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1 SINCE 1989 Quality Products, Prompt Services, Trustful Relationships wwwkmindustrialcorpcom KM Industrial Corporation has established itself as a trusted supplier of Electrical, Machinery and Industry Goods over a period of last 24 years We supply to various industries including but not limited to Power generation plants, Cement Plants, Rolling mills, Railways, Rubber Factories, Textile Mills, Construction Equipment Manufacturers, Oil Refineries, Hospitals, Hotels and Corporate across the country along with a strong market presence in more than 10 countries including UAE, Saudi Arabia, India, Oman, US and Canada We, at KMIC, assure our clients of committed deliveries and excellent post sales service This way we believe we sell peace of mind and help our clients focus on their core business Most of our clients in various industrial areas in India and Middle East have been associated with us for more than 10 years now Our superior knowledge of products and focus on excellent relationships with clients remains our biggest strength and guiding force in our business We have deep experience of working with big corporates in Oil & Gas and Construction sector in Middle East We would be glad to have an association with you For details, Visit us at wwwkmindustrialcorpcom Leading Exporters of: Control Panel Accessories Switchgears Contactors Relays MCBs Circuit Breakers Sensors Automation Drives Power Supplies Control Transformers DC Drives Frequency Converters PLCs Electric Motors Timers Rotary Switches Fuses Semiconductor Fuses Luminaires LED Lighting Power capacitors Indicating Lights Push buttons Wires and Cables Cable Lugs Cable Glands Energy Meters Motor Starters Motor Terminal Plates Slip rings All types of Carbons Holders and Brushes Generator Spares Ball Bearings 3937/B Behind HDFC Bank, GB Road, Delhi (India) Contact: , atullakhotia@kmindustrialcorpcom
2 Issued January 2010 DATA SHEET CK TYPE CONTACTORS Based on GE Contactor CK Series Datasheet
3 150 to 825A (AC-3) 200 to 1250A (AC-1) Control circuit: Alternating current up to 690V Direct current up to 500V Degree of protection IP00 (IPxxB with accessories) CK07CK13: auxiliary and coil terminals originally protected against accidental contacts Protection for power contacts on request (see accessories) Terminals protected against accidental contacts according to VDE 0106 T100, VBG4 CK E_with electronic module suitable for DC and AC (50/60Hz) CK contactors always provided with one auxiliary contact block BCLL11 (1NO+1NC) Standards IEC/EN IEC/EN IEC/EN EN UL 508 NEMA ICS 1 BS 5424 & 775 Approvals CSA 222/14 CENELEC HD 419 NFC ASE 1025 UNE VDE 0660/102 Standard voltages To complete the catalogue number, replace the symbol by the code corresponding to the voltage and frequency of the control circuit Alternating current Three-pole contactors: Four-pole contactors: CK75CA3, CK08CA3, CK85BA3 CK07BA4, CK08BA4 C D F G H I J K M N R S T U V W X Y Z 50Hz Hz culus Alternating current Dual-frequency coil Three-pole contactors: CK75CA3, CK08CA3, CK85BA3 Four-pole contactors: CK07BA4, CK08BA /60Hz Lloyd s Register Bureau Veritas RINA Alternating current Three-pole contactors: Four-pole contactors: J N U Y Z 50/60Hz CK13BA3 CK13BA4 Control circuit with rectifier bridge J N U 50Hz Hz Direct current With electronic module (07 13 x Us) Three-pole contactors: CK75CE3, CK08CE3 WD WE WF WH WJ WN Voltage Order codes! pg 2 Aux contact blocks! pg 3 Accessories & Spares! pg 4 Technical data! pg 5 Dimensional drawings! pg 12 Alternating c / Direct c With electronic module ( x Us) Three-pole & four-pole contactors: D F J N U Y Voltage CK E C18 Based on GE Contactor CK Series Datasheet Page 1 of 13
