TeSys D, K. Catalogue 2017 'S335' series contactors for electrodomestic applications. schneider-electric.com

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1 TeSys D, K Catalogue 2017 'S335' series contactors for electrodomestic applications schneider-electric.com

2 Presentation TeSys D, TeSys K TeSys D, TeSys K: S335 series Best-in-class contactors for electrodomestic applications Schneider Electric reliable control solutions for professionals 2

3 Presentation TeSys D, TeSys K Used in professional machines as electrical ovens, dishwashers, fridges, washing achines, driers, heating machines,high pressure cleaners, etc. TeSys D and TeSys K S335 series contactors are designed for machine power switching and controlling applications, while complying with the electrodomestic EN60335 standards. 3

4 Presentation TeSys D, TeSys K TeSys D, TeSys K: S335 series contactors, Schneider Electric introduces their best-in-class contactor ranges for easing electro-domestic machine certification. Made with dedicated plastic materials, TeSys D and TeSys K S335 series contactors are fully compliant with EN standard. They have been successfully submitted to: p Glow Wire Test at 850 C, p Ball Pressure Test at 125 C on all parts, p IRC test validation at 250 V, to resist to harshest electro-domestic environments. Naturally, the standard ranges advantages are fully preserved: p TeSys D longest electrical lifetime on the market, p TeSys K high compactness. 4

5 Contents TeSys D, TeSys K Presentation Page TeSys D S335 series 6 TeSys K S335 series 7 References TeSys D S335 series 8 TeSys K S335 series 10 Technical Data for Designers 11 TeSys D S335 series Characteristics 12 Dimensions and schemes 15 TeSys K S335 series Characteristics 16 Dimensions and schemes 20 5

6 Presentation - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications PB eps NEW TeSys D - S335 series Made of dedicated material, fully EN compliant, with unchanged commercial reference. Applications: p AC-3, up to 38 Amps p AC-1, up to 40 Amps p control circuits, up to 10 Amps. Reliable and long-lasting, TeSys D is the ultimate choice for demanding or wide power range applications Range of 20 contactors for motors (AC-3), resistive loads (AC-1), control circuits: 3P, 4P contactors: p AC-3 ratings / 3 poles: 9, 12, 18, 25, 32, 38 A p AC-1 ratings / 4 poles: 20, 25, 32, 40 A p 1 NO + 1 NC embedded auxiliary contact on all ratings Contactors for control circuits: p 5 NO or 3 NO + 2 NC p 10 A Common features: p connection by screw clamps terminal p 24 or 230 V AC coils See TeSys D S335 contactor selection tables for available combinations of features. 6

7 Presentation - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications LP4K PB eps NEW TeSys K - S335 series New range of EN compliant mini contactors: - width: 45 mm - height: 58 mm - depth: 57 mm - weight: kg. Applications: p AC-3, up to 16 Amps p AC-1, up to 20 Amps p control circuits, up to 10 Amps. Simple, robust, and compact, TeSys K is optimized for common applications Range of 26 contactors for motors (AC-3), resistive loads (AC-1), control circuits: 3P, 4P contactors: p AC-3 ratings / 3 poles: 6, 9, 12, 16 A p AC-1 rating / 4 poles: 20 A p 1 NO or 1 NC embedded auxiliary contact Contactors for control circuits: p 4 NO or 2 NO + 2 NC or 3 NO + 1 NC p 10 A Common features: p connection by screw clamps terminal p 24 or 230 V AC coils See TeSys K S335 contactor selection tables for available combinations of features. 7

References - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications 3-pole contactors for Motor control Standard power ratings of 3-phase motors 50-60 Hz in category AC-3 (q y 60

(see chart below) coil with surge suppressor (1) Weight PB108300.eps kw kw kw kw kw kw kw A kg 2.2 4 4 4 5.5 5.5 9 1 1 LC1D09ppS335 0.320 3 5.5 5.5 5.5 7.5 7.5 12 1 1 LC1D12ppS335 0.325 4 7.

8 References - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications 3-pole contactors for Motor control Standard power ratings of 3-phase motors Hz in category AC-3 (q y 60 C) 220 V 230 V 380 V 415 V 415 V 440 V 500 V 660 V 690 V 1000 V Rated Instantaneous operational auxiliary current contacts in AC V up to Commercial reference Replace dots by coil voltage code (see chart below) coil with surge suppressor (1) Weight PB eps kw kw kw kw kw kw kw A kg LC1D09ppS LC1D12ppS LC1D18ppS LC1D25ppS LC1D32ppS LC1D38ppS LC1D09 4-pole contactors Non inductive loads maximum current (q y 60 C) utilisation category AC-1 Number of poles Instantaneous auxiliary contacts Commercial reference Replace dots by coil voltage code (see chart below) coil with surge suppressor (1) Weight PB eps A kg Contactors for Resistive load control LC1DT20ppS LC1DT25ppS LC1DT32ppS LC1DT40ppS (1) A suppressor diode (Transil TM) in parallel with the coil prevents upstream sensitive components from damage by transient high voltage during the coil switching. LC1DT20 Coil voltage codes AC Volts U Uc at 50 Hz U Uc at 60 Hz B P Characteristics: pages 12 to 14 8 Dimensions, schemes: page 15

References - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications PB114194.

9 References - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications PB eps Contactors for control circuit Rated max operating current (Ie) Composition Commercial reference Replace dots by coil voltage code (see chart below) coil with surge suppressor A 5-pole contactors for control circuits CAD32ppS335 5 CAD50ppS335 CAD32 Coil voltage codes AC Volts U Uc at 50 Hz U Uc at 60 Hz B P Characteristics: pages 12 to 14 Dimensions, schemes: page 15 9

10 References - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications PB eps 3-pole contactors for Motor control - connection by lugs Standard power ratings of 3-phase motors Hz in category AC V 230 V 380 V 415 V 440/500 V 660/690 V Rated operational current in AC V up to Instantaneous auxiliary contacts Commercial reference Replace dots by coil voltage code (see chart below) Weight LC1K12 kw kw kw A kg LC1K0610ppS LC1K0601ppS LC1K0910ppS LC1K0901ppS (y 440) 12 1 LC1K1210ppS (u 480) 1 LC1K1201ppS (y 440) 16 1 LC1K1610ppS (440) 1 LC1K1601ppS PB eps 4-pole contactors - connection by lugs Non inductive loads Category AC-1 Maximum current at (q y 50 C) Number of poles Instantaneous auxiliary contacts Commercial reference Replace dots by coil voltage code (see chart below) LC1KT A 20 4 LC1KT20ppS LC1K098ppS PB eps 4-pole contactors for Control circuit - connection by lugs Control circuit consumption Auxiliary contacts Commercial reference Replace dots by coil voltage code (see chart below) CAK Ith = 10 A 4 CAK40ppS CAK31ppS CAK22ppS Coil voltage codes AC Volts U Uc B P Characteristics: pages 16 to Dimensions, schemes: page 20

11 TeSys D, K Technical Data for Designers Contents TeSys D S335 series: Characteristics to 14 Dimensions and schemes...15 TeSys K S335 series: Characteristics...16 to 19 Dimensions and schemes

12 Characteristics - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications Environment Contactor type LC1 Rated insulation voltage (Ui) Conforming to IEC , overvoltage category III, degree of pollution: 3 Rated impulse withstand voltage (Uimp) Conforming to IEC kv 6 D09 D18 DT20 and DT25 V 690 D25 D38 DT32 and DT40 Conforming to standards IEC/EN , IEC/EN , EN Product certifications IEC, CCC, EAC, UA, TR Degree of protection (front face) Conforming to IEC Power circuit connections Protection against direct finger contact IP20 Coil connection Protection against direct finger contact IP20 Protective treatment Conforming to IEC "TH" Ambient air temperature around the device Storage C Operation C C (or C at UC only) Maximum operating altitude Without derating m 3000 Operating positions (1) Without derating in the following positions (other positions: please contact us). DF eps AC DF eps Flame resistance Conforming to UL 94 V0 Conforming to IEC C 850 Shock resistance (2) 1/2 sine wave = 11 ms Vibration resistance (2) Hz Contactor open 10 gn 8 gn Contactor closed 15 gn 15 gn Contactor open 2 gn Contactor closed 4 gn 4 gn (1) When mounting on a vertical rail, use a stop. (2) Without modifying the contact states, in the most unfavourable direction (coil energised at Ue). References: pages 8 and 9 12 Dimensions, schemes: page 15

13 Characteristics - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications Pole characteristics Contactor type Rated operational current (Ie) (Ue y 440 V) Rated operational voltage (Ue) Frequency limits Conventional thermal current (Ith) Rated making capacity (440 V) Rated breaking capacity (440 V) Permissible short time rating No current flowing for preceding 15 minutes with q y 40 C LC1D09 (3P) LC1DT20 (4P) LC1D12 (3P) LC1DT25 (4P) LC1D18 (3P) LC1DT32 (4P) LC1D25 (3P) LC1DT40 (4P) LC1D32 (3P) In AC-3, q y 60 C A In AC-1, q y 60 C A Up to V Of the operational current LC1D38 (3P) Hz q y 60 C A Conforming to IEC Conforming to IEC A A For 1 s A For 10 s A For 1 min A For 10 min A Fuse protection Without type 1 A against short-circuits thermal (U y 690 V) overload relay, gg fuse type 2 A Average impedance At Ith and 50 Hz mw per pole Power dissipation AC-3 W per pole for the above operational currents AC-1 W Control circuit characteristics, a.c. supply Rated control circuit voltage 50/60 Hz V (Uc) Control voltage limits 50 or 60 Hz Operation coils Drop-out 50/60 Hz Operation Uc on 50 Hz and Uc on 60 Hz at 60 C coils Drop-out Uc at 60 C Average consumption at 20 C and at Uc Heat dissipation a 50 Hz Inrush 50 Hz coil VA Cos j /60 Hz coil VA 70 Sealed 50 Hz coil VA Cos j /60 Hz coil VA 7 a 60 Hz Inrush 60 Hz coil VA Cos j /60 Hz coil VA 70 Sealed 60 Hz coil VA Cos j /60 Hz coil VA /60 Hz W 2 3 Operating time Closing "C" ms Opening "O" ms 4 19 Mechanical durability 50 or 60 Hz coil in millions of operating 50/60 Hz coil on cycles 50 Hz 15 Maximum operating rate at ambient temperature y 60 C In operating cycles per hour 3600 References: pages 8 and 9 Dimensions, schemes: page 15 13

14 Characteristics - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications Power circuit connections Screw clamp terminal connections Contactor type LC1 D09 D18 and D12 DT20 (3P) and DT25 D25 (3P) D32 D38 D18 and D25 (4P) DT32 and DT40 Tightening Screw clamp terminals Connector 2 inputs Flexible cable 1 conductor mm without cable end 2 conductors mm Flexible cable 1 conductor mm with cable end 2 conductors mm Solid cable 1 conductor mm without cable end 2 conductors mm Screwdriver Philips N 2 N 2 N 2 N 2 Flat screwdriver Ø Ø6 Ø6 Ø6 Ø6 Hexagonal key Tightening torque N.m Control circuit connections Connection by cable (tightening via screw clamps) Flexible cable 1 conductor mm without cable end 2 conductors mm Flexible cable 1 conductor mm with cable end 2 conductors mm Solid cable 1 conductor mm without cable end 2 conductors mm Screwdriver Philips N 2 N 2 N 2 N 2 N 2 Flat screwdriver Ø Ø6 Ø6 Ø6 Ø6 Ø6 Tightening torque N.m Characteristics of auxiliary contacts incorporated in the contactor Mechanically linked Conforming to IEC Each TeSys D NO/NC embedded auxilliary contacts are certified mechanicaly linked. contacts Mirror contact Conforming to IEC All TeSys D NC auxilliary contacts are miror certified and can be connected to a safety module. Rated operational voltage Up to V 690 (Ue) Rated insulation voltage (Ui) Conforming to IEC V 690 Conventional thermal current (Ith) For ambient temperature y 60 C A 10 References: pages 8 and 9 14 Dimensions, schemes: page 15

15 Dimensions, schemes - TeSys D TeSys D S335 series - Contactors for Electrodomestic applications LC1D09 D18 (3-pole) LC1D25 D38 (3-pole) db eps db eps LC1DT20, DT25 (4-pole) LC1DT32, DT40 (4-pole) db eps db eps Contactors 3-pole contactors LC1D09 to D38 4-pole contactors LC1DT20 to DT eps A2 A1 2/T1 1/L1 4/T2 3/L2 6/T3 5/L /NO 22 21/NC eps References: pages 8 and 9 Characteristics: page 12 to 14 15

16 90 Characteristics - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications Environment characteristics Conforming to standards IEC 60947, NF C , VDE 0660, BS 5424 Product certifications LCp and LPp K06 to K12 UL, CSA Operating positions Vertical axis Horizontal axis DF eps 90 DF eps 180 DF eps Without derating Without derating Contactor pull-in voltage: 0.85 Uc Connection Min. Max. Max. to IEC Screw clamp Solid conductor mm 2 1 x x 4 1 x x 2.5 terminals Flexible conductor mm 2 1 x x 4 2 x 2.5 without cable end Flexible conductor with cable end mm 2 1 x x x x x 2.5 Tightening torque Terminal referencing Solder pins for printed circuit board Rated insulation voltage (Ui) of screw-clamp terminals only Philips head n 2 and Ø6 Conforming to standards EN and EN Conforming to IEC V 690 Conforming to VDE 0110 gr C V 750 Conforming to BS 5424, V 690 NF C Conforming to CSA 22-2 n 14, UL 508 V 600 Rated impulse withstand voltage (Uimp) kv 8 With locating device between power and control circuits pins lenght 5 mm Recommended minimum width and thickness layer for power printed circuit board track : 4 mm x 35 microns N.m 0.8 Up to 5 contacts, depending on model Protective treatment Conforming to IEC "TC" (Klimafest, Climateproof) (DIN 50016) Degree of protection Conforming to VDE 0106 Protection against direct finger contact Ambient air temperature around the device Storage C Operation C Maximum operating altitude Without derating m 2000 Vibration resistance Hz Contactor open Contactor closed 2 gn 4 gn Flame resistance Conforming to UL 94 Self-extinguishing materials V1 Conforming to NF F Conforming to requirement 2 and Shock resistance (1/2 sine wave, 11 ms) Contactor open On X axis: 6 gn On Y and Z axes: 10 gn Contactor closed On X axis: 10 gn On Y and Z axes: 15 gn Safe separation of circuits Conforming to VDE 0106 and IEC SELV (Safety Extra Low Voltage), up to 400 V References: page Dimensions, schemes: page 20

17 Characteristics - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications Pole characteristics Type LCp K06 K09 K12 K16 Conventional thermal current (Ith) For ambient temperature y 50 C A 20 Rated operational frequency Hz 50/60 Frequency limits of the operational current Hz Up to 400 Rated operational voltage (Ue) V 690 Rated making capacity I rms conforming to NF C and IEC A Rated breaking capacity I rms conforming to NF C and IEC /230 V A /400 V A V A V A V A /690 V A Permissible short time rating In free air for a time t from cold state (q y 50 C) 1 s A s A s A s A min A min A u 15 min A Short-circuit protection gg fuse U y 440 V A 25 (am fuse, see page 22009/2) Average impedance per pole At Ith and 50 Hz mw 3 Use in category AC-1 resistive circuits, heating, lighting (Ue y 440 V) Maximum rated operational current for a temperature y 50 C Maximum rated operational current for a temperature y 70 C Rated operational current limits in relation to the on-load factor and operating frequency A 20 A 16 for Ue only On-load factor 90 % 60 % 30 % A 300 operating cycles/hour A 120 operating cycles/hour A 30 operating cycles/hour Increase in rated operational current by paralleling of poles Apply the following coefficients to the above currents; these coefficients take into account an often unbalanced distribution of current between the poles 2 poles in parallel: K = poles in parallel: K = poles in parallel: K = 2.80 Use in category AC-3 squirrel cage motors Operational power according to the voltage. Voltage 50 or 60 Hz 115 V single-ph. kw V single-ph. kw /230 V 3-ph. kw /415 V 3-ph. kw /480 V 3-ph. kw /4 (480) 5.5/4 (480) 500/600 V 3-ph. kw /690 V 3-ph. kw Maximum operating rate (in operating cycles/hour in relation to % of rated power) Op. cycles/h Power 100 % 75 % 50 % References: page 10 Dimensions, schemes: page 20 17

18 Characteristics - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications Control circuit characteristics Rated control circuit voltage (Uc) V AC 24 or 230 Control voltage limits (y 50 C) single voltage coil Average consumption at 20 C and at Uc Operation Uc (1) Drop-out u 0.20 Uc Inrush VA 30 Sealed VA 4.5 Heat dissipation W 1.3 Operating time at 20 C and at Uc Between coil energisation and: Between coil de-energisation and: opening of the N/C contacts ms 5 15 closing of the N/O contacts ms opening of the N/O contacts ms closing of the N/C contacts ms Maximum immunity to microbreaks ms 2 Maximum operating rate In operating cycles per hour 3600 Mechanical durability at Uc In millions of operating cycles 50/60 Hz coil 10 (1) LC1K12, LC1K16... : Uc. References: page Dimensions, schemes: page 20

19 Characteristics - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications Auxiliary contacts characteristics of contactors Number of auxiliary contacts On LCp K 1 Rated operational voltage (Ue) Up to V 690 Rated insulation voltage (Ui) Conforming to BS 5424 V 690 Conventional thermal current (Ith) Frequency of the operational current Minimum switching capacity Conforming to IEC V 690 Conforming to VDE 0110 group C V 750 Conforming to CSA C 22-2 n 14 V 600 For ambient temperature y 50 C A 10 Hz Up to 400 U min (DIN ) V 17 I min ma 5 A 10 Short-circuit protection Conforming to IEC and VDE 0660, gg fuse Rated making capacity Conforming to I rms A 110 IEC Short-time rating Permissible for 1 s A ms A ms A 110 Insulation resistance MW > 10 Non-overlap distance mm 0.5 DF eps Power broken in VA Operational power of contacts conforming to IEC a.c. supply, category AC Electrical durability (valid for up to 3600 operating cycles/hour) on an inductive 8000 load such as the coil of an electromagnet: making current (cos j 0.7) = 10 times 6000 the power broken (cos j 0.4) b 2c Power broken in W 1 4 2a V Operating cycles 110/ 220/ 380/ 600/ V million operating cycles VA million operating cycles VA million operating cycles VA Occasional making capacity VA d.c. supply, category DC-13 Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load such as the coil of an electromagnet, without economy resistor, the time constant increasing with the load. Operating cycles V million operating cycles W million operating cycles W million operating cycles W Occasional making capacity W DF eps a 2b 2c V 1. Breaking limit of contacts valid for: b maximum of 50 operating cycles at 10 s intervals (power broken = making current x cos j 0.7). 2. Electrical durability of contacts for: b 1 million operating cycles (2a) b 3 million operating cycles (2b) b 10 million operating cycles (2c). 3. Breaking limit of contacts valid for: b maximum of 20 operating cycles at 10 s intervals with current passing for 0.5 s per operating cycle. 4. Thermal limit. References: page 10 Dimensions, schemes: page 20 19

20 Dimensions, schemes - TeSys K TeSys K S335 series - Contactors for Electrodomestic applications Contactors LC1K, LC1KT, CAK On panel 4xØ4 On mounting rail AM1 DP200 or AM1 DE200 (7 35 mm) DB eps = 50 = = 35 = 45 DF eps pole contactors 3 P + N/O 3 P + N/C eps A2 A1 T1/2 1/L1 T2/4 3/L2 T3/6 5/L3 T4/8 7/L4 A eps A1 T1/2 1/L1 T2/4 3/L2 T3/6 5/L /NC 4-pole contactors 4 P 2 P N/O + 2 P N/C A2 T1/2 T2/4 T3/6 T4/8 A2 2 R2 R eps A1 1/L1 3/L2 5/L3 7/L eps A1 1 R1 R3 3 CAK - 4 poles contactors for control circuits 4 N/O 3 N/O + 1 N/C 2 N/O + 2 N/C A A A DF eps A1 13/NO 23/NO 33/NO 43/NO DF eps A1 13/NO 21/NC 33/NO 43/NO DF eps A1 13/NO 21/NC 31/NC 43/NO References: page Characteristics: pages 16 to 19

21 Notes 21

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efficiency. This ecolabel guarantees compliance with up-to-date environmental regulations, but it does more than this.

23 Green Premium TM Endorsing eco-friendly products in the industry Schneider Electric s Green Premium ecolabel is committed to offering transparency, by disclosing extensive and reliable information related to the environmental impact of its products: Green Premium is the only label that allows you to effectively develop and promote an environmental policy whilst preserving your business efficiency. This ecolabel guarantees compliance with up-to-date environmental regulations, but it does more than this. RoHS Schneider Electric products are subject to RoHS requirements at a worldwide level, even for the many products that are not required to comply with the terms of the regulation. Compliance certificates are available for products that fulfil the criteria of this European initiative, which aims to eliminate hazardous substances. REACh Schneider Electric applies the strict REACh regulation on its products at a worldwide level, and discloses extensive information concerning the presence of SVHC (Substances of Very High Concern) in all of these products. Over 75% of Schneider Electric manufactured products have been awarded the Green Premium ecolabel Discover what we mean by green. Check your products! PEP: Product Environmental Profile Schneider Electric publishes complete set of environmental data, including carbon footprint and energy consumption data for each of the lifecycle phases on all of its products, in compliance with the ISO PEP ecopassport program. PEP is especially useful for monitoring, controlling, saving energy, and/or reducing carbon emissions. EoLI: End of Life Instructions Available at the click of a button, these instructions provide: Recyclability rates for Schneider Electric products. Guidance to mitigate personnel hazards during the dismantling of products and before recycling operations. Parts identification for recycling or for selective treatment, to mitigate environmental hazards/ incompatibility with standard recycling processes.

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Characteristics TeSys contactors 0 TeSys k contactors and reversing contactors

90 Characteristics TeSys contactors 0 TeSys k contactors and reversing contactors Environment characteristics Conforming to standards IEC 60947, NF C 63-110, VDE 0660, BS 5424 Product certifications LCp