet the main safety standards of the toughest industrial scenarios where high reliability and safety level are required. Increased availability for your equipment Designing with simplicity in mind, our engineers have made it possible to integrate the entire family into just a few components. We offer you reduced inventory, greater exchangeability, to help you to have fewer mistakes and shortages and less down time. Energy efficiency and sustainability Reducing energy consumption and protecting the environment has long been at the top of ABB s list of priorities, and we are proud to introduce a first-class proposal. ABB 3

Large choice of starting solutions in kit form Short-circuit and overload protection Type 1 or type 2 coordination available with manual motor starters Choice of thermal or electronic overload relays

reversing starters Protection by manual motor starters or by fuses with overload relays Reversing starters in 90 mm width including mechanical and electrical interlocking Softstarters Protection by

6 Large choice of starting solutions in kit form Short-circuit and overload protection Type 1 or type 2 coordination available with manual motor starters Choice of thermal or electronic overload relays Simple construction All starters in 45 mm width frame Time/cost saving Same frame size for AC or DC control supply Easy, fast and secure assembly, fitting and wiring of components Across-the-line and reversing starters Protection by manual motor starters or by fuses with overload relays Reversing starters in 90 mm width including mechanical and electrical interlocking Softstarters Protection by manual motor starters or by fuses with overload relays Wye-delta starters Protection by fuses with overload relays Standardized busbars and optimized interconnection accessories Same 3-phase busbar and feeder range up to 92 A for manual motor starters Direct 35 mm rail mounting: no additional mounting plate required Complete range of connection links with manual motor starters and connection sets to build reversing and stardelta starters Easy installation and dismounting of contactors: no unwiring of manual motor starters 4 ABB

Protect your motors with thermal or electronic overload relays One range of TF42 thermal overload relays, trip class 10 One range of EF19 and EF45 electronic overload relays up to 45 A, 7 setting

electronic overload relays Automatic or manual reset, sealable Stop and test function 2/T1 4/T2 6/T3 A RESET M TEST STOP 95 96 97 98 Current setting range Reset function Test function Stop function

7 Protect your motors with thermal or electronic overload relays One range of TF42 thermal overload relays, trip class 10 One range of EF19 and EF45 electronic overload relays up to 45 A, 7 setting ranges, trip class 10, 20, 30 Adjustable current setting ranges Overload protection with phase loss sensitivity Temperature compensation: - up to +60 C for thermal overload relays - up to +70 C for electronic overload relays Automatic or manual reset, sealable Stop and test function 2/T1 4/T2 6/T3 A RESET M TEST STOP Current setting range Reset function Test function Stop function Interlock your reversing contactors quickly in 90 mm width: Easy with VM4 mechanical interlock unit Simple with VEM4 set including mechanical interlock unit and electrical interlock block with - connection 50% wiring cost savings in one click! Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C. interlocking contacts with the two coil supplies KM1 KM KM1 VEM4 KM2 ABB 5

MS116 and MS2 manual motor starters Harmonized design in 45 mm width Types MS116 MS2 Setting range 0.1... 16 A 0.1... 32 A Switch position ON / OFF ON / OFF / TRIP Magnetic trip indication yes

tripping identification, MS2 only Magnetic tripping Thermal tripping Handle in TRIP position TRIP indication Lockable handle without accessory Test function Handle in TRIP position Magnetic

8 MS116 and MS2 manual motor starters Harmonized design in 45 mm width Types MS116 MS2 Setting range A A Switch position ON / OFF ON / OFF / TRIP Magnetic trip indication yes Lockable handle without accessories Short circuit ratings 18 ka at 480 V 5 ka at 600 V Trip class 10A 10 yes 50 ka at 480 V 18 ka at 600 V ON/OFF/TRIP switch functionality, MS2 only Clear tripping identification, MS2 only Magnetic tripping Thermal tripping Handle in TRIP position TRIP indication Lockable handle without accessory Test function Handle in TRIP position Magnetic tripping Current setting Optical indication in I >> window One range of accessories for MS116 and MS2 Common auxiliary contacts, signaling contacts and auxiliary trip units Common busbar systems 6 ABB

AF09... AF30 3-pole contactors Simple design with 2 frame sizes in 45 mm width Types AF09 AF12 AF16 AF26 AF30 UL/CSA 1-phase HP 120 V 240 V UL/CSA 3-phase HP 240 V 480 V 600 V General purpose current

5 15 20 2 5 10 20 25 25 28 30 45 50 A unique contactor for AC or DC control supply Manages large control voltage variations Includes an electronic coil interface with extended operating limits 0.

..120 V 60 Hz Only four coils for easier selection Control voltages covering 24...500 V 50/60 Hz and 20...500 V DC Contactor type Main contacts N.O. / N.C. Auxiliary contacts N.O. / N.C. AF09 Z - 30-10 - 11 Coil code U c min.

9 AF09... AF30 3-pole contactors Simple design with 2 frame sizes in 45 mm width Types AF09 AF12 AF16 AF26 AF30 UL/CSA 1-phase HP 120 V 240 V UL/CSA 3-phase HP 240 V 480 V 600 V General purpose current A A unique contactor for AC or DC control supply Manages large control voltage variations Includes an electronic coil interface with extended operating limits 0.85 x U c min x U c max. 1.1 x U c max. (275 V) AF operating limits for coil V 50/60 Hz - DC U c max. (250 V) Conventional operating limits for coil V 60 Hz Only four coils for easier selection Control voltages covering V 50/60 Hz and V DC Contactor type Main contacts N.O. / N.C. Auxiliary contacts N.O. / N.C. AF09 Z Coil code U c min.... U c max. = V 50/60 Hz - DC AC / DC 1.1 x U c (2 V) V 50/60 Hz / V DC V 50/60 Hz - DC V 50/60 Hz - DC V 50/60 Hz - DC U c min. (100 V) 0.85 x U c min. (85 V) U c = V 60 Hz 0.85 x U c (93.5 V) AC Blank: standard coil consumption Z: low coil consumption Reduced panel energy consumption With low holding AC and DC coil consumption From 30% (AF coil) to 80% (AF..Z coil) reduction of AC pull-in consumption Direct control by PLC-output 500 ma, 24 V DC No use of interface relay Built-in surge protection No extra surge suppressor required Improve your equipment reliability with AF..Z contactors Withstands control voltage short dips Withstands control voltage interruptions according to SEMI F standards Additional AF..Z coils available for control voltages between V DC and V 50/60 Hz - DC ABB 7

Switching of auxiliary and control circuits Optimize your auxiliary contact block configuration AF09...AF16 3-pole contactors equipped with a built-in auxiliary contact N.O. or N.C.

options Make your control circuit safe Mirror contact according to IEC 60947-4-1 Annex F 2.1 Mechanically linked contacts according to IEC 60947-5-1 Annex L 3.

for front coil connection Protect your equipment against accidental contact Sealable and transparent protective covers on contactors (BX4) and overload relays Complete choice of control relays Same

10 Switching of auxiliary and control circuits Optimize your auxiliary contact block configuration AF09...AF16 3-pole contactors equipped with a built-in auxiliary contact N.O. or N.C. Up to 6 additional auxiliary contacts: - front-mounted 1 or 4-pole CA4 blocks - side-mounted 2-pole CAL4 blocks Reduced panel dimension using up to 2 side-mounted 2-pole CAL4 blocks Coil termination options Make your control circuit safe Mirror contact according to IEC Annex F 2.1 Mechanically linked contacts according to IEC Annex L 3.0 Top-mounted coil terminal block Coil terminal block transferable to bottom position Additional LDC4 coil terminal block mounted in bottom position Front-mounted 2-pole CAT4 auxiliary contact block for front coil connection Protect your equipment against accidental contact Sealable and transparent protective covers on contactors (BX4) and overload relays Complete choice of control relays Same advantages and accessories as AF contactors Only four coils for easier selection Control relay type Auxiliary contacts N.O. / N.C. Non-removable protective covers (BX4-CA) for auxiliary contact blocks NF Z 22 E - 11 Coil code V 50/60 Hz / V DC V 50/60 Hz - DC V 50/60 Hz - DC V 50/60 Hz - DC Blank: standard coil consumption Z: low coil consumption 8 ABB

PSR softstarters Compact design with 2 frame sizes Types UL/CSA 3-phase motor power - 230 V 480 V 600 V PSR3... PSR16 0.75... 5 2... 10 2... 10 PSR25, PSR30 7.5... 10 15... 20 20.

11 PSR softstarters Compact design with 2 frame sizes Types UL/CSA 3-phase motor power V 480 V 600 V PSR3... PSR PSR25, PSR Built-in by-pass contacts in main circuit Wide main voltage range: from 208 to 600 V - fewer variants - very robust and insensitive to voltage variations Wide supply voltage range: V AC or 24 V DC 1 Ramp time START = sec 2 Ramp time STOP = sec 3 Initial voltage U ini = % (also set end voltage ) 3 U ini time Start 1 Stop 2 Easy to install and set up 35 mm rail or screw mounting All settings visible and adjustable on front face Run signal relay for all sizes Output signal for TOR (Top Of Ramp) for PSR25...PSR30 10 starts per hour standard, increased to 20 starts or more with addition of auxiliary cooling fan Remote control connection using Field Bus Plug as accessory Compact starter solution in 45 mm width with manual motor starter up to 25 HP V ABB 9

12 10 ABB

13 AF09... AF30 3-pole Contactors up to 25 HP / 600 VAC Contactors and Overload Relays Overview...12 AF09... AF30 3-pole Contactors Ordering Details... Main Technical Data...20 Main Accessory Fitting Details...25 Main Accessory Ordering Details...26 Terminal Marking and Positioning...36 TF42 Thermal Overload Relays Ordering Details...32 Main Technical Data...33 EF19 and EF45 Electronic Overload Relays Ordering Details...34 Main Technical Data...35 Dimensions...36 ABB 11

Starting Solutions CA4, CC4 1-pole auxiliary contact block BX4-CA Protective cover CA4 4-pole auxiliary contact block VM4 Across-the-line Starter Reversing Starter Wye-Delta Starter VEM4

.-4 Connection set including: - Phase-to-phase connection - Parallel connection CAT4-11 2-pole auxiliary contact and / coil terminal block BX4-CA Protective cover BB4 Fixing clips VE4

14 AF09... AF16 3-pole contactors AF26... AF30 3-pole contactors for Contactors Fixing clips Main Accessories CAL pole auxiliary contact block Top or bottom mounted coil terminal block VM4 BX4 Protective cover for Starting Solutions CA4, CC4 1-pole auxiliary contact block BX4-CA Protective cover CA4 4-pole auxiliary contact block VM4 Across-the-line Starter Reversing Starter Wye-Delta Starter VEM4 mechanical & electrical interlock set BER..-4 Connection set including: - Phase-to-phase connection - Parallel connection CAT pole auxiliary contact and / coil terminal block BX4-CA Protective cover BB4 Fixing clips VE4 VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips (BB4) VE4 electrical interlock block with - connection VEM4 mechanical & electrical interlock set BEY..-4 Connection set including: - Phase-to-phase connection - Parallel connection - Star connection TF42 Thermal overload relay EF.. Electronic overload relay TF42 Thermal overload relay EF.. Electronic overload relay TF42 Thermal overload relay EF.. Electronic overload relay 12 ABB

15 3-pole Contactors AC / DC control voltage AF09 AF12 AF16 AF26 AF30 AF AF AF AF AF AF AF AF Switching of 3-phase Cage Motors 3 M 3 UL/CSA Motor rating, HP 1-phase 120 V V Motor rating, HP 3-phase 240 V V V Nema size Protection of 3-phase motors Thermal overload relays TF42... setting range in A Electronic overload relays EF19... setting range in A EF45... setting range in A Switching of Resistive Circuits 3 R UL/CSA IEC General use rating 600 V AC 25 A 28 A 30 A 45 A 50 A With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 AC-1 Rated operational current θ 40 C 690 V 25 A 28 A 30 A 45 A 50 A θ 60 C 690 V 25 A 28 A 30 A 40 A 42 A θ 70 C 690 V 22 A 24 A 26 A 32 A 37 A With conductor cross-sectional area 4 mm 2 6 mm 2 6 mm 2 10 mm 2 10 mm 2 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01, CC4-10 or CC pole CA4 2-pole CAT4-11 (with coil front connection) 2-pole CAL4-11 Interlocks Mechanical / electrical Mechanical VEM4 including VM4 mechanical interlock unit and VE4 electrical interlock block with - connection VM4 including 2 fixing clips Reversing Starters BER16-4 BER38-4 Connection sets Star-Delta Starters BEY16-4 BEY38-4 ABB

16 AF09... AF30 3-pole Contactors AC / DC Operated - with Screw Terminals 25 to 50A 7.5 to 25 HP culus CE Application AF09... AF30 contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors, non-inductive or slightly inductive loads. Description AF09... AF30 contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF AF Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF /0.77 CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 ABB

17 AF09... AF30 3-pole Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 50A 7.5 to 25 HP culus CE Application AF09Z... AF30Z contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors, non-inductive or slightly inductive loads. Description AF09Z... AF30Z contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09Z AF26Z Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF09Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF12Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF16Z / AF26Z / AF26Z / AF26Z / AF26Z / AF30Z / AF30Z / AF30Z / AF30Z /0.77 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 ABB 15

18 AF09R... AF30R 3-pole Reversing Contactors AC / DC Operated - with Screw Terminals 25 to 50A 7.5 to 25 HP culus CE Application AF09R... AF30R reversing contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09R... AF30R contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09R Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted per contactors Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09R / AF09R / AF09R / AF09R / AF12R / AF12R / AF12R / AF12R / AF16R / AF16R / AF16R / AF16R / AF26R / AF26R / AF26R / AF26R / AF30R / AF30R / AF30R / AF30R /1.86 CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL / ABB

AF09R... AF30R 3-pole Reversing Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 50A 7.5 to 25 HP culus CE Application AF09ZR.