4 Three pole contactors Maxoperatcurrent Noninductive <440V, Motors load 3 ~ 50/60Hz AC-1 AC-3 A A Admissible power AC-3 220V 380V 415V 440V 500V 230V 400V 440V kw kw kw kw kw HP HP HP HP HP Electrical endurance Cat AC-3 Operations x Control circuit: Alternating current Cat no (1) Pack Ref no see bottom CK75CA311 1 Control circuit: AC / DC Cat no (1) Pack Ref no see bottom CK75CE x CK08CA311 1 CK08CE x x ,1x CK85BA311 1 CK85BE311 1 CK09BE311 1 CK95BE x CK10CE x CK11CE x CK12BE x CK13BA311 1 Spare coil CK75CA3 CK08CA3 CK85BA3 CK13BA3 Control circuit with incorporated rectifier bridge CK13BA3 C C C C Coil Electronic module CK75CE3 CK08CE3 CK85BE3 CK95BE3 CK12BE3 CK10CE3 CK11CE3 CK75CE3 CK08CE3 CK85BE3 CK95BE3 CK12BE3 CK10CE3 CK11CE3 KB4E 1 KB5E 1 KB6E 1 KB7E 1 KM4E 1 KM5E 1 KM6E 1 KM7E 1 (1)To complete the catalogue number, replace the symbol by the code corresponding to the voltage and frequency of the control circuit (see pg1) For reference numbers, see index in chapter X C19 Based on GE Contactor CK Series Datasheet Page 2 of 13
5 Four pole contactors Maxoper current Noninductive loads AC-1 A Admissible power Electrical AC-3 AC-1 endurance 380V 220V 380V 415V 440V 500V 400V 230V 400V Cat AC-3 kw A kw kw kw kw kw Operations x x x x x10 6 Control circuit: Alternating current Cat no (1) Pack Ref no see bottom CK07BA411 1 CK08BA411 1 Control circuit: AC / DC Cat no (1) Pack Ref no see bottom CK07BE411 1 CK08BE411 1 CK09BE411 1 CK95BE411 1 CK10CE x10 6 CK11CE x10 6 CK12BE x10 6 CK13BA411 1 Spare coil CK07BA4 CK08BA4 CK13BA4 Control circuit with incorporated rectifier bridge CK13BA4 C C C C Coil Electronic module CK07BE4 CK08BE4 CK95BE4, CK12BE4 CK10CE4 CK11CE4 CK07BE4 CK08BE4 CK95BE4, CK12BE4 CK10CE4 CK11CE4 KB5E 1 KB6E 1 KB7E 1 KM5E 1 KM6E 1 KM7E 1 (1)To complete the catalogue number, replace the symbol by the code corresponding to the voltage and frequency of the control circuit (see pg1) Auxiliary instantaneous contact block Number of Contacts contacts Cat no Ref no Pack Side mounting BCLL BCLL combinations of more than 2 blocks BRLL BRLL BRLL For reference numbers, see index in chapter X C20 Based on GE Contactor CK Series Datasheet Page 3 of 13
6 Transient voltage suppressor Accessories For use Mounting Voltage Ue with: Cat no Ref no Pack Fixation to the coil terminals, that allows simultaneous use with the auxiliary contact blocks CK75 CK08 AC 24V - 48V BSLR3G CK75 CK08 AC 50V - 127V BSLR3K CK75 CK08 AC 130V - 240V BSLR3R CK75 CK08 AC 227V - 500V BSLV3U CK85 CK13 AC 24V KRC CK85 CK13 AC 260V KRC48/ CK85 CK13 AC 415V KRC380/ Mechanical interlock CK07B CK12 Horizontal BEKH CK07B CK95 Vertical BEKVS CK10C CK12B Vertical BEKVA CK13 Vertical BEKV Pole terminal protection CK75C CK08C 1 pole VDE0106 CM1CA5F CK85B CK12B 1 pole VDE0106 Contactors 3P C CK08B CK12B 1 pole VDE0106 Contactors 4P C CK75C CK08C 1 pole IPXXB PTPCK CK85B CK95B 1 pole IPXXB PTPCK CK10C CK12B 1 pole IPXXB PTPCK Contact kits Spares For use with: Type One set consists of two fixed contacts, one moving contact and accessory parts When contact replacement is needed, it is recommended to replace all the contacts at the same time Cat no Ref no Pack CK07B NA V1107BA CK75C NA V1175CA CK08C NA V1108CA CK08B NA Contactors 4P V1108B CK85B NA V1185BA CK09B NA V1109BA CK09B NA Contactors 4P V1109B CK95B NA V1195BA CK10C NA V1110CE CK11C NA V1111CE CK12B NA V1112BA CK13B NA V1113BA Based on GE Contactor CK Series Datasheet Page 4 of 13
7 Conformity to standards IEC/EN NF C BS 5424 & 775 IEC/EN ASE 1025 NEMA ICS 1 CENELEC HD 419 CSA 222/14 VDE 0660/102 UL 508 UNE EN Approvals culus NOM Lloyd s Register RINA FI Bureau Veritas Ambient conditions Storage temperature -55ºC to +80ºC Operation temperature -40ºC to +60ºC Altitude up to 3000m Nominal values from 3000 up to 4000m 90%Ie 80%Ue from 4000 up to 5000m 80%Ie 75%Ue Mounting positions With the same pick-up and drop-out voltage With the same rated power Climatic resistance (IEC 68-2) Continuous tests 40 / 125 / 56 Cold (72h) Temperature -40ºC Dry heat (96h) Temperature +125ºC Relative humidity < 50% Humid heat (56h) Temperature +40ºC Relative humidity 95% Cyclical test First half-cycle (12h)) Low temperature +25ºC Relative humidity 93% Second half-cycle (12h) Low temperature +55ºC Relative humidity 95% Number of consecutive cycles 6 Terminal capacity and tightening torque CK07B CK75C CK08B CK10C CK11C CK12B CK13B CK08C CK95B Solid (mm 2 ) Finely stranded w/end sleeve (mm 2 ) Finely stranded w/o end sleeve (mm 2 ) Stranded (mm 2 ) AWG wires (mm 2 ) Tightening torque (Nm) (Lb x in) Finely stranded w/end sleeve (mm 2 ) AWG wires with end sleeve (mm 2 ) Busbars Tightening torque (Nm) (Lb x in) x x x x 95 2 x x x x x x (25 x 5) 2 (25 x 5) 2 (35 x 10) x x (35 x 10) 2 (35 x 10) 2 (60 x 10) Based on GE Contactor CK Series Datasheet Page 5 of 13
8 Power circuit Three pole contactors CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B Rated thermal current Ith at θ 40ºC Rated operational current Ie AC-3 Rated operational voltage Ue Rated insulation voltage Ui Maximum continuous current AC-1 Frequency limits (Hz) Making capacity (RMS) (IEC 947) Breaking capacity (RMS) (IEC 947) Ue 400V Ue = 500V Ue = 690V Ue = 1000V Short-time current 1 sec 5 sec 10 sec 30 sec 1 min 3 min Short-time current(min) Protec against short-circuits with fuses Without TOR Coord type 1 gl/gg Coord type "2" gl/gg Without welding gl/gg Impedance per pole (mω) Power dissipation AC-1 (W) per pole AC-3 (W) Insulation resistance Between adjacent poles (MΩ) Between poles and earth (MΩ) Between input and output (MΩ) x > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 Four pole contactors CK07B CK08B CK09B CK95B CK10C CK11C CK12B CK13B Rated thermal current Ith at θ 40ºC Rated operational voltage Ue Rated insulation voltage Ui Maximum continuous current AC-1 Frequency limits (Hz) Making capacity (RMS) (IEC 947) Breaking capacity (RMS) (IEC 947) Ue 400V Ue = 500V Ue = 690V Ue = 1000V Short-time current 1 sec 5 sec 10 sec 30 sec 1 min 3 min Recovery time (min) Short-circuit protection with fuse Without TOR Coord type "1" gl/gg Coord type 2 gl/gg Without welding gl/gg Impedance per pole (mω) Power dissipation per pole AC-1 (W) Insulation resistance Between adjacent poles (MΩ) Between poles and earth (MΩ) Between input and output (MΩ) x > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 > 10 Based on GE Contactor CK Series Datasheet Page 6 of 13
9 Electrical endurance Mixed category AC4 / AC3 Electrical endurance for mixed category (AC-3/ AC-4) is calculated with the following formula: Category AC1 Number of operations Electrical endurance (AC-3/AC-4) = Electrical endurance (AC-3) % ops AC-4 Elecendur (AC-3) 1 + X Elecendur (AC-4) ( ) Ic=Ie for all voltages Category AC2 Number of operations Rated motor power (Ic = 25 Ie) Based on GE Contactor CK Series Datasheet Page 7 of 13
10 Electrical endurance (continued) Category AC3 Number of operations Rated motor power (Ic = Ie) Category AC4 Number of operations Rated motor power (Ic = 6 Ie) Based on GE Contactor CK Series Datasheet Page 8 of 13
11 Three pole contactors Control circuit Alternating current Rated insulation voltage Ui Standard voltages Us (50/60 Hz) Operating limits Switch-on Switch-off Consumption Monofrequency coils Magnetic circuit CKA (VA) closed CKE (VA) Magnetic circuit CKA (VA) opencke (VA) Power CKA (W) dissipation CKE (W) Consumption Bifrequency coils Magnetic circuit 50Hz (VA) closed (CKA) 60Hz (VA) Magnetic circuit 50Hz (VA) open (CKA) 60Hz (VA) Power 50Hz (W) dissipation (CKA) 60Hz (W) Power factor Magnetic circuit CKA (cos ϕ) closed CKE (cos ϕ) Magnetic circuit CKA (cos ϕ) open CKE (cos ϕ) Opening and closing times at Us Making time at excitation (NO) Breaking time at de-energisation (NO) Mechanical endurance 10 6 ops Maximum rate No load ops/h AC-1/AC-3 at rated power ops/h AC-2 at rated power ops/h AC-4 at rated power ops/h CK75CA CK08CA CK85BA CK09BE CK95BE CK10CE CK11CE CK12BE CK13BA CK85BE , , , , approx approx Direct current CK75CE CK08CE CK85BE CK09BE CK95BE CK10CE CK11CE CK12BE Rated insulation voltage Ui Standard voltages Us (50/60 Hz) Operating limits Switch-on Switch-off Consumption Magnetic circuit closed (W) Magnetic circuit open (W) Opening and closing times at Us Making time at excitation (NO contacts) Breaking time at de-energisation (NO contacts) Mechanical endurance 10 6 ops Maximum rate No load ops/h AC-3 at rated power ops/h AC-4 at rated power ops/h , , Based on GE Contactor CK Series Datasheet Page 9 of 13
12 Four pole contactors Control circuit Alternating current CK07BA CK08BA CK09BE CK95BE CK10CE CK11CE CK12BE CK13BA CK07BE CK08BE Rated insulation voltage Ui Standard voltages Us (50/60 Hz) Operating limits Switch-on Switch-off Consumption Monofrequency coils Magnetic circuit CKA (VA) closed CKE (VA) