AE 9... AE 40 Contactors NE... Contactor Relays

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1 Technical data AE 9... AE 0 Contactors NE... Contactor Relays

2 AE 9... AE 0 Contactors NE.. Contactor Relays Contents AE 9... AE 0 Contactors Description... 2 Ordering Details... 3 Technical Data... Terminal marking and positioning... 6 Dimensions... 7 NE... Contactor Relays...13 ABB Control 1

3 AE 9... AE 0 Contactors Application AE contactors are mainly used for controlling 3-phase motors and generally speaking for controlling power circuits corresponding to their operating characteristics up to 6 V a.c. and 0 V d.c. Description Contactors with laminated magnet circuit and double-winding coil fed from a d.c. supply via a built-in N.C. lagging auxiliary contact. 1-stack version with 3 N.O. poles, Side by side mounting possible. Clear marking of the coil voltage. Location of surge suppressor. Holes for screw fixing (screws not supplied). Distances between holes according to EN Quick fixing on 35 x 7.5 mm mounting rail according to IEC 715 and EN A 1 A 2 2V D C R 81 1L1 3L2 5L3 85NC Electrical connection between the coil and the N.C. lagging auxiliary contact. N.C. lagging auxiliary contact path. Location of side-mounted accessories: mounting on right or left hand side. AE Location of function marker. Terminals delivered in open position with captive screws (screws of unused terminals should be tightened). Stops for attaching frontmounted accessories. Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE 06 - Part. 0 and offer IP 20 degree of protection according to IEC T1 T2 6T3 86NC E1582D All terminal screws : Pozidriv (+, -) N 2 Terminal marking according to IEC and EN >> Ordering Details... page 3 >> Terminal Marking and Positioning... page 6 >> Technical Data... pages... 6 >> Dimensions... pages ABB Control

4 AE 9 AE 0 3-pole Contactors D.C. operated - A.C. Circuit Switching AE SB8033S3 Ordering Details Motor power AC-3 Rated operational Mounted Type Order code Weight 380 V current aux.cont. State coil to be completed with in kg 00 V 15 V 6 V AC-3 AC-1 voltage: coil voltage code : 00 V θ<0 C Pack ing kw kw kw A A See table below See table below 1 piece 9 25 AE SBL 1 01 R AE SBL R AE SBL R AE SBL 2 01 R AE SBL R AE SBL R Note: for higher kw/current ratings, please refer to page 2/15 - Main Catalogue ref. 1SBC R01. Block diagrams for contactor coil supply Uc (d.c.) Uc (d.c.) A1 A2 A1 Varistor A2 B2 = Holding U B2 = Holding B1 = Pull-in E1197DG B1 = Pull-in E1595DG Coil supply U c < 1 V d.c. Coil supply via built-in varistor U c 1 V d.c. ZAE 16 SB7380S1 Coils For contactor: Type Order code Weight State coil to be completed with in kg voltage: coil voltage code : Pack ing See table below See table below 1 piece AE 9... AE 16 ZAE 16 1SBN 15 1 R AE AE 0 ZAE 0 1SBN 15 2 R Accessories and thermal O/L relays AE contactor accessories and thermal O/L relays are the same as those of standard A contactors (see Main Catalogue 1SBC R01 - Sections and 5). Use type CA5-..E -pole auxiliary contact blocks for correct contact terminal marking. Coil voltage codes : Voltage V d.c. Code R When contactors are mounted acc. to position 5 (see pages 5 and 6) do not use more than 2 add-on front mounted N.C. auxiliary contact blocks. Type CAL5-11 (1 N.O. + 1 N.C.) side mounted auxiliary contact blocks provide extra N.C. auxiliary contacts, if required. >> Technical Data... pages... 6 >> Dimensions... pages >> Terminal Marking and Positioning... page 6 ABB Control 3

5 AE 9 AE 0 3-pole Contactors D.C. Operated Technical Data Type AE 9 AE 12 AE 16 AE 26 AE 30 AE 0 Number of poles 3 Insulation Characteristics Rated insulation voltage U i according to IEC and VDE 01 (Gr. C) V 00 according to UL/CSA V 600 Rated impulse withstand voltage U imp. kv 8 Main Pole Utilization Characteristics Rated operational voltage U e V 6 Conventional free air thermal current I th acc. to IEC 97--1, open contactors θ 0 C A with conductor cross-sectional area mm Rated operational current I e /AC-1 for air temperature close to contactor. U e max. 6 V θ 0 C A { θ 55 C A θ 70 C A with conductor cross-sectional area mm Utilization category AC-3 for air temperature close to contactor 55 C Rated operational current I e /AC-3 (1) V A V A V A phase motors M 0 V A V A V A V A Rated operational power AC-3 (1) V kw V kw r.p.m Hz or 15 V kw r.p.m Hz M 0 V kw phase motors V kw V kw V kw Rated frequency limits Hz Mechanical durability in millions of operating cycles 5 Max. mechanical switching frequency cycles/h 3600 Max. electrical switching for AC-1 cycles/h 600 frequency for AC-3 cycles/h 600 for AC-2, AC- cycles/h 300 Electrical durability see Main Catalogue 1SBC R01 page 2/ /59 Rated making capacity AC-3 according to IEC x I e / AC-3 Rated breaking capacity AC-3 according to IEC x I e / AC-3 Max. breaking capacity with cos ϕ = 0.5 at 0 V A (cos ϕ = 0.35 for I e > 0 A) at 6 V A Short-circuit protection for contactors without thermal O/L relay - Motor protection excluded (2) U e 500 V a.c. - gg (gl) type fuses A Rated short-time withstand current I cw 1 s A at 0 C ambient temperature, s A in free air, from cold state 30 s A min A min A Heat dissipation per pole I e /AC-1 W I e /AC-3 W (1) For the corresponding kw/hp/a values of 1500 r.p.m., 50 Hz, 3-phase motors, refer to page 0/0 of Main Catalogue 1SBC R01. (2) For the protection of motor starters against short circuits, see page 7/17 of Main Catalogue 1SBC R01. ABB Control

6 AE 9 AE 0 3-pole Contactors D.C. Operated Technical Data (cont.) Type AE 9 AE 12 AE 16 AE 26 AE 30 AE 0 Number of poles 3 General Technical Data Standards Devices complying with international standards IEC 97-1 / and European standards EN / Electromagnetic compatibility (EMC) according to amendment A11 to IEC 97-1; EN and amendment 2 to IEC See also Main Catalogue 1SBC R01 - Section 7 Certifications - approvals CSA - UL Air temperature close to contactor fitted with a thermal O/L relay C 25 to + 50 (0.85 to 1.1 U c ) without thermal O/L relay C 0 to + 55 (0.85 to 1.1 U c ) / 0 to + 70(U c ) for storage C 60 to + 80 Climatic withstand Mounting positions: (see drawing p. 6) Shock withstand C1 1/2 sinusoidal shock for 11 ms: no change in contact position acc. to IEC and EN A ABB A B1 B2 Shock direction: A, C1, C2 : 20 g Mounting position 1 B1 : 5 g (see page 6) C2 B2 : 15 g Fixing on mounting rail according to IEC 715 and EN x 7.5 mm 35 x 15 mm E0202D1 according to IEC and UTE C 63-0 specification II Positions 1 to 5 - Ambient temperature + 55 C and control voltage U c - Ambient temperature C and control voltage equal to U c Position 6 - Ambient temperature + 55 C and control voltage U c - Ambient temperature + 55 C unauthorized Operating altitude m 3000 by screws (not supplied) 2 x M 2 x M 2 x M Connecting terminals Main poles M 3.5 M M 5 (delivered in open position) (+, ) pozidriv 2 screws with cable clamp with 2 x (5.6 x 6.5mm) double connector Coil terminals M 3.5 (+,-) pozidriv 2 screws with cable clamp Connecting capacity Main conductors (poles) min. - max. min. - max. min. - max. Rigid solid ( mm 2 ) / rigid stranded ( 6 mm 2 ) 1 x mm x mm Flexible without cable end 1 x mm x mm Bars or lugs: max. width mm 8 hole Ø mm > Auxiliary conductors (built-in auxiliary terminals + coil terminals) min. - max. Rigid solid 1 or 2 x mm Flexible without cable end 1 x mm x mm Degree of protection Protection against direct contact according to VDE 06 - Part. 0 acc. to IEC 529, IEC 97-1 and EN Main terminals IP 20 Coil terminals IP 20 Auxiliary terminals IP 20 ABB Control 5

7 { AE 9 AE 0 3-pole Contactors D.C. Operated Technical Data Type AE 9 AE 12 AE 16 AE 26 AE 30 AE 0 Number of poles 3 Magnet System Characteristics Coil operating limits acc. to IEC 97--1: 0.85 to 1.1 X U c θ 55 C θ 55 C Drop-out voltage % of U c 30 % 30 % Coil consumption (average value) pull-in, from cold state W 1 holding, from warm state W Rated control circuit voltage U c open L/R ms 2 3 closed L/R ms 9 16 V Operating time (without surge suppressor) Between coil energization and: N.O. contact closing ms N.C. contact opening ms Between coil de-energization and: N.O. contact opening ms 5 1* 6 12* N.C. contact closing ms 11 17* 8 16* *The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of to 8 for a diode suppressor. Mounting Positions (see page 5) Pos. 2 ABB Pos ABB ABB ABB Pos. Pos. 3 Pos. 1 ± 30 ABB Pos. 1 Pos. 5 Terminal Marking and Positioning E0200D3 A1 A2 1L1 3L2 5L3 85 NC Uc A1 A2 85 1L1 3L2 5L3 NC 2T1 T2 6T3 86 E1301D 86 2T1 T2 6T3 E130D AE 9... AE AE9... AE ABB Control

8 AE 9, AE 12 and AE 16 Contactors Dimensions (in mm) E1305D E1306D AE 9, AE 12, AE 16 AE 9, AE 12, AE 16 + CA 5 Front-Mounted 1-Pole Auxiliary Contact Block E1307D E1308D E1309D E13D E1311D E1312D AE 9, AE 12, AE 16 AE 9, AE 12, AE 16 + CAL 5 Side-Mounted 2-Pole Auxiliary Contact Block + CA 5 Front-Mounted -Pole Auxiliary Contact Block E1313D 7 E131D 7 E1315D 3 E1316D AE 9, AE 12, AE 16 AE 9, AE 12, AE 16 + TP Pneumatic Timer + WB 75-A On-Position Latch Drilling Plan ø.5 (M) E01D Detailed dimension drawings on Autocad DWG / DXF formats available on request ABB Control 7

9 AE 9, AE 12 and AE 16 Contactors Dimensions (in mm) 7 ø.5 (M) 7 3 E1317D E1318D E01D1 AE 9, AE 12, AE 16 + VE 5-1 Electrical and Mechanical Interlock Unit ø.5 (M) E1319D E1320D E01D1 AE 9, AE 12, AE 16 + VM 5-1 Mechanical Interlock Unit 7 ø.5 (M) E01D E1321D * 6 E1322D AE 9, AE 12, AE 16 + TA 25 DU Thermal O/L Relay *For TA 25 DU 32 only Detailed dimension drawings on Autocad DWG / DXF formats available on request 8 ABB Control

10 AE 26 Contactors Dimensions (in mm) E1323D E132D AE 26 AE 26 + CA 5 Front-Mounted 1-Pole Auxiliary Contact Block 5 E1325D E1326D E1327D E1328D AE 26 AE 26 + CAL 5 Side-Mounted 2-Pole Auxiliary Contact Block + CA 5 Front-Mounted -Pole Auxiliary Contact Block 5 E1329D E1330D E1331D E1332D 5 E1333D E133D AE 26 AE 26 + TP Pneumatic Timer + WB 75-A On-Position Latch Drilling Plan 5 ø.2 (M) E0117D Detailed dimension drawings on Autocad DWG / DXF formats available on request ABB Control 9

11 AE 26 Contactors Dimensions (in mm) ø.2 (M) 123 E1335D E1336D ø.2 (M) AE 26 + VE 5-1 Electrical and Mechanical Interlock Unit E0126D 123 E1337D E1338D E0126D AE 26 + VM 5-1 Mechanical Interlock Unit ø.2 (M) E0117D E1339D 15. AE 26 + TA 25 DU Thermal O/L Relay *For TA 25 DU 32 only 9. 1* 6 E130D Detailed dimension drawings on Autocad DWG / DXF formats available on request ABB Control

12 AE 30 and AE 0 Contactors Dimensions (in mm) E131D E132D E135D E136D E133D 7 AE 30, AE 0 AE 30, AE 0 + CA 5 Front-Mounted 1-Pole Auxiliary Contact Block E13D E137D 7 AE 30, AE 0 AE 30, AE 0 + CAL 5 Side-Mounted 2-Pole Auxiliary Contact Block + CA 5 Front-Mounted -Pole Auxiliary Contact Block E138D E139D AE 30, AE 0 AE 30, AE 0 + TP Pneumatic Timer + WB 75-A On-Position Latch E1350D 5 E1351D E1352D Drilling Plan 5 ø.2 (M) E0117D Detailed dimension drawings on Autocad DWG / DXF formats available on request ABB Control 11

13 AE 30 and AE 0 Contactors Dimensions (in mm) ø.2 (M) 123 E1353D E135D E1355D E1356D ø.2 (M) , E0117D E1357D * 6 E1358D ø.2 (M) AE 30, AE 0 + VE 5-1 Electrical and Mechanical Interlock Unit E0126D ø.2 (M) E0126D AE 30, AE 0 + VM 5-1 Mechanical Interlock Unit AE 30, AE 0 + TA 25 DU Thermal O/L Relay *For TA 25 DU 32 only 158, E0117D E1359D E1360D AE 30, AE 0 + TA 2 DU Thermal O/L Relay Detailed dimension drawings on Autocad DWG / DXF formats available on request 12 ABB Control

14 NE... Contactor Relays Contents Contactor Relays Description... 1 Ordering Details Technical Data Terminal marking and positioning Dimensions ABB Control 13

15 NE... Contactor Relays D.C. Operated Application NE... contactor relays are used for switching auxiliary circuits and control circuits. Description Contactor relays with laminated magnet circuit and double-winding coil fed from a d.c. supply via a built-in N.C. lagging auxiliary contact. 1-stack version with 3 built-in auxiliary contacts. Self-cleaning auxiliary contacts. Alone or fitted with a -pole CA 5 auxiliary contact block, these devices offer mechanically linked contacts. Side by side mounting possible. Clear marking of the coil voltage. Location of surge suppressor. Holes for screw fixing (screws not supplied). Distances between holes according to EN Quick fixing on 35 x 7.5 mm mounting rail according to IEC 715 and EN A 1 A 2 2V D C R NC 31NC 85NC Electrical connection between the coil and the N.C. lagging auxiliary contact. N.C. lagging auxiliary contact path. Location of side-mounted accessories: mounting on right or left hand side. NE12E Location of function marker. Terminals delivered in open position with captive screws (screws of unused terminals should be tightened). Stops for attaching frontmounted accessories. Screwdriver guidance for all screws makes it possible to use motorized screwdrivers. All terminals provide protection against accidental direct contact with live parts according to VDE 06 - Part. 0 and offer IP 20 degree of protection according to IEC NC 32NC 86NC E1581D All terminal screws : Pozidriv (+, -) N 2 Terminal marking according to IEC and EN >> Ordering Details... page 15 >> Terminal Marking and Positioning... page 18 >> Technical Data... page 16 >> Dimensions... page 19 1 ABB Control

16 NE... Contactor Relays D.C. Operated Ordering Details Built-in auxiliary contacts Type Order code Weight State coil to be completed with in kg voltage: coil voltage code : Pack ing See table below See table below 1 piece 1 2 NE 12 E 1SBH 1 01 R NE 21 E 1SBH 1 01 R NE 30 E 1SBH 1 01 R SB8063S3 Block diagrams for NE... contactor relay coil supply NE Uc (d.c.) Uc (d.c.) A1 A2 A1 Varistor A2 B2 = Holding U B2 = Holding B1 = Pull-in E1197DG B1 = Pull-in E1595DG Coil supply U c < 1 V d.c. Coil supply via built-in varistor U c 1 V d.c. Coils For contactor relays: Type Order code Weight State coil to be completed with in kg voltage: coil voltage code : Pack ing See table below See table below 1 piece NE 12, NE 21, NE 30 ZAE 16 1SBN 15 1 R ZAE 16 SB7380S1 Accessories NE contactor relay accessories are the same as those of standard N contactor relays (See Main catalogue 1SBC R01 - Section ). If extra auxiliary contact blocks are required, use type CA5-.. ; CC5-.. single pole add-on auxiliary contact blocks. When contactor relays are mounted acc. to position 5 (see page 16) do not use more than 2 add-on front mounted N.C. auxiliary contact blocks. Type CAL5-11 (1 N.O. + 1 N.C.) side mounted auxiliary contact blocks provide extra N.C. auxiliary contacts, if required. Coil voltage codes : Voltage V d.c. Code R >> Technical Data... pages 16, 17 >> Dimensions... pages 19, 20 >> Terminal Marking and Positioning... page 18 ABB Control 15

17 NE... Contactor Relays D.C. Operated Technical Data Type NE 12, NE 21, NE 30 Number of poles 3 Insulation Characteristics Rated insulation voltage U i acc. to IEC and VDE 01 (Gr. C) V 6 acc. to UL/CSA V 600 Rated impulse withstand voltage U imp acc. to IEC kv 8 General Technical Data Standards Devices complying with international standards IEC / and European standards EN / Electromagnetic compatibility (EMC) according to amendment A11 to IEC 97-1 ; EN and amendment 2 to IEC See also Main Catalogue 1SBC R01 - Section 7 Certifications - approvals CSA - UL Air temperature near contactor for operation in free air : C 0 to + 55 ( U c ) / +55 to + 70 (U c ) for storage : C 60 to + 80 Climatic withstand according to IEC and UTE C 63-0, Specification II Mounting positions : Positions 1 to 5 - θ 55 C : U c - θ = C : U c Position 6 - θ 55 C : U c (see diagrams below) - θ > 55 C : not acceptable. Operating altitude m 3000 Shock withstand according to C1 1/2 sinusoidal shock,11 ms : no change in contact position IEC and ABB EN A A B1 B2 Shock direction : A, C1, C2 : 20 g Mounting position 1 B1 : 5 g E0202D1 (see below) C2 B2 : 15 g Fixing on mounting rail 35 mm according to IEC 715 and EN with screws (not supplied) 2 x M Connection terminals (delivered in open position, M 3.5 (+, -) pozidriv 2 screw with cable clamp screws of unused terminals must be tightened) Connecting capacity Rigid solid 1 x mm x mm Flexible without 1 x mm cable end 2 x mm With lugs max. width mm 8 hole Ø mm 3.7 Degree of protection acc. to IEC 97-1 EN , IEC 529, EN Pole terminals IP 20 Coil terminals IP 20 Mounting positions Electrical durability of contacts : utilization category AC - 15 according to IEC making current : x I e with cos ϕ = 0.7 and U e breaking current : I e with cos ϕ = 0. and U e 30 Pos. Pos. 2 ABB Pos. 1 Pos. 6 Pos. 5 Pos E0200D1 30 Pos. 1 ± 30 The curves opposite show the electrical durability of the contactor relays as well as the add-on auxiliary contact blocks in relation to the breaking current I c. These curves have been drawn for resistive and inductive loads up to 6 V, Hz. Million ops 20 CA5, CAL pole NE type Breaking current (A) E1583DG 16 ABB Control

18 NE... Contactor Relays D.C. Operated Technical Data Type NE 12, NE 21, NE 30 Number of poles 3 Pole Utilization Characteristics Rated operational voltage U e V 6 Conventional thermal current in free air I th according to IEC θ 0 C A 16 Rated operating current I e in AC-15 according to IEC V 50/60 Hz A V 50/60 Hz A V 50/60 Hz A V 50/60 Hz A 2 6 V 50/60 Hz A 2 in DC-13 according to IEC V d.c. A/W 6/1 8 V d.c. A/W 2.8/13 72 V d.c. A/W 1/ V d.c. A/W 0.55/ V d.c. A/W 0.3/75 Field of rated frequencies Hz Mechanical durability in operating cycles Max. switching frequency cycles/h 3600 Electrical durability in operating cycles See curves page 16 Max. switching frequency cycles/h 1200 Rated making capacity according to IEC x I e /AC-15 Rated breaking capacity according to IEC x I e /AC-15 gg (gl) protection fuse A Rated short-time withstand current 1.0 s 0 A at ambient temp. of 0 C, in free air, from cold state 0.1 s A Insulation resistance at 500 V d.c. after durability test: 5 MΩ Min. switching capacity with failure rate below V / 5 ma Non-overlapping time between N.O. and N.C. contacts ms 2 Power loss per pole at 6A W 0. Magnet System Characteristics Coil operating limits θ 0 C according to IEC : U c Drop-out voltage in % of U c to 30 % Coil consumption (average value) cold, pull-in W warm, holding W 2 Rated control voltage U c V d.c Max permissible short supply interruption without opening of contacts ms 2 Operating time (without surge suppressor) between coil energization and: closing of N.O. contact ms - 16 opening of N.C. contact ms 8-12 between coil de-energization and: opening of N.O. contact ms 5-1* closing of N.C. contact ms 11-17* * The use of surge suppressors increases the opening time on a scale of 1.1 to 1.5 for a varistor suppressor and on a scale of to 8 for a diode suppressor. Influence of length of conductors in control circuit on contactor opening and closing See Main Catalogue 1SBC R01 pages 2/52 and 2/53 ABB Control 17

19 { { { NE... Contactor Relays Terminal Marking and Positioning A1 A NC NC NC Uc A1 A NC 31 NC NC NC NC E158D 86 1 NC 22 NC 32 E1585D NE 12 E NE 12 E A1 A NC NC Uc NC NC A1 A NC E1586D 86 1 NC 22 3 E1587D NE 21 E NE 21 E A1 A NC Uc NC A1 A E1588D E1589D NE 30 E NE 30 E 18 ABB Control

20 NE... Contactor Relays Dimensions (in mm) E1305D E1306D1 E1307D E1308D1 NE NE... + CA 5 Front-Mounted 1-Pole Auxiliary Contact Block E1309D E13D1 E1311D E1312D1 NE... NE... + CAL 5 Side-Mounted 2-Pole Auxiliary Contact Block + CA 5 Front-Mounted -Pole Auxiliary Contact Block E1313D 7 E131D1 7 E1315D 3 E1316D1 NE NE... + TP Pneumatic Timer + WB 75-A On-Position Latch Drilling Plan ø.5 (M) E01D Detailed dimension drawings on Autocad DWG / DXF formats available on request ABB Control 19

21 NE... Contactor Relays Dimensions (in mm) 7 ø.5 (M) E1317D E1318D E01D1 NE... + VE 5-1 Electrical and Mechanical Interlock Unit 7.5 ø.5 (M) E1319D E1320D E01D1 NE... + VM 5-1 Mechanical Interlock Unit Detailed dimension drawings on Autocad DWG / DXF formats available on request 20 ABB Control

22 As part of its on-going product improvement, ABB reserves the right to modify the characteristics of the products described in this document. The information given is not contractual. For further details please contact the ABB company marketing these products in your country. Publication No : Printed in France (W D) ABB Control s.a., rue Ampère Z.I. - B.P. 11 F-695 Chassieu cedex / France Telephone : +33 (0) Telefax : +33 (0)

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