19 AF09R... AF30R 3-pole Reversing Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 50A 7.5 to 25 HP culus CE Application AF09ZR... AF30ZR reversing contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09ZR... AF30ZR contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09R Ordering Details UL/CSA UL/CSA Control voltage General purpose rating A Motor ratings, HP 1-phase 3-phase 120 V 240 V V V Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted per contactors Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09ZR / AF09ZR / AF09ZR / AF12ZR / AF12ZR / AF12ZR / AF16ZR / AF16ZR / AF16ZR / AF26ZR / AF26ZR / AF26ZR / AF30ZR / AF30ZR / AF30ZR /1.86 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 ABB 17

20 AF09N00... AF26N1 3-pole Contactors, NEMA Rated AC / DC Operated - with Screw Terminals 9 to 27A 2 to 10 HP culus CE Application AF09N00... AF26N1, NEMA contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09N00... AF26N1 NEMA contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (e.g V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09N AF26N Ordering Details NEMA size Continuous current A UL/CSA Motor rating, HP 3-phase V V Control voltage Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09N / AF09N / AF09N / AF09N / AF09N / AF09N / AF09N / AF09N / AF12N / AF12N / AF12N / AF12N / AF12N / AF12N / AF12N / AF12N / AF26N / AF26N / AF26N / AF26N /0.77 CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL / ABB

21 AF09ZN00... AF26ZN1 3-pole Contactors - NEMA Rated AC / DC Operated - with Screw Terminals AF..Z Additional Coils 25 to 50A 7.5 to 25 HP culus CE Application AF09ZN00... AF26ZN1, NEMA contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling 3-phase motors. Description AF09ZN00... AF26ZN1 NEMA contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages comprised between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors The built-in N.C. auxiliary contact is a mirror contact in compliance with annex F of IEC AF09ZN AF26ZN Ordering Details NEMA size Continuous current A UL/CSA Motor rating, HP 3-phase V V Control voltage Range Uc min.... Uc max V V 50/60 Hz V DC Auxiliary contacts fitted Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF09ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF12ZN / AF26ZN / AF26ZN / AF26ZN / AF26ZN /0.77 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole CA4-10 CAL4-11 Auxiliary contact block For contactors Positioning Auxiliary contacts Catalog number List price Weight Pack (ing) 1 piece kg/lbs AF09... AF30 Front 1 0 CA /0.03 Front 0 1 CA /0.03 Side 1 1 CAL /0.09 ABB 19

22 AF09... AF30 3-pole Contactors Technical Data Main Pole - Utilization Characteristics according to UL / NEMA / CSA Contactor types AF09 AF12 AF16 AF26 AF30 Standards UL 508, CSA C22.2 N Rated operational voltage U e max. 600 V NEMA size NEMA continuous amp rating thermal current 9 A 18 A 27 A NEMA maximum H.P. ratings 1-phase, 60 Hz 115 V AC 1/3 hp 1 hp 2 hp 230 V AC 1 hp 2 hp 3 hp NEMA maximum H.P. ratings 3-phase, 60 Hz 200 V AC 1-1/2 hp 3 hp 7-1/2 hp 230 V AC 1-1/2 hp 3 hp 7-1/2 hp 460 V AC 2 hp 5 hp 10 hp 575 V AC 2 hp 5 hp 10 hp CSA / UL General use rating 600 V AC 25 A 28 A 30 A 45 A 50 A With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 80 V DC - 1-pole, 160 V DC - 2-pole, 240 V DC - 3-pole 25 A 28 A 30 A 45 A 50 A With conductor cross-sectional area AWG 10 AWG 10 AWG 10 AWG 8 AWG 8 CSA / UL maximum 1-phase motor rating Amp-rating 120 V AC.8 A 16 A 20 A 24 A 24 A 240 V AC 10 A 12 A 17 A 17 A 28 A Motor power 120 V AC 3/4 hp 1 hp 1-1/2 hp 2 hp 2 hp 240 V AC 1-1/2 hp 2 hp 3 hp 3 hp 5 hp CSA / UL maximum 3-phase motor rating Amp-rating V AC 7.8 A 11 A 17.5 A 25.3 A 32.2 A V AC 6.8 A 9.6 A 15.2 A 22 A 28 A V AC 7.6 A 11 A A 21 A 27 A V AC 9 A 11 A 17 A 22 A 27 A Motor power V AC 2 hp 3 hp 5 hp 7.5 hp 10 hp (for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz 3-phase motors) V AC 2 hp 3 hp 5 hp 7.5 hp 10 hp V AC 5 hp 7.5 hp 10 hp 15 hp 20 hp V AC 7.5 hp 10 hp 15 hp 20 hp 25 hp Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded Fuse rating Max. 60 A 60 A 60 A 150 A 150 A Fuse type, 600 V J Short-circuit current rating 5 ka Max. electrical switching frequency for general use 600 cycles/h for motor use 1200 cycles/h Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h (1) On request Built-in Auxiliary Contacts according to UL / CSA Contactor types AF09 AF12 AF16 AF26 AF30 Max. rated operational voltage U e max. 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA 20 ABB

23 AF09... AF30 3-pole Contactors Technical Data Main Pole - Utilization Characteristics according to IEC Contactor types AF09 AF12 AF16 AF26 AF30 Standards IEC / and EN / Rated operational voltage U e max. 690 V Rated frequency limits Hz Conventional free-air thermal current I th acc. to IEC , open contactors, θ 40 C 35 A 35 A 35 A 50 A 50 A with conductor cross-sectional area 6 mm² 6 mm² 6 mm² 10 mm² 10 mm² AC-1 Utilization category for air temperature close to contactor I e / AC-1 rated operational current θ 40 C 25 A 28 A 30 A 45 A 50 A U e max. 690 V, 50/60 Hz θ 60 C 25 A 28 A 30 A 40 A 42 A θ 70 C 22 A 24 A 26 A 32 A 37 A with conductor cross-sectional area 4 mm² 6 mm² 6 mm² 10 mm² 10 mm² AC-3 Utilization category for air temperature close to contactor θ 60 C (for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz, 3-phase motors) I e / AC-3 max. rated operational current V 9 A 12 A 18 A 26 A 33 A 3-phase motors V 9 A 12 A 18 A 26 A 32 A M 415 V 9 A 12 A 18 A 26 A 32 A 3 0 V 9 A 12 A 18 A 26 A 32 A 500 V 9.5 A 12.5 A 15 A 23 A 28 A 690 V 7 A 9 A 10.5 A 17 A 21 A AC-3 rated operational power V 2.2 kw 3 kw 4 kw 6.5 kw 9 kw M r.p.m. 50 Hz V 4 kw 5.5 kw 7.5 kw 11 kw 15 kw 1800 r.p.m. 60 Hz 415 V 4 kw 5.5 kw 9 kw 11 kw 15 kw 3-phase motors 0 V 4 kw 5.5 kw 9 kw 15 kw 18.5 kw 500 V 5.5 kw 7.5 kw 9 kw 15 kw 18.5 kw 690 V 5.5 kw 7.5 kw 9 kw 15 kw 18.5 kw Rated making capacity AC-3 10 x I e AC-3 acc. to IEC Rated breaking capacity AC-3 8 x I e AC-3 acc. to IEC AC-8a Utilization category (without thermal overload relay - U e 400 V - θ 40 C) I e / AC-8a rated operational current 12 A 16 A 22 A 30 A 40 A AC-8a rated operational power 5.5 kw 7.5 kw 11 kw 15 kw 20 kw Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded U e 500 V AC - gg type fuse 25 A 32 A 32 A 50 A 63 A Rated short-time withstand current Icw 1 s 300 A 300 A 300 A 700 A 700 A at 40 C ambient temperature, in free air from a cold state 10 s 150 A 150 A 150 A 350 A 350 A 30 s 80 A 80 A 80 A 225 A 225 A 1 min 60 A 60 A 60 A 150 A 150 A 15 min 35 A 35 A 35 A 50 A 50 A Maximum breaking capacity at 0 V 250 A 250 A 250 A 500 A 500 A cos φ = 0.45 at 690 V 106 A 106 A 106 A 200 A 200 A Heat dissipation per pole I e / AC W 1 W 1.2 W 1.8 W 2.4 W I e / AC W 0.2 W 0.35 W 0.6 W 0.9 W Max. electrical switching frequency AC cycles/h AC cycles/h AC-2, AC cycles/h 150 cycles/h ABB 21

24 AF09... AF30 3-pole Contactors Technical Data Built-in Auxiliary Contacts according to IEC Contactor types AF09 AF12 AF16 AF26 AF30 Rated operational voltage U e max. 690 V Conventional free air thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC-15 acc. to IEC V 50/60 Hz 6 A V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity AC x I e AC-15 acc. to IEC Breaking capacity AC x I e AC-15 acc. to IEC Rated operational current I e / DC- acc. to IEC V DC 6 A / 4 W 48 V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current I cw for 1.0 s 100 A for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Non-overlapping time between N.O. and N.C. contacts 2 ms Heat dissipation per pole at 6 A 0.1 W Max. electrical switching frequency AC cycles/h DC- 900 cycles/h 22 ABB

25 AF09... AF30 3-pole Contactors Technical Data General Technical Data Contactor types AF09 AF12 AF16 AF26 AF30 Rated insulation voltage U i acc. to IEC V acc. to UL / CSA 600 V Rated impulse withstand voltage U imp. 6 kv Electromagnetic compatibility Devices complying with IEC / EN Environment A Ambient air temperature close to contactor Operation fitted with thermal overload relay - without thermal overload relay C Storage C Climatic withstand Category B according to IEC Annex Q Operating altitude 3000 m Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Shock withstand acc. IEC and EN Mounting position 1 A A B1 Vibration withstand acc. to IEC C1 C2 B2 Closed or open position Shock direction A B1 B2 C1 C2 1/2 sinusoidal shock for 11 ms: no change in contact position 30 g 25 g Closed position / 5 g Open position 15 g 25 g 25 g Hz 4 g Closed position / 2 g Open position Magnet System Characteristics Contactor types AF09 AF12 AF16 AF26 AF30 Coil operating limits AC supply at θ 60 C 0.85 x U c min x U c max acc. to IEC at θ 70 C 0.85 x U c min... U c max DC supply at θ 60 C 0.85 x U c min x U c max at θ 70 C (AF) 0.85 x U c min... U c max - (AF..Z) 0.85 x U c min x U c max AC control voltage Rated control circuit voltage U c V AC 50/60 Hz Coil consumption Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (AF) 50 W - (AF..Z) W Average holding value (AF) 2 W - (AF..Z) 1.7 W PLC-Output control (AF..Z) 500 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F (AF..Z) conditions of use on request Dips withstand (level 0% according to IEC ) (AF..Z) 22 ms average for U c = V 50/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening ms N.C. contact closing ms Mounting Characteristics Contactor types AF09 AF12 AF16 AF26 AF30 Mounting positions Pos Pos. 4 Pos. 3 Mounting distances Fixing on rail according to IEC 60715, EN by screws (not supplied) Pos. 1 Pos. 1 ± 30 Pos. 5 Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a 3-pole contactor AF09... AF30 The contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally ABB 23

26 AF09... AF30 3-pole Contactors Technical Data Connecting Characteristics Contactor types AF09 AF12 AF16 AF26 AF30 Main terminals Screw terminals with cable clamp Connecting capacity (min.... max.) Main conductors (poles) Rigid solid ( 4 mm ² ) 1 x mm² mm² stranded ( 6 mm²) 2 x mm² mm² Flexible with non insulated ferrule 1 x mm² mm² 2 x mm² mm² Flexible with insulated ferrule 1 x mm² mm² 2 x mm² mm² L Bars or lugs L < 9.6 mm 12.5 mm 6 Capacity according to UL/CSA 1 or 2 x AWG AWG... 8 Stripping length 10 mm mm Auxiliary conductors (built-in auxiliary terminals + coil terminals) Rigid solid 1 x mm² 2 x mm² 6 L Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² Bars or lugs L < 8 mm Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN Main terminals IP20 Coil terminals IP20 Built-in auxiliary terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) Main terminals M3.5 M4 Coil terminals M3.5 Built-in auxiliary terminals M3.5 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque Main pole terminals 1.5 Nm / lb.in 2.5 Nm / 22 lb.in Coil terminals 1.2 Nm / 11 lb.in Built-in auxiliary terminals 1.2 Nm / 11 lb.in 24 ABB

27 AF09... AF30 3-pole Contactors Main Accessories Accessory fitting details for a 3-pole contactor AF09... AF30 Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in auxiliary contacts Front-mounted accessories Auxiliary contact blocks Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set (between 2 contactors) 1-pole CA4 Left side Right side 1-pole CC4 2-pole CAT pole CA4 VEM4 2-pole CAL4-11 Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30, 5 4 max. or 1 or AF09... AF max max or 1 4 max. or 1 or AF09... AF max. or AF26... AF max or 1 Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Protection against overloads with thermal or electronic overload relays The addition of an overload relay on the contactor does not prevent fitting of many other accessories as shown below. Contactor types Overload relays - direct mounting - no kit required AF09... AF30 TF42 thermal overload relay AF09... AF30 EF19 electronic overload relay AF26... AF30 EF45 electronic overload relay Contactors and main accessories (other accessories available) VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips VE4 electrical interlock block with - connection Fixing clips AF contactor AF contactor (without top mounted coil terminal block) AF contactor VM4 2-pole CAT pole CA4 1-pole CA4, CC4 2-pole CAL pole CA4, CC4 2-pole CAL4-11 VE4 TF42 EF.. 1-pole CA4, CC4 TF42 EF.. ABB 25

28 Auxiliary Contact Blocks Accessories for AF09... AF30 3-pole Contactors Application The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits. CA4-10 Description Types of auxiliary contact blocks for standard industrial environments: CA4 1 or 4-pole block, front-mounted, instantaneous with N.O., N.C. contacts CC4 1-pole block, front-mounted, with N.O. leading contact or N.C. lagging contact CAT4 2-pole block, front-mounted, instantaneous N.O. + N.C. contacts with / coil terminal connection on front face CAL4 2-pole block instantaneous N.O. + N.C. contacts clipped onto the right and/or left side of the contactors. Select the type of 2 or 4-pole auxiliary contact blocks CAT4 or CA4-..E, CA 4-..M or CA 4-..U, according to the contactor type for compliance with the standard requirements (see terminal and marking positioning). The auxiliary contact blocks are equipped with screw type connecting terminals delivered open, protected against accidental direct contact and bear the corresponding function marking. CA4-22M Fitting Details - For each contactor refer to "Accessory Fitting Details" table. Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) CAL4-11 Front-mounted instantaneous auxiliary contact blocks AF09... AF CA / CA /0.03 AF09... AF CA4-22M / CA4-31M / CA4-M / CA4-04M /0.12 AF26... AF CA4-22E / CA4-31E / CA4-40E / CA4-04E /0.12 AF09... AF CA4-22U / CA4-31U / CA4-40U /0.12 CAT4-11E Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact AF09... AF CC / CC /0.03 Side-mounted instantaneous auxiliary contact blocks AF09... AF CAL /0.09 Front-mounted instantaneous auxiliary contact and / coil terminal blocks AF09... AF CAT4-11M /0.09 AF26... AF CAT4-11E /0.09 AF09... AF CAT4-11U /0.09 Note: CAT4 not fittable on AF..Z contactors with DC control voltage V DC. 26 ABB

29 Auxiliary Contact Blocks Accessories for AF09... AF30 3-pole Contactors Technical Data Types Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated operational voltage U e max V Conventional thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC V 50/60 Hz 6 A acc. to IEC V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity acc. to IEC x I e AC-15 acc. to IEC Breaking capacity acc. to IEC x I e AC-15 acc. to IEC Rated operational current I e / DC- 24 V DC 6 A / 4 W acc. to IEC V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A θ = 40 C for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Heat dissipation per pole at 6 A 0.1 W Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Max. electrical switching frequency for AC cycles/h for DC- 900 cycles/h Contact Utilization Characteristics according to UL / CSA Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA Connecting Characteristics 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4 Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Connecting capacity (min.... max.) Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity acc. to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in ABB 27

Connection Accessories for Starting Solutions Accessories for AF09... AF30 3-pole Contactors Connecting links with manual motor starters Description The BEA.

30 Connection Accessories for Starting Solutions Accessories for AF09... AF30 3-pole Contactors Connecting links with manual motor starters Description The BEA..-4 connecting links are used to connect AF09... AF30 contactors with the MS116 or MS2 manual motor starters. The BEA..-4 insulated 3-pole connecting links ensure the electrical and mechanical connection between the contactor and the associated manual motor starter. BE6-4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF16 with MS116 and MS2 BE /0.05 AF26... AF30 with MS MS2-32 BEA / Connection sets for reversing contactors Description BER16-4 and BER38-4 connection sets between the main poles of two 3-pole contactors mounted side by side. The connection sets are made up of 1 upstream and 1 downstream connections: insulated, solid copper bars. Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF16 BER /0.10 AF26... AF30 BER /0.22 BER Connection sets for WYE-Delta starting Description BEY16-4 and BEY38-4 connection sets between the main poles of the Line, Delta and WYE contactors of a WYE- Delta starter. The connection sets are made up of: Line contactor / Delta contactor: upstream phase-to-phase connection Delta contactor / WYE contactor: downstream connection in parallel WYE contactor: WYE point upstream. Ordering Details For Line, Delta and WYE contactors Interlock unit between Delta & WYE contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF16 With or without BEY /0.11 AF26... AF30 VM4 or VEM4 BEY /0.24 BEY ABB

31 Interlocks Accessories for AF09... AF30 3-pole Contactors Mechanical interlock unit Description VM4 mechanical interlock unit for the interlocking of two AF contactors. When mounted between two contactors without additional width, the VM4 mechanical interlock unit prevents one of the contactors from closing as long as the other contactor is closed. The mechanical interlock unit includes 2 fixing clips (BB4). VM4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 VM /0.01 Mechanical and electrical interlock set Description VEM4 mechanical and electrical interlock set for the interlocking of two AF contactors. VEM4 set includes a mechanical interlock unit VM4 with 2 fixing clips (BB4) and a VE4 electrical interlock block with - connection. Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C. interlocking contacts with the two coils. VE4 block must be used with - connection to respect the electrical connection diagram. VEM Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) pieces Weight kg/lbs (1 pce) KM1 VEM4 KM2 AF09.. AF VEM AF26.. AF30 Note: VEM4 not fittable on AF..Z contactors with DC control voltage V DC. Fixing clips Ordering Details For contactors Catalog number List price Pack (ing) Weight BB4 pieces kg/lbs (1 pce) AF09... AF30 BB /0.004 ABB 29

32 Interlocks Accessories for AF09... AF30 3-pole Contactors Technical Data Interlock types Mechanical durability Number of operating cycles Max. switching frequency VM4 5 million operating cycles 1800 cycles/h Interlock types VEM4 Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated control circuit voltage U c AC 50/60 Hz control voltage V AC DC control voltage V DC Conventional thermal current I th - θ 40 C 16 A Mechanical and electrical durability Number of operating cycles 5 million operating cycles Max. mechanical switching frequency 1800 cycles/h Max. electrical switching frequency 1200 cycles/h Contact Utilization Characteristics according to UL / CSA Standards UL 508, CSA C22.2 N Max. rated voltage 500 V AC, 500 V DC Connecting Characteristics Screw terminals All terminals M3.5 Connecting capacity (min.... max.) Rigid Solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in 30 ABB

33 Other Accessories Accessories for AF09... AF30 3-pole Contactors Additional coil terminal block Description Additional coil terminal block for a bottom access to the coil terminals of contactors or contactor relays. LDC4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 LDC /0.022 Protective covers Description Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) All 1-stack contactors BX /0.0 For 4-pole CA4 and 2-pole CAT4 auxiliary contact blocks BX4-CA /0.002 BX4-CA Function markers Description Box of 16 blank cards (16 markers by card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x.787") BA4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Marker card BA /0.024 AMS 500 support plate for 8 BA4 SPRC /0.48 HTP500 support plate HTP500-BA /0.64 ABB 31

34 TF42 Thermal Overload Relays A Class 10 culus CE Application Overload protection Trip class 10 Phase loss sensitivity Manual/automatic reset selectable Description 45 mm width Suitable for contactor AF09... AF30 Sealable operating elements TF42 Ordering Details Setting ranges Max. fuse Suitable for J contactors A... A A Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF / AF09... AF30 TF /0.32 Main Dimensions (mm, inches) AF09, AF12, AF16 3-pole contactors + TF42 thermal overload relay AF26, AF30 3-pole contactors + TF42 thermal overload relay " " " " " " " " " 35 mm EN/IEC " 35 mm EN/IEC " " " " " " 32 ABB

35 TF42 Thermal Overload Relays A Class 10 Main Technical Data Overload Relay Types up to 20 A up to 35 A Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) Yes TF42 General data Mounting position Position 1 UL/CSA Degree of protection (acc. to IEC ) IP 20 Main circuit Max. operational voltage 600 V AC Trip rating 125% of FLA Connecting Main circuit Stranded 1 or 2 x AWG AWG... 6 capacity Flexible without ferrule 1 or 2 x AWG AWG... 6 Stripping length 12 mm Tightening torque lb. in 22 lb. in Auxiliary circuit Stranded 1 or 2 x AWG Flexible without ferrule 1 or 2 x AWG Stripping length 9 mm Tightening torque 9... lb. in Main circuit Rated operational voltage Ue 690 V AC Rated operational current AC-3 Ie up to 20 A up to 35 A Rated frequency 50/60 Hz Trip class 10 Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature range data Operation Open - compensated C Open C Storage C Altitude 2000 m Vibration (acc. to IEC/EN ) 5 g / Hz Shock (acc. to IEC/EN ) 25 g / 11 ms Auxiliary circuit Rated operational voltage Ue (acc. to IEC/EN ) 600 V Rated operational current Ie (acc. to IEC/EN utilization category) AC V N.C. 3 A (resistive) N.O A V N.C. 3 A N.O A 400 V N.C A N.O A V N.C A N.O A 600 V N.C. 0.6 A N.O. DC- 24 V N.C A (resistive) N.O A V N.C A N.O A 250 V N.C A N.O A 500 V N.C A N.O A Connecting Main circuit Rigid 1 or 2 x mm² mm² mm² capacity Flexible with ferrule 1 or 2 x mm² mm² Flexible without ferrule 1 or 2 x mm² mm² mm² Stripping length 12 mm Tightening torque Nm Nm Auxiliary circuit Rigid 1 or 2 x mm² Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² mm² Stripping length 9 mm Tightening torque Nm ABB 33

EF19 and EF45 Electronic Overload Relays 0.10... 45.

36 EF19 and EF45 Electronic Overload Relays A Class 10, 20, 30 culus CE Application Overload protection Trip class 10, 20, 30 Phase loss sensitivity Manual/automatic reset selectable Description 45 mm width Suitable for contactor AF09... AF30 EF19 Ordering Details Setting ranges Max. fuse J Suitable for contactors A... A A Catalog number Price list Pack (ing) Weight pieces kg/lbs (1 pce) EF19 Electronic Overload Relay AF09... AF26 EF / AF09... AF26 EF / AF09... AF26 EF / AF09... AF26 EF / AF09... AF26 EF /0.35 EF45 Electronic Overload Relay AF26... AF30 EF / AF26... AF30 EF /0.80 Main Dimensions mm, inches EF45 AF09, AF12, AF16 3-pole contactors + EF19 electronic overload relay " AF26 3-pole contactors + EF19 electronic overload relay " " " " " " " " 35 mm EN/IEC " 35 mm EN/IEC " " " " " " AF26, AF30, AF38 3-pole contactors + EF45 electronic overload relay " " " " " 35 mm EN/IEC " " 34 ABB

37 EF19 and EF45 Electronic Overload Relays A Class 10, 20, 30 Main Technical Data Overload Relay Types EF19 EF45 up to 18.9 A up to 45.0 A Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) Yes General data Mounting position any UL/CSA Degree of protection (acc. to IEC ) IP 20 Main circuit Max. operational voltage 600 V AC Connecting Main circuit Stranded 1 or 2 x AWG AWG capacity Flexible without ferrule 1 or 2 x AWG AWG Stripping length 9 mm mm Tightening torque 7... lb.in lb.in Auxiliary circuit Stranded 1 or 2 x AWG Flexible without ferrule 1 or 2 x AWG Stripping length 9 mm Tightening torque lb.in IEC Main circuit Rated operational voltage Ue 690 V AC Rated operational current AC-3 Ie up to 18.9 A up to 45.0 A Conventional free air thermal current Ith up to 18.9 A up to 45.0 A Rated frequency 50 / 60 Hz Trip class 10E, 20E, 30E Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature range data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 1 g / Hz Shock (acc. to IEC/EN ) 15 g / 11 ms Auxiliary circuit Rated operational voltage Ue (acc. to IEC/EN ) 600 V Rated operational current Ie (acc. to IEC/EN utilization category) AC V N.C. 3 A (resistive) N.O. 3 A V N.C. 3 A N.O. 3 A 400 V N.C. 1.1 A N.O. 1.1 A V N.C A N.O A DC- 24 V N.C. 1.5 A (resistive) N.O. 1.5 A V N.C A N.O A 250 V N.C A N.O A Connecting Main circuit Rigid 1 or 2 x mm² mm² capacity Flexible with ferrule 1 or 2 x mm² mm² Flexible without ferrule 1 or 2 x mm² mm² Stripping length 9 mm mm Tightening torque Nm Nm Auxiliary circuit Rigid 1 or 2 x mm² Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² Stripping length 9 mm Tightening torque Nm ABB 35

38 AF09... AF30 3-pole Contactors Terminal Marking and Positioning Standard devices without addition of auxiliary contacts 1L1 3L2 5L3 1L1 3L2 5L3 21 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 2T1 4T2 6T3 2T1 4T2 6T3 AF09...AF AF26...AF L1 3L2 5L3 21 2T1 4T2 6T3 2T1 4T2 6T3 22 2T1 4T2 6T3 2T1 4T2 6T3 22 AF09...AF AF09...AF AF26...AF AF09...AF Other possible contact combinations with auxiliary contacts 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L T1 4T2 6T3 22 = + = + + Combination T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 Combination 11 = AF09...AF CA4-01 Combination 11 = AF26...AF CA CA4-01 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 1L1 3L2 5L3 21 1L1 3L2 5L T1 4T2 6T = + = + Combination L1 3L2 5L T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T Combination 21 = AF09...AF CAT4-11M Combination 32 = AF09...AF CA4-22M Combination 32 1L1 3L2 5L3 X 21X X 21X = + 1L1 3L2 5L3 22X X 22X X 1L1 3L2 5L3 X 21X 2T1 4T2 6T3 2T1 4T2 6T3 2T1 4T2 6T3 Combination 21 = CAL AF09...AF Combination 21 X 22X Note: Only AF..Z contactor with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole 36 ABB

39 Add-on Auxiliary Contacts Terminal Marking and Positioning 1-pole auxiliary contacts CA4-01 CA4-10 CC4-01 CC pole auxiliary contacts X / X 21X / 32X 31X / 22X X / X X / X 22X / 31X 32X / 21X X / X CAL4-11 (Left side-mounted) CAL4-11 (Right side-mounted) CAT4-11M CAT4-11E CAT4-11U 4-pole auxiliary contacts CA4-40E CA4-M CA4-40U CA4-31E CA4-31M CA4-31U CA4-22E CA4-22M CA4-22U CA4-04E CA4-04M ABB 37

40 AF09... AF16 3-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF09, AF12, AF16 AF09, AF12, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC AF09, AF12, AF16 + CA4, CC4 1-pole auxiliary contact block AF09, AF12, AF16 + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF09, AF12, AF16 + CA4 4-pole auxiliary contact block AF09, AF12, AF16 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " 0.39" " " " 2 x M U 2 x M U " " 35 mm EN/IEC mm EN/IEC " " 1.69" " " " " " AF09, AF12, AF16 + VEM4 mechanical and electrical interlock set ø " ø " 0.17" " AF09, AF12, AF16 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. 38 ABB

41 AF26... AF30 3-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF26, AF30 AF26, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC AF26, AF30 + CA4, CC4 1-pole auxiliary contact block AF26, AF30 + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF26, AF30 + CA4 4-pole auxiliary contact block AF26, AF30 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " 0.39" " " 2 x M U " " 35 mm EN/IEC mm EN/IEC " 1.69" " " " AF26, AF30 + VEM4 mechanical and electrical interlock set ø " " AF26, AF30 + VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. ABB 39

42 40 ABB

43 AF09... AF38 4-pole Contactors up to 55 A Overview... Ordering Details AF09... AF38 4-pole Contactors... AF09Z... AF38Z Additional Coils...47 Technical Data...47 Main Accessory Fitting Details...49 Accessory Ordering Details and Technical Data...50 Terminal Marking and Positioning...55 Dimensions...57 ABB 41

44 42 ABB

4-pole Contactors AC / DC control voltage AF09 AF16 AF26 AF38 AF09-40-00 AF16-40-00 AF26-40-00 AF38-40-00 AF09-22-00 AF16-22-00 AF26-22-00 AF38-22-00 Switching of Resistive Circuits 3 R IEC AC-1

use rating 600 V AC 25 A 30 A 45 A 55 A UL/CSA With conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or

45 4-pole Contactors AC / DC control voltage AF09 AF16 AF26 AF38 AF AF AF AF AF AF AF AF Switching of Resistive Circuits 3 R IEC AC-1 Rated operational current θ 40 C 690 V 25 A 30 A 45 A 55 A θ 60 C 690 V 25 A 30 A 40 A 42 A θ 70 C 690 V 22 A 26 A 32 A 37 A With conductor cross-sectional area 4 mm 2 6 mm 2 10 mm 2 16 mm 2 General use rating 600 V AC 25 A 30 A 45 A 55 A UL/CSA With conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01, CC4-10 or CC pole CA4 2-pole CAT4-11 (with coil front connection) 2-pole CAL4-11 Interlocks Mechanical / electrical Mechanical VEM4 including VM4 mechanical interlock unit and VE4 electrical interlock block with - connection VM4 including 2 fixing clips Fixing clips CAT pole auxiliary contact and / coil terminal block VM4 BX4-CA Protective cover CA4 4-pole auxiliary contact block BX4-CA Protective cover CAL pole auxiliary contact block Top or bottom mounted coil terminal block BX4 Protective cover CA4, CC4 1-pole auxiliary contact block VM4 VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips (BB4) VE4 electrical interlock block with - connection BB4 Fixing clips VE4 ABB

AF09... AF38 4-pole Contactors AC / DC Operated - with Screw Terminals 25 to 55 A culus CE Application AF09... AF38 4-pole contactors are used for controlling power circuits up to 600 V AC and 240 V DC.

46 AF09... AF38 4-pole Contactors AC / DC Operated - with Screw Terminals 25 to 55 A culus CE Application AF09... AF38 4-pole contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling non-inductive or slightly inductive loads (i.e. resistance furnaces...). Description AF09... AF38 contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC AF contactors can manage large control voltage variations. One coil (i.e V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change AF contactors have built-in surge protection and do not require additional surge suppressors. AF Ordering Details IEC UL/CSA Control voltage Auxiliary AC-1 Rated General use U contacts c min.... U c max. current rating fitted Catalog number List price Weight Pack (ing) θ 40 C 600 V AC 1 piece A A V 50/60 Hz V DC kg/lbs AF N.O. Main Poles AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / N.O. + 2 N.C. Main Poles AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF / AF /0.88 ABB

47 AF09... AF38 4-pole Contactors - AF..Z Additional Coils AC / DC Operated - with Screw Terminals 25 to 55 A culus CE Application AF09Z... AF38Z 4-pole contactors are used for controlling power circuits up to 600 V AC and 240 V DC. They are mainly used for controlling non-inductive or slightly inductive loads (i.e. resistance furnaces...). Description AF09Z... AF38Z contactors include an electronic coil interface accepting a wide control voltage U c min.... U c max and managing large control voltage variations. AF..Z contactors cover control voltages between V 50/60 Hz or V DC AF..Z contactors allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. AF..Z contactors withstand short dips and voltage interruptions (SEMI F compliance) AF..Z contactors have built-in surge protection and do not require additional surge suppressors. AF09Z Ordering Details IEC UL/CSA Control voltage Auxiliary AC-1 Rated General use U contacts c min.... U c max. current rating fitted Catalog number List price Weight Pack (ing) θ 40 C 600 V AC 1 piece A A V 50/60 Hz V DC kg/lbs AF09Z N.O. Main Poles AF09Z / AF09Z / AF09Z / AF09Z / AF16Z / AF16Z / AF16Z / AF16Z / AF26Z / AF26Z / AF26Z / AF26Z / AF38Z / AF38Z / AF38Z / AF38Z / N.O. + 2 N.C. Main Poles AF09Z / AF09Z / AF09Z / AF09Z / AF16Z / AF16Z / AF16Z / AF16Z / AF26Z / AF26Z / AF26Z / AF26Z / AF38Z / AF38Z / AF38Z / AF38Z /0.88 Note: Only AF..Z contactors with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole ABB 45

48 AF09... AF38 4-pole Contactors Technical Data Main Pole - Utilization Characteristics according to UL / CSA Contactor types AF09 AF16 AF26 AF38 Standards UL 508, CSA C22.2 N Rated operational voltage U e max. 600 V UL General use rating 600 V AC 25 A 30 A 45 A 55 A 240 V DC - 3-pole for 4 N.O. main poles 25 A 30 A 45 A 55 A 160 V DC - 2-pole for 2 N.O. / 2 N.C. main poles 20 A 20 A 45 A 55 A Max. conductor cross-sectional area AWG 10 AWG 10 AWG 8 AWG 6 Max. electrical switching frequency for general use 600 cycles/h Main Pole - Utilization Characteristics according to IEC Contactor types AF09 AF16 AF26 AF38 Standards IEC / and EN / Rated operational voltage U e max. 690 V Rated frequency limits Hz Conventional free-air thermal current I th acc. to IEC , open contactors, 40 C 35 A 35 A 55 A 55 A with conductor cross-sectional area 6 mm² 6 mm² 16 mm² 16 mm² AC-1 Utilization category for air temperature close to contactor I e / AC-1 rated operational current θ 40 C 25 A 30 A 45 A 55 A U e max. 690 V, 50/60 Hz θ 60 C 25 A 30 A 40 A 45 A θ 70 C 22 A 26 A 32 A 37 A with conductor cross-sectional area 4 mm² 6 mm² 10 mm² 16 mm² Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded U e 500 V AC - gg type fuse 25 A 32 A 50 A 63 A Rated short-time withstand current I cw 1 s 300 A 300 A 450 A 450 A at 40 C ambient temperature, in free air from a cold state 10 s 150 A 150 A 350 A 350 A 30 s 80 A 80 A 225 A 225 A 1 min 60 A 60 A 150 A 150 A 15 min 35 A 35 A 55 A 55 A Heat dissipation per pole I e / AC W 1.2 W 1.6 W 2.3 W Max. electrical switching frequency AC cycles/h Remark for 4-pole contactors fitted with 2 N.O. + 2 N.C. main poles 1 R3 R5 7 These contactors are suitable for controlling 2 separate circuits, i.e. 2 loads with 2 separate supplies, or 1 circuit comprising 2 separate loads with a single supply (see diagrams below). When the contactor operates there is no mechanical o between the N.O. poles and the N.C. poles: BREAK before MAKE. 2 R4 R6 8! These contactors are not suitable for a reversing starter or for controlling a single load from 2 separate supplies. Block diagrams Single supply and 2 separate loads 2 separate supplies and 2 separate loads 1 R3 Supply R5 7 1 R3 Main supply Back-up supply R5 7 2 R4 R6 Load 8 2 R4 R6 Load 8 Load Load 46 ABB

49 AF09... AF38 4-pole Contactors Technical Data General Technical Data Contactor types AF09 AF16 AF26 AF38 Rated insulation voltage U i acc. to IEC V acc. to UL 600 V Rated impulse withstand voltage U imp 6 kv Electromagnetic compatibility Devices complying with IEC / EN Environment A Ambient air temperature close to contactor Operation in free air C Storage C Climatic withstand Category B according to IEC Annex Q Operating altitude 3000 m Mechanical durability Number of operating cycles 10 millions operating cycles Max. switching frequency 3600 cycles/h Shock withstand acc. IEC and EN Mounting position 1 C1 Closed or open Shock direction 1/2 sinusoidal shock for 11 ms: no change in contact position position A 30 g 30 g Closed position / 25 g Open position A A B1 B2 B1 25 g Closed position / 5 g Open position 25 g Closed position / 5 g Open position B2 15 g 15 g Closed position / 10 g Open position C2 C1 25 g 25 g Closed position / 20 g Open position C2 25 g 25 g Closed position / 20 g Open position Vibration withstand Hz acc. to IEC g Closed position / 2 g Open position Magnet System Characteristics Contactor types AF09 AF16 AF26 AF38 Coil operating limits AC supply at θ 60 C 0.85 x U c min x U c max acc. to IEC at θ 70 C 0.85 x U c min... U c max DC supply at θ 60 C 0.85 x U c min x U c max at θ 70 C (AF) 0.85 x U c min... U c max - (AF..Z) 0.85 x U c min x U c max AC control voltage Rated control circuit voltage U c V AC 50/60 Hz Coil consumption Average pull-in value (AF) 50 VA - (AF..Z) 16 VA Average holding value (AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (AF) 50 W - (AF..Z) W Average holding value (AF) 2 W - (AF..Z) 1.7 W PLC-Output control (AF..Z) 500 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F (AF..Z) conditions of use on request Dips withstand (level 0% according to IEC ) (AF..Z) 22 ms average for U c = V 50/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening ms N.C. contact closing ms Mounting Characteristics Contactor types AF09 AF16 AF26 AF38 Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Mounting distances Fixing on rail according to IEC 60715, EN by screws (not supplied) Max. add-on N.C. auxiliary contacts: see accessory fitting details for a 4-pole contactor AF09... AF38 The contactors can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally ABB 47

50 AF09... AF38 4-pole Contactors Technical Data Connecting Characteristics Contactor types AF09 AF16 AF26 AF38 Main terminals Screw terminals with cable clamp Screw terminals with bouble connector 2x (5.5 width x 6.8 depth) Connecting capacity (min.... max.) Main conductors (poles) Rigid solid ( 4 mm ² ) 1 x mm² m 2 stranded ( 6 mm²) 2 x mm² m 2 Flexible with non insulated ferrule 1 x mm² m 2 2 x mm² m 2 Flexible with insulated ferrule 1 x mm² m 2 2 x mm² m 2 L Bars or lugs L < 9.6 mm 6 Capacity according to UL/CSA 1 or 2 x AWG AWG Stripping length 10 mm 12 mm Auxiliary conductors Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN Main terminals IP20 Coil terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) Main terminals M3.5 M4.5 Coil terminals M3.5 Screwdriver type Flat Ø 5.5 / Pozidriv 2 Tightening torque Main pole terminals 1.5 Nm / lb.in 2.5 Nm / 22 lb.in Coil terminals 1.2 Nm / 11 lb.in 48 ABB

51 AF09... AF38 4-pole Contactors Main Accessories Accessory fitting details for a 4-pole contactor AF09... AF38 Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Contactor types Main poles Built-in auxiliary contacts AF09... AF AF09... AF Front-mounted accessories Auxiliary contact blocks Side-mounted accessories Auxiliary contact blocks Electrical and mechanical interlock set (between 2 contactors) 1-pole CA4 Left side Right side 1-pole CC4 2-pole CAT pole CA4 VEM4 2-pole CAL4-11 Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30, 5 4 max. or 1 or max. or max Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30, 5 AF09... AF max. or 1 or AF26... AF max. or Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Contactors and main accessories (other accessories available) VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips VE4 electrical interlock block with - connection Fixing clips AF contactor AF contactor (without top mounted coil terminal block) AF contactor VM4 2-pole CAT pole CA4 2-pole CAL pole CA4, CC4 1-pole CA4, CC4 2-pole CAL pole CA4, CC4 VE4 ABB 49

52 Auxiliary Contact Blocks Accessories for AF09... AF38 4-pole Contactors Application The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits. CA4-10 Description Types of auxiliary contact blocks for standard industrial environments: CA4 1 or 4-pole block, front-mounted, instantaneous with N.O., N.C. contacts CC4 1-pole block, front-mounted, with N.O. leading contact or N.C. lagging contact CAT4 2-pole block, front-mounted, instantaneous N.O. + N.C. contacts with / coil terminal connection on front face CAL4 2-pole block instantaneous N.O. + N.C. contacts clipped onto the right and/or left side of the contactors. The auxiliary contact blocks are equipped with screw type connecting terminals delivered open, protected against accidental direct contact and bear the corresponding function marking. Fitting Details - For each contactor, refer to "Accessory Fitting Details" table. CA4-22E Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Front-mounted instantaneous auxiliary contact blocks AF09... AF CA /0.03 AF09... AF CA / CA4-22E / CA4-31E / CA4-40E /0.12 AF09... AF CA4-04E /0.12 CAL4-11 Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact AF09... AF CC /0.03 AF09... AF CC /0.03 Side-mounted instantaneous auxiliary contact blocks AF09... AF CAL /0.09 CAT4-11E Front-mounted instantaneous auxiliary contact and / coil terminal blocks AF09... AF AF09... AF CAT4-11E /0.09 Note: CAT4 not fittable on AF..Z contactors with DC control voltage V DC. 50 ABB

53 Auxiliary Contact Blocks Accessories for AF09... AF38 4-pole Contactors Technical Data Types Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated operational voltage U e max V Conventional thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC V 50/60 Hz 6 A acc. to IEC V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity acc. to IEC x I e AC-15 acc. to IEC Breaking capacity acc. to IEC x I e AC-15 acc. to IEC Rated operational current I e / DC- 24 V DC 6 A / 4 W acc. to IEC V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A θ = 40 C for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Heat dissipation per pole at 6 A 0.1 W Mechanical durability Number of operating cycles 10 million operating cycles Max. switching frequency 3600 cycles/h Max. electrical switching frequency for AC cycles/h for DC- 900 cycles/h Contact Utilization Characteristics according to UL/CSA Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAT4, 2-pole CAL4 Connecting Characteristics Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Connecting capacity (min.... max.) Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity acc. to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in ABB 51

54 Interlocks Accessories for AF09... AF38 4-pole Contactors Mechanical interlock unit Description VM4 mechanical interlock unit for the interlocking of two AF contactors. When mounted between two contactors without additional width, the VM4 mechanical interlock unit prevents one of the contactors from closing as long as the other contactor is closed. The mechanical interlock unit includes 2 fixing clips (BB4). VM4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF VM /0.011 Mechanical and electrical interlock set Description VEM4 mechanical and electrical interlock set for the interlocking of two AF contactors. VEM4 set includes a mechanical interlock unit VM4 with 2 fixing clips (BB4) and a VE4 electrical interlock block with - connection. Fixing the electrical interlock block to the contactor front face connects the 2 built-in N.C. interlocking contacts with the two coils. VE4 block must be used with - connection to respect the electrical connection diagram. VEM4 01 KM1 VEM4 01 KM2 Ordering Details For contactors Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF VEM /0.077 Note: VEM4 not fittable on AF..Z contactors with DC control voltage V DC. Fixing clips Ordering Details BB4 For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF BB / ABB

55 Interlocks Accessories for AF09... AF38 4-pole Contactors Technical Data Interlock types Mechanical durability Number of operating cycles Max. switching frequency VM4 5 million operating cycles 1800 cycles/h Interlock types VEM4 Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated control circuit voltage U c AC 50/60 Hz control voltage V AC DC control voltage V DC Conventional thermal current I th - θ 40 C 16 A Mechanical and electrical durability Number of operating cycles 5 million operating cycles Max. mechanical switching 1800 cycles/h Max. electrical switching frequency 1200 cycles/h Contact Utilization Characteristics according to UL / CSA Standards UL 508, CSA C22.2 N Max. rated voltage 500 V AC, 500 V DC Connecting Characteristics Screw terminals All terminals M3.5 Connecting capacity (min.... max.) Rigid Solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in ABB 53

56 Other Accessories Accessories for AF09... AF38 4-pole Contactors Additional coil terminal block Description Additional coil terminal block for a bottom access to the coil terminals of contactors or contactor relays. LDC4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) AF09... AF38 LDC /0.02 Protective covers Description Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) All 1-stack contactors BX /0.0 For 4-pole CA4 and 2-pole CAT4 auxiliary contact blocks BX4-CA /0.002 BX4-CA Function markers Description Box of 16 blank cards (16 markers by card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x.787") BA4 Ordering Details For contactors Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Marker card BA /0.024 AMS 500 support plate for 8 BA4 SPRC /0.48 HTP500 support plate HTP500-BA / ABB

57 AF09... AF38 4-pole Contactors Terminal Marking and Positioning Standard devices without addition of auxiliary contacts 1L1 3L2 5L3 7L4 1 R3 R5 7 1L1 3L2 5L3 7L4 1 R3 R5 7 2T1 4T2 6T3 8T4 2 R4 R6 8 AF09... AF AF09... AF T1 4T2 6T3 8T4 2 R4 R6 8 AF09... AF AF09... AF Other possible contact combinations with auxiliary contacts 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L T1 4T2 6T3 8T4 = + = + + Combination L1 3L2 5L3 7L4 21 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 22 Combination 10 = AF09... AF CA4-10 Combination 11 = AF09... AF CA CA4-01 Combination 11 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L T1 4T2 6T3 8T4 22 = + = + Combination L1 3L2 5L3 7L T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T Combination 11 = AF09... AF CAT4-11E Combination 22 = AF09... AF CA4-22E Combination 22 1L1 3L2 5L3 7L4 X 21X X 21X 1L1 3L2 5L3 7L4 = + 22X X 22X X 1L1 3L2 5L3 7L4 X 21X 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4 X 22X Combination 11 = CAL AF09... AF Combination 11 Note: Only AF..Z contactor with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole ABB 55

58 Add-on Auxiliary Contacts Terminal Marking and Positioning 1-pole auxiliary contacts CA4-01 CA4-10 CC4-01 CC pole auxiliary contacts X / X 21X / 32X 31X / 22X X / X 21 X / X 22X / 31X 32X / 21X X / X 22 CAL4-11 (Left side-mounted) CAL4-11 (Right side-mounted) CAT4-11E 4-pole auxiliary contacts CA4-40E CA4-31E CA4-22E CA4-04E 56 ABB

59 AF09... AF38 4-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF09, AF16 AF09, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC AF09, AF16 + CA4, CC4 1-pole auxiliary contact block AF09, AF16 + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF09, AF16 + CA4 4-pole auxiliary contact block AF09, AF16 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " " " " " 2 x 2 x M U M U " " 35 mm EN/IEC mm EN/IEC " 1.69" " " " " " " AF , AF VEM4 mechanical and electrical interlock set ø " ø " " " AF , AF VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. ABB 57

60 AF26, AF38 4-pole Contactors AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " AF26, AF38 AF26, AF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC " AF26, AF38 + CA4, CC4 1-pole auxiliary contact block AF26, AF38 + CAL pole auxiliary contact block " " " " " " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " AF26, AF38 + CA4 4-pole auxiliary contact block AF26, AF38 + CAT4 2-pole auxiliary contact and coil terminal block " " " " " " " 0.39" " " 2 x 2 x M U M U " " 35 mm EN/IEC mm EN/IEC " 1.69" " " " " " " AF , AF VEM4 mechanical and electrical interlock set ø " ø " " " AF , AF VEM4 mechanical and electrical interlock set Note: contactor lateral distance to grounded component 2 mm 0.08" min. 58 ABB

61 NF Control Relays Overview...61 Ordering Details NF Control Relays...62 NF..Z Additional Coils...63 Technical Data...64 Main Accessory Fitting Details Accessory Ordering Details and Technical Data...68 Terminal Marking and Positioning...71 Dimensions...73 ABB 59

62 60 ABB

Control Relays AC / DC control voltage NF22E NF31E NF40E NFE NF53E NF62E NF71E NF80E 2 N.O. + 2 N.C. 3 N.O. + 1 N.C. 4 N.O. 4 N.O. + 4 N.C. 5 N.

15 A / 60 W UL/CSA Pilot Duty A600, Q600 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01,

Protective cover Top or bottom mounted coil terminal block CA4, CC4 1-pole auxiliary contact block 2-stack control relay BX4 Protective

63 Control Relays AC / DC control voltage NF22E NF31E NF40E NFE NF53E NF62E NF71E NF80E 2 N.O. + 2 N.C. 3 N.O. + 1 N.C. 4 N.O. 4 N.O. + 4 N.C. 5 N.O. + 3 N.C. 6 N.O. + 2 N.C. 7 N.O. + 1 N.C. 8 N.O. Control Circuit Switching Rated operational current AC V 4 A IEC 400 V 3 A 690 V 2 A DC- 24 V 6 A / 4 W 400 V 0.15 A / 60 W UL/CSA Pilot Duty A600, Q600 Main Accessories Auxiliary contact blocks Front mounting Side mounting 1-pole CA4-10 or CA4-01, CC4-10 or CC pole CA4 2-pole CAL4 1-stack control relay CA4 4-pole auxiliary contact block CAL4 2-pole auxiliary contact block BX4-CA Protective cover Top or bottom mounted coil terminal block CA4, CC4 1-pole auxiliary contact block 2-stack control relay BX4 Protective cover CAL4 2-pole auxiliary contact block BX4-CA Protective cover Top or bottom mounted coil terminal block ABB 61

64 NF Control Relays AC / DC Operated - with Screw Terminals culus CE Application NF control relays are used for switching auxiliary and control circuits. Description NF control relays include an electronic coil interface accepting a wide control voltage U c min.... U c max. Only four coils cover control voltages between V 50/60 Hz or V DC NF control relays can manage large control voltage variations. One coil (i.e V 50/60 Hz - DC) can be used for different control voltages used worldwide without any coil change NF control relays have built-in surge protection and do not require additional surge suppressors The control relays have mechanically-linked auxiliary contacts compliant with Annex L of IEC and include the "Mechanically Linked" symbol on their side 8-pole control relays are mounted with a non-removable auxiliary contact block (2 nd stack). NF22E NFE Ordering Details Number of contacts Control voltage Catalog number List price Weight 1 st stack 2 nd stack Range U c min.... U c max. Pack (ing) 1 piece V 50/60 Hz V DC kg/lbs NF22E / NF22E / NF22E- 0.27/ NF22E- 0.31/ NF31E / NF31E / NF31E- 0.27/ NF31E- 0.31/ NF40E / NF40E / NF40E- 0.27/ NF40E- 0.31/ NFE / NFE / NFE- 0.32/ NFE- 0.36/ NF53E / NF53E / NF53E- 0.32/ NF53E- 0.36/ NF62E / NF62E / NF62E- 0.32/ NF62E- 0.36/ NF71E / NF71E / NF71E- 0.32/ NF71E- 0.36/ NF80E / NF80E / NF80E- 0.32/ NF80E- 0.36/ ABB

65 NF Control Relays - NFZ Additional Coils AC / DC Operated - with Screw Terminals culus CE Application NFZ control relays are used for switching auxiliary and control circuits. NFZ22E NFZE Description NFZ control relays include an electronic coil interface accepting a wide control voltage U c min.... U c max. and managing large control voltage variations. NFZ control relays cover control voltages between V 50/60 Hz or V DC NFZ control relays allow direct control by PLC-output 24 V DC 500 ma and obtain a reduced holding coil consumption. NFZ control relays withstand short dips and voltage interruptions (SEMI F compliance) NFZ control relays have built-in surge protection and do not require additional surge suppressors The control relays have mechanically-linked auxiliary contacts compliant with Annex L of IEC and include the "Mechanically Linked" symbol on their side 8-pole control relays are mounted with a non-removable auxiliary contact block (2 nd stack). Ordering Details Number of contacts Control voltage Catalog number List price Weight 1 st stack 2 nd stack Range U c min.... U c max. Pack (ing) 1 piece V 50/60 Hz V DC kg/lbs NFZ22E / NFZ22E / NFZ22E / NFZ22E / NFZ31E / NFZ31E / NFZ31E / NFZ31E / NFZ40E / NFZ40E / NFZ40E / NFZ40E / NFZE / NFZE / NFZE / NFZE / NFZ53E / NFZ53E / NFZ53E / NFZ53E / NFZ62E / NFZ62E / NFZ62E / NFZ62E / NFZ71E / NFZ71E / NFZ71E / NFZ71E / NFZ80E / NFZ80E / NFZ80E / NFZ80E /0.79 Note: Only NFZ contactor relays with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole ABB 63

66 NF Control Relays Technical Data Main Pole - Utilization Characteristics according to UL / CSA Contactor relay types NF Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA Contact Utilization Characteristics according to IEC Contactor relay types NF Standards IEC / and EN / Rated operational voltage U e max. 690 V Conventional free-air thermal current I th θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC-15 acc. to IEC V 50/60 Hz 6 A V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity AC x I e AC-15 acc. to IEC Breaking capacity AC x I e AC-15 acc. to IEC Rated operational current I e / DC- acc. to IEC V DC 6 A / 4 W 48 V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current I cw for 1.0 s 100 A for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Non-overlapping time between N.O. and N.C. contacts 2 ms Heat dissipation per pole at 6 A 0.1 W Max. electrical switching frequency AC cycles/h DC- 900 cycles/h 64 ABB

67 NF Control Relays Technical Data General Technical Data Control relay types Rated insulation voltage U i acc. to IEC acc. to UL / CSA Rated impulse withstand voltage U imp Electromagnetic compatibility Ambient air temperature close to contactor Operation in free air C Storage C Climatic withstand Operating altitude Mechanical durability Number of operating cycles Max. switching frequency Shock withstand acc. IEC and EN Mounting position 1 C1 Closed or open position A A B1 B2 Vibration withstand acc. to IEC C2 Shock direction A B1 B2 C1 C2 NF 690 V 600 V 6 kv Devices complying with IEC / EN Environment A Category B according to IEC Annex Q 3000 m 20 million operating cycles 7200 cycles/h 1/2 sinusoidal shock for 11 ms: no change in contact position 30 g 25 g Closed position / 5 g Open position 15 g 25 g 25 g Hz 4 g Closed position / 2 g Open position Magnet System Characteristics Control relay types NF Coil operating limits AC supply at θ 60 C 0.85 x U c min x U c max acc. to IEC at θ 70 C 0.85 x U c min... U c max DC supply at θ 60 C 0.85 x U c min x U c max at θ 70 C (NF) 0.85 x U c min... U c max - (NFZ) 0.85 x U c min x U c max AC control voltage Rated control circuit voltage U c V AC 50/60 Hz Coil consumption Average pull-in value (NF) 50 VA - (NFZ) 16 VA Average holding value (NF) 2.2 VA / 2 W - (NFZ) 1.7 VA / 1.5 W DC control voltage Rated control circuit voltage U c V DC Coil consumption Average pull-in value (NF) 50 W - (NFZ) W Average holding value (NF) 2 W - (NFZ) 1.7 W PLC-Output control (NFZ) 500 ma 24 V DC Drop-out voltage in % of U c min. 60 % U c min Voltage sag immunity according to SEMI F (NFZ) conditions of use on request Dips withstand (level 0% according to IEC ) (NFZ) 22 ms average for U c = V 50/60Hz -20 C θ +60 C Operating time between coil energization and: N.O. contact closing ms N.C. contact opening ms between coil de-energization and: N.O. contact opening ms N.C. contact closing ms Mounting Characteristics Control relay types Mounting positions NF Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Mounting distances Fixing on rail according to IEC 60715, EN by screws (not supplied) Max. add-on N.C. auxiliary contacts: see accessory fitting details for a NF control relay The control relays can be assembled side by side. 35 x 7.5 mm or 35 x 15 mm 2 x M4 screws placed diagonally ABB 65

68 NF Control Relays Technical Data Connecting Characteristics Contactor relay types Main terminals NF Screw terminals with cable clamp Connecting capacity (min.... max.) Pole and coil terminals Rigid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity according to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN All terminals IP20 Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque Pole terminals 1.2 Nm / 11 lb.in Coil terminals 1.2 Nm / 11 lb.in 66 ABB

69 NF Control Relays Main Accessories Accessory fitting details for a NF control relay Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted. Control relay types Main poles Front-mounted accessories Side-mounted accessories Auxiliary contact blocks Auxiliary contact blocks 1-pole CA4 Left side Right side 1-pole CC4 4-pole CA4 2-pole CAL4-11 Max. add-on N.C. auxiliary contacts: 3 N.C. max. on positions 1, 2, 3, 4 and 2 N.C. max. on positions 1 ±30, 5 NF E 4 max. or NF E 2 max Max. add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30, 5 NF E 4 max. or max NF E NF E NF E 1 NF E NF E Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos. 5 Control relays and main accessories (other accessories available) NF contactor relay 2-pole CAL pole CA4 1-pole CA4, CC4 ABB 67

70 Auxiliary Contact Blocks Accessories for NF Control Relays Application The auxiliary contact blocks are used for the operation of auxiliary circuits and control circuits. CA4-10 Description Types of auxiliary contact blocks for standard industrial environments: CA4 1 or 4-pole block, front-mounted, instantaneous with N.O., N.C. contacts. CC4 1-pole block, front-mounted, with N.O. leading contact or N.C. lagging contact. CAL4 2-pole block instantaneous N.O. + N.C. contacts clipped onto the right and/or left side of the relays. The auxiliary contact blocks are equipped with screw type connecting terminals delivered open, protected against accidental direct contact and bear the corresponding function marking. Fitting Details - For each control relay type, refer to "Accessory Fitting Details" table. CA4-22N Ordering Details For contactor relays Auxiliary contacts Catalog number List price Pack (ing) Weight pieces kg/lbs (1 pce) Front-mounted instantaneous auxiliary contact blocks 4-pole NF CA / CA / CA4-40N / CA4-31N / CA4-22N / CA4-N /0.12 NF..40E CA4-04N /0.12 CAL4-11 Front-mounted auxiliary contact blocks with N.O. leading contact and N.C. lagging contact 4-pole NF CC / CC /0.03 Side-mounted instantaneous auxiliary contact blocks NF CAL / ABB

71 Auxiliary Contact Blocks Accessories for NF Control Relays Contact Utilization Characteristics according to UL/CSA Standards UL 508, CSA C22.2 N Rated insulation voltage U i 600 V Max. rated voltage 600 V AC, 600 V DC Pilot duty A600, Q600 AC thermal rated current 10 A AC maximum volt-ampere making 7200 VA AC maximum volt-ampere breaking 720 VA DC thermal rated current 2.5 A DC maximum volt-ampere making-breaking 69 VA Technical Data Types 1-pole CA4, 1-pole CC4, 4-pole CA4, 2-pole CAL4 Contact Utilization Characteristics according to IEC Standards IEC and EN Rated insulation voltage U i acc. to IEC V Rated impulse withstand voltage U imp 6 kv Rated operational voltage U e max V Conventional thermal current I th - θ 40 C 16 A Rated frequency limits Hz Rated operational current I e / AC V 50/60 Hz 6 A acc. to IEC V 50/60 Hz 4 A V 50/60 Hz 3 A 500 V 50/60 Hz 2 A 690 V 50/60 Hz 2 A Making capacity acc. to IEC x I e AC-15 acc. to IEC Breaking capacity acc. to IEC x I e AC-15 acc. to IEC Rated operational current I e / DC- 24 V DC 6 A / 4 W acc. to IEC V DC 2.8 A / 4 W 72 V DC 1 A / 72 W 110 V DC 0.55 A / 60 W 125 V DC 0.55 A / 69 W 220 V DC 0.27 A / 60 W 250 V DC 0.27 A / 68 W 400 V DC 0.15 A / 60 W 500 V DC 0. A / 65 W 600 V DC 0.1 A / 60 W Short-circuit protection gg type fuse 10 A Rated short-time withstand current Icw for 1.0 s 100 A θ = 40 C for 0.1 s 0 A Minimum switching capacity 12 V / 3 ma with failure rate acc. to IEC Heat dissipation per pole at 6 A 0.1 W Mechanical durability Number of operating cycles 10 million operating cycles Max. switching frequency 3600 cycles/h Max. electrical switching frequency for AC cycles/h for DC- 900 cycles/h Connecting Characteristics Screw terminals (delivered in open position, screws of unused terminals must be tightened) All terminals M3.5 Connecting capacity (min.... max.) Rigid solid 1 x mm² 2 x mm² Flexible with non insulated ferrule 1 x mm² 2 x mm² Flexible with insulated ferrule 1 x mm² 2 x mm² L Bars or lugs L < 8 mm 6 Capacity acc. to UL/CSA 1 or 2 x AWG Stripping length 10 mm Degree of protection acc. to IEC / EN and IEC / EN IP20 Screwdriver type Flat Ø5.5 / Pozidriv 2 Tightening torque 1.2 Nm / 11 lb.in ABB 69

72 Other Accessories Accessories for NF Control Relays Additional coil terminal block Description Additional coil terminal block for a bottom access to the coil terminals of contactors or control relays. LDC4 Ordering Details For control relays Catalog number List price Pack (ing) Weight pieces NF LDC /0.02 kg/lb (1 pce) Protective covers Description Sealable and transparent protective covers BX4 and non-removable BX4-CA to protect the devices against accidental contact. BX4 Ordering Details For control relays Catalog number List price Pack (ing) Weight pieces All 1-stack contactor relays BX /0.0 For 4-pole CA4 auxiliary contact blocks BX4-CA /0.002 kg/lb (1 pce) BX4-CA Function markers Description Box of 16 blank cards (16 markers by card) printable on HTP500 thermal transfer printer and AMS 500 marking table to identify your contactors, overload relays or manual motor starters. Marker dimensions: 7 x 20 mm (.276" x.787") BA4 Ordering Details For control relays Catalog number List price Pack (ing) Weight pieces Marker card BA /0.02 AMS 500 support plate for 8 BA4 SPRC /0.64 HTP500 support plate HTP500-BA /0.48 kg/lb (1 pce) 70 ABB

73 NF Control Relays Terminal Marking and Positioning Standard devices without addition of auxiliary contacts NF..22E NF..31E NF..40E NF..53E NF..62E NF..71E NF..31E NF..E NF..40E NF..E NF..22E 22 NF..53E NF..62E NF..80E NF..71E NF..80E Other possible contact combinations with auxiliary contacts = Combination 41 = CA X Combination 51 = = + NF..40E CA4-01+ CA4-01 Combination 62 = NF..40E Combination 41 E Combination 42 E X 21X X 22X NF..40E + CAL Combination 42 = X 5-6= X 22X = -4 21X 22X X X 23-3 NF..31E Combination 51 E CA4-22N Combination 62 E Note: Only NFZ contactor relays with DC control voltage V DC need to respect the connection polarities indicated close to the coil terminals: + for the positive pole and - for the negative pole. ABB 71

74 NF Add-on Auxiliary Contacts Terminal Marking and Positioning 1-pole auxiliary contacts CA4-01 CA4-10 CC4-01 CC pole auxiliary contacts X / X 21X / 32X 31X / 22X X / X X / X 22X / 31X 32X / 21X X / X CAL4-11 (Left side-mounted) CAL4-11 (Right side-mounted) 4-pole auxiliary contacts CA5-N CA5-40N CA5-31N CA5-22N CA5-04N 72 ABB

75 NF Control Relays AC / DC Operated - with Screw Terminals Dimensions mm, inches " " " " ø " 2 x M U " " 35 mm EN/IEC " " " " " NF..22E, NF..31E, NF..40E NF " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC NF..22E, NF..31E, NF..40E + CA4, CC4 1-pole auxiliary contact block NF..22E, NF..31E, NF..40E + CAL pole auxiliary contact block " " " " " " " " " " " 35 mm EN/IEC " " " 35 mm EN/IEC " NF..22E, NF..31E, NF..40E + CA4 4-pole auxiliary contact block NF..E, NF..53E, NF..62E, NF..71E, NF..80E Note: contactor relay lateral distance to grounded component 2 mm 0.08" min. ABB 73

76 74 ABB

77 MS116 - MS2 Manual Motor Starters up to 32 A Manual Motor Starters Overview...76 MS116 Manual Motor Starter - up to 16 A Ordering Details...78 Main Technical Data...79 MS2 Manual Motor Starter - up to 32 A Ordering Details...80 Main Technical Data...81 Main Accessory Ordering Details...82 Dimensions...84 ABB 75

MS116 (0.10... 16 A) MS2 (0.10... 32 A) for Manual Motor Starters S1-M2-25 PS1-.

78 MS116 ( A) MS2 ( A) for Manual Motor Starters S1-M2-25 PS phase busbar up to 65 A Main Accessories A S1-M1-25 PS BS1-3 MS116 S1-M1-25 BS1-3 3-phase busbar up to 92 A S PS SK1 HK1 CK1 CK1 HK1 HK1 SK1 HK1 U MS2 76 ABB

Manual Motor Starters MS116 MS2 Certifications and approvals culus CCC GOST GOST-FIRE BV GL LR DNV ABS RMRS CE culus CCC GOST GOST-FIRE GL LR ABS CE Electromagnetic trip a multiple of the rated

79 Manual Motor Starters MS116 MS2 Certifications and approvals culus CCC GOST GOST-FIRE BV GL LR DNV ABS RMRS CE culus CCC GOST GOST-FIRE GL LR ABS CE Electromagnetic trip a multiple of the rated current x I n x I n Phase loss sensitivity yes yes Switch position ON/OFF ON/OFF/TRIP Magnetic trip indication - yes Lockable handle without accessories - yes Disconnecting feature yes yes Width 45 mm 45 mm Setting range A A Rated operational voltage U e 600 V AC 600 V AC Rated frequency 50 Hz / 60 Hz 50 Hz / 60 Hz Trip class 10A 10 Short-circuit breaking capacity I cs up to 50 ka up to 100 ka Ambient air temperature open compensated C C Main Accessories Front mounting HKF1 Auxiliary contacts Side mounting HK1 Tripped alarm SK1 Signaling contacts Short-circuit alarm CK1 Shunt trip A Auxiliary trip units Undervoltage release U 3-phase busbar PS1 Busbar systems Feeder terminals S1 ABB 77

80 MS116 Manual Motor Starter With Thermal and Electromagnetic Protection A Class 10A culus CCC GOST GOST-FIRE CE BV GL LR DNV ABS RMRS MS116 Application Short-circuit protection Overload protection Trip class 10A Phase loss sensitivity ON/OFF switching functionality Disconnecting feature Suitable for three- and single phase applications Description 45 mm width One range of common accessories for MS116 & MS2 Ordering Details Setting ranges Short-circuit Rated instantaneous Catalog number List price Pack (ing) Weight at 600 V AC at 480 V AC short-circuit current setting pieces A... A ka ka A kg/lb (1 pce) MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS /0.58 Main Dimensions mm, inches " " " " " 35 mm EN/IEC " 78 ABB

81 MS116 Manual Motor Starter Technical Data A Class 10A Main Technical Data Manual Motor Starter Types MS116 Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) yes Disconnecting feature (acc. to IEC/EN ) yes General data Mounting position Position 1-6 Degree of protection (acc. to IEC ) IP 20 Mechanical durability cycles Electrical durability cycles Utilization category A UL/CSA Main circuit Max. operational voltage 600 V AC Short-circuit rating 480 V AC 0.16 A I e 2.5 A 30 ka 2.5 A < I e 16 A 18 ka 600 V AC 5 ka Connecting Stranded 1 or 2 x AWG capacity Flexible without ferrule 1 or 2 x AWG Stripping length 9 mm Tightening torque 10 lb.in IEC Main circuit Rated operational voltage Ue 690 V AC Rated operational current Ie up to 16 A Conventional free air thermal current Ith up to 16 A Rated frequency 50 / 60 Hz Trip class 10A Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 5 g / Hz Shock (acc. to IEC/EN ) 25 g / 11 ms Connecting Rigid 1 or 2 x mm² capacity Flexible with ferrule 1 or 2 x mm² Flexible without ferrule 1 or 2 x mm² Stripping length 9 mm Tightening torque Nm ABB 79

MS2 Manual Motor Starter With Thermal and Electromagnetic Protection 0.10... 32.

82 MS2 Manual Motor Starter With Thermal and Electromagnetic Protection A Class 10 culus CCC GOST GOST-FIRE CE GL LR ABS MS2-10 MS2-32 Application Short-circuit protection Overload protection Trip class 10 Phase loss sensitivity ON/OFF switching functionality Disconnecting feature Suitable for three- and single phase applications. Description 45 mm width Lockable handle Clear position of the handle ON/OFF/TRIP Magnetic tripping optically signalled in the front One range of common accessories for MS116 & MS2. Ordering Details Setting ranges Short-circuit Rated instantaneous Catalog number List price Pack (ing) Weight at 600 V AC at 480 V AC short-circuit current setting pieces A... A ka ka A kg/lb (1 pce) MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS / MS /0.68 Main Dimensions mm, inches MS MS " " " " MS MS " " " " " 35 mm EN/IEC " " 35 mm EN/IEC " 80 ABB

83 MS2 Manual Motor Starter Technical Data A Class 10 Main Technical Data Manual Motor Starter Types MS2 up to 10 A up to 16 A up to 32 A Standards Conformity to standards IEC/EN , IEC/EN , IEC/EN , UL 508, CSA C22.2 No. Phase loss sensitivity (acc. to IEC/EN ) yes Disconnecting feature (acc. to IEC/EN ) yes General data Mounting position Position 1-6 Degree of protection (acc. to IEC ) IP 20 Mechanical durability cycles Electrical durability cycles Utilization category A UL/CSA Main circuit Max. operational voltage 600 V AC Short-circuit rating 480 V AC 30 ka 600 V AC 18 ka Connecting Stranded 1 or 2 x AWG AWG AWG capacity Flexible without ferrule 1 or 2 x AWG AWG AWG Stripping length 9 mm 10 mm 10 mm Tightening torque lb.in lb.in 18 lb.in IEC Main circuit Rated operational voltage Ue 690 V AC Rated operational current Ie up to 10 A up to 16 A up to 32 A Conventional free air thermal current Ith up to 10 A up to 16 A up to 32 A Rated frequency 50 / 60 Hz Trip class 10 (10A for MS2-0.16) Isolation data Rated impulse withstand voltage U imp 6 kv (acc. to IEC/EN ) Rated insulation voltage Ui 690 V Environmental Ambient air temperature data Operation Open - compensated C Open C Storage C Vibration (acc. to IEC/EN ) 5 g / Hz Shock (acc. to IEC/EN ) 25 g / 11 ms Connecting Rigid 1 or 2 x mm² mm² mm² capacity Flexible with ferrule 1 or 2 x mm² mm² mm² Flexible without ferrule 1 or 2 x mm² mm² mm² Stripping length 9 mm 10 mm 10 mm Tightening torque Nm 1.5 Nm 2.0 Nm ABB 81

035 Auxiliary contacts, mountable on the right, max. 2 pieces 1 1 MS2-HK1-11 2 0.035/0.

84 Manual Motor Starters Main Accessories HKF1-11 HK1-11 A SK1-11 Auxiliary contacts Manual Motor Starters Aux. contacts Catalog number List price Pack (ing) Weight MS116 MS2 N.O. N.C. pieces kg/lb (1 pce) Auxiliary contacts, mountable on front 1 1 MS2-HKF /0.035 Auxiliary contacts, mountable on the right, max. 2 pieces 1 1 MS2-HK / MS2-HK / MS2-HK /0.077 Auxiliary contacts with lead contacts, mountable on the right, also to use with undervoltage release 2 0 MS2-HK1-20L /0.077 Signaling contacts Signaling contacts for tripped alarm, mountable on the right 1 1 MS2-SK / MS2-SK / MS2-SK /0.077 Signaling contacts for short-circuit alarm, mountable on the right MS2-CK / MS2-CK / MS2-CK /0.077 Auxiliary trip units Manual Motor Starters Rated control Catalog number List price Pack (ing) Weight MS116 MS2 supply voltage pieces kg/lb (1 pce) Shunt trip, mountable on the left 24 V 50/60 Hz MS2-A / V 50/60 Hz MS2-A / V 50/60 Hz MS2-A /0.22 Undervoltage release, mountable on the left 24 V 60 Hz MS2-U / V 50 Hz V 60 Hz MS2-U / V 60 Hz MS2-U / V 50 Hz V 60 Hz MS2-U / V 60 Hz MS2-U /0.22 U Manual motor starter with accessories HK1 HK1 SK1 HK1 SK1 HK1 MS116 HK1 HK1 SK1 MS2 CK1 HK1 A U HKF1-11 A CK1 HKF1-11 A-.. U-.. C1 C2 D1 U< D2 1 L1 3 L2 5 L3 I> I > I> 2 T1 4 T2 6 T HK1-02 SK HK1-20 SK HKF1-11 HK1-11 SK1-11 U A-.. U-.. 1 L1 3 L2 5 L3 HKF1 Auxiliary contacts, mountable on front HK1 Auxiliary contacts, mountable on the right SK1 Signaling contacts for tripped alarm CK1 Signaling contacts for short-circuit alarm A Shunt trip I> I > I> U Undervoltage release 2 T1 4 T2 6 T3 U< C1 C2 D1 D HK1-02 SK1-02 CK HK1-20 SK1-20 CK HKF1-11 HK1-11 SK1-11 CK ABB

Manual Motor Starters Main Accessories PS1-..-65 PS1-.

contacts pieces kg/lb (1 pce) 3-phase busbar up to 65 A 2 0 MS2-PS1-2-0-65 10 0.034/0.07 3 0 MS2-PS1-3-0-65 10 0.055/0.12 4 0 MS2-PS1-4-0-65 10 0.077/0.17 5 0 MS2-PS1-5-0-65 10 0.098/0.

85 Manual Motor Starters Main Accessories PS PS S1-M3-25 S S1-M1-25 S1-M phase busbar systems Manual Motor Starters Number Number of Catalog number List price Pack (ing) Weight MS116 MS2 of MMS aux. contacts pieces kg/lb (1 pce) 3-phase busbar up to 65 A 2 0 MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / phase busbar up to 92 A 3 0 MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / MS2-PS / phase feeder terminals Busbar types Remarks Connecting Catalog number List Price Pack (ing) Weight 65 A 92 A capacity AWG pieces kg/lb (1 pce) 3-phase feeder terminals Flat 4 MS2-S1-M / High 4 MS2-S1-M / phase feeder terminals for CSA/UL type E 4 MS2-S1-M / MS2-S1-M /0. Cover for 3-phase busbars MS2-BS /0.01 Locking Manual Motor Starters Catalog number List Price Pack (ing) Weight MS116 MS2 pieces kg/lb (1 pce) Locking device - Lock adapter MS2-S /0.01 Padlock + 2 keys MS2-S / Lock adapter + padlock + 2 keys MS2-SA / phase busbar up to 65 A 3-phase busbar up to 92 A S1-M2-25 S1-M1-25 PS S1-M1-25 PS BS1-3 BS1-3 MS2 PS MS2 MS116 MS116 S MS2 ABB 83

86 MS116 Manual Motor Starter With Thermal and Electromagnetic Protection Dimensions mm, inches " " " " " " " " " " 35 mm EN/IEC " " " MS116 MS116 + U, A, SK1, HK1, HKF ABB

87 MS2 Manual Motor Starter With Thermal and Electromagnetic Protection Dimensions mm, inches " " " " " " " " " " 35 mm EN/IEC " MS MS2-10 MS MS U, A, SK1, HK1, CK1, HKF " " " " " 35 mm EN/IEC " " " " " " " " " " MS MS2-32 MS MS U, A, SK1, HK1, CK1, HKF1-11 ABB 85

88 86 ABB

89 Motor Starting Solutions Open Type Version, in Kit Form Overview...88 Starters Protected by Manual Motor Starters Across-the-Line Starters...90 Reversing Starters...94 Dimensions Starters Protected by Manual Motor Starters Across-the-Line Starters...98 Reversing Starters...99 ABB 87

Δ Motor Starting Solutions Open Type Version, in Kit Form Starters Protected by Manual Motor Starters Across-the-Line Starters Reversing Starters

Reversing Starters WYE-Delta Starters L Y BER..-4 Connection set AF... Contactor - Connection AF.

90 Δ Motor Starting Solutions Open Type Version, in Kit Form Starters Protected by Manual Motor Starters Across-the-Line Starters Reversing Starters I > I > MS... Manual motor starter MS... Manual motor starter BEA... Connecting link BEA... Connecting link BER..-4 Connection set AF... Contactor AF... Contactor - Connection VEM4 mechanical & electrical interlock set Starters Protected by Thermal Overload Relays Across-the-Line Starters Reversing Starters WYE-Delta Starters L Y BER..-4 Connection set AF... Contactor - Connection AF... Contactor TF42 Thermal overload relay VEM4 mechanical & electrical interlock set AF... Contactor BEY..-4 Connection set TF42 Thermal overload relay TF42 Thermal overload relay VEM4 mechanical and electrical interlock set including: VM4 mechanical interlock unit including 2 fixing clips and VE4 electrical interlock block with - connection 88 ABB

Starters Protected by Manual Motor Starters Switching of 3-phase Cage Motors Across-the-Line Starters Reversing Starters Horsepower rating 600 V 480 V 0.1... 20 HP 0.1... 25 HP 600 V 0.

.. AF30 Starters Protected by Thermal Overload Relays Switching of 3-phase Cage Motors Across-the-Line Starters Reversing Starters Contactors AC / DC Operated AF09.

91 Starters Protected by Manual Motor Starters Switching of 3-phase Cage Motors Across-the-Line Starters Reversing Starters Horsepower rating 600 V 480 V HP HP 600 V HP HP Short-circuit ratings Up to 50 ka Up to 50 ka Manual motor starters MS MS2 MS MS2 Contactors AC / DC Operated AF09... AF30 AF09... AF30 Starters Protected by Thermal Overload Relays Switching of 3-phase Cage Motors Across-the-Line Starters Reversing Starters Contactors AC / DC Operated AF09... AF30 AF09... AF30 Thermal overload relays TF42 TF42 Switching of 3-phase Cage Motors WYE-Delta Starters Contactors AC / DC Operated AF09... AF30 Thermal overload relays TF42 ABB 89

92 Across-the-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V CE Application Full voltage across-the-line starting is a simple and economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /In 7 C /Cn I > 6 5 I C I = current C = torque In = nominal current Cn = nominal torque Description You can easily assemble an across-the-line starter by using the BEA pole insulated connecting link. It is used to electrically and mechanically connect MMS... manual motor starter and AF... contactor, AC or DC operated. MS BEA AF... Starter selection is simple SCCR, 600 V AC = 18 ka and 480 V AC = 50 ka. For other coordination, please contact your ABB local sales organization. Main Technical Data Rated operational voltage U e max. 600 V Rated insulation voltage U i according to IEC V according to UL/CSA 600 V Max. starting time 1.5 s Switching frequency 15 starts/hour - 80 % max. load factor 30 starts/hour - 50 % max. load factor Ambient air temperature close to the device use with MS C use with MS2 60 C Degree of protection IP 20 Standards CSA C22.2 No., UL508, IEC / EN Mounting positions Pos Pos. 4 Pos. 3 Pos. 1 Pos. 1 ± 30 Pos ABB

93 Across-the-Line Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V I > MS... Manual motor starter BEA... Connecting link AF... Contactor Wiring Diagrams KM1:5/L3 KM1:5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 Us Q Us Q Q I> I> I> I> I> I> O O 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 I KM1 I KM1 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 KM1 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 Us N Q1 KM1 Us N Q1 KM1 KM1:3/L2 KM1:3/L2 V U W M ~ 3-phase U M ~ V 1-phase AC or DC local control AC or DC remote control ABB 91

94 Across-the-Line Starters Protected by MS2 Manual Motor Starters AC V Short-circuit ratings, 50 ka at 480 V AC Manual motor starters Contactors Accessories I > BEA..-4 CA4-10 culus Catalog number (1) Current setting range Magnetic tripping current Control voltage range U c min.... U c max. (2) 480 V Rated power Rated current Catalog number Allowed current setting Catalog number HP A(3) A A V 50/60Hz V DC A 1/ MS AF BE AF /8 0.3 MS AF AF /6 0.6 MS AF AF / MS AF AF /3 0.8 MS AF AF /2 1.0 MS AF AF /4 1.4 MS AF AF MS AF AF /2 2.6 MS AF AF MS AF AF MS AF AF MS AF AF /2 11 MS AF AF MS AF AF MS AF AF BEA CA4-10 (front) MS AF or CAL4-11 (side) AF (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 480 V - 18 ka (2) For other control voltages, see "3-pole contactors - Ordering details" pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. 92 ABB

95 Across-the-Line Starters Protected by MS2 Manual Motor Starters AC V Short-circuit ratings, 18 ka at 600 V AC Manual motor starters Contactors Accessories I > BEA..-4 CA4-10 culus Catalog number (1) Current setting range Magnetic tripping current Control voltage range U c min.... U c max. (2) 600 V Rated power Rated current Catalog number Allowed current setting Catalog number HP A(3) A A V 50/60Hz V DC A 1/ MS AF BE AF /8 0.3 MS AF AF /6 0. MS AF AF / MS AF AF / MS AF AF /2 0.9 MS AF AF /4 1.3 MS AF AF MS AF AF /2 2.4 MS AF AF MS AF AF MS AF AF MS AF AF /2 9 MS AF AF MS AF AF MS AF AF MS AF BEA AF CA4-10 (front) MS AF or AF CAL4-11 (side) (1) MS116 manual motor starter can be selected according to the current setting range indicated on the coordination line, up to: - 10 HP at 600 V AC - 5 ka. (2) For other control voltages, see «3-pole contactors - Ordering details» pages. (3) These values of motor full-load current are to be used as guides only. For motor protection setting, always use those appearing on the motor nameplate. ABB 93

Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V CE Application Full voltage reversing starting is a simple and economic solution

96 Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V CE Application Full voltage reversing starting is a simple and economic solution characterised by a high starting torque (1.9 to 2.1 times full-speed torque) and a starting current 5.5 to 7 times nominal current. I /In 7 C /Cn 6 5 I I > C I = current C = torque In = nominal current Cn = nominal torque Description You can easily assemble reversing starter thanks to our complete range of accessories: BEA pole insulated connecting link: it is used to electrically and mechanically connect MS... manual motor starter and AF contactor, AC or DC operated. MS BEA BER VEM4 + AF... VEM4 mechanical and electrical interlock set for reversing starter in 90 mm width. It includes: - VE4 electrical interlock block with - connection - VM4 mechanical interlock unit including 2 fixing clips. BER..-4 connection set: it assures a safe and simple reversing connection between both contactor main terminals. Starter selection is simple SCCR, 600 V AC = 18 ka and 480 V AC = 50 ka. For other coordination, please contact your ABB local sales organization. Main Technical Data Rated operational voltage U e max. 600 V Mounting positions Pos. 2 Pos. 4 Pos. 3 Rated insulation voltage U i according to IEC V according to UL/CSA 600 V Max. starting time 1.5 s Switching frequency 15 starts/hour - 80 % max. load factor 30 starts/hour - 50 % max. load factor Ambient air temperature close to the device use with MS C use with MS2 60 C Degree of protection IP 20 Standards IEC / EN Pos. 1 Pos. 1 ± 30 Pos ABB

Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC-3 600 V MS... Manual Motor Starter Fixing clip BEA.

97 Reversing Starters Protected by Manual Motor Starters With AF Contactors - Open Type Version in Kit Form AC V MS... Manual Motor Starter Fixing clip BEA... Connecting link VM4 Mechanical interlock unit AF... Contactor VE4 Electrical interlock block BER..-4 Connection set Wiring Diagrams Q1 1/L1 3/L2 5/L3 33 KM2:5/L3 33 Q1 Us 34 O KM2:5/L3 33 Q1 Us O I> I> I> 2/T1 4/T2 6/T3 I.3 KM1.4 II.3 KM2.4 II I.3 KM1.4.3 KM2.4 1/L1 3/L2 5/L3 1/L1 3/L2 5/L (2) (2) 01 (2) 01 (2) KM1 2/T1 4/T2 6/T3.3.4 KM2 2/T1 4/T2 6/T3.3.4 Us N Q1 KM1 (1) (3) KM2 Us N Q1 KM1 (1) (3) KM2 KM2:3/L2 KM2:3/L2 AC or DC local control AC or DC remote control U V W M 3-phase ~ VEM4 = VM4 + VE4 with - connection (1) (2) (3) ABB 95

AF09... AF30 3-pole Contactors up to 25 HP / 600 VAC

AF09... AF30 3-pole Contactors up to 25 HP / 600 VAC AF09... AF0 -pole Contactors up to 25 HP / 600 VAC Contactors and Overload Relays Overview.../0 AF09... AF0 -pole Contactors.../2 Main Technical Data.../8 Main Accessory Fitting Details.../2 Main Accessory.../24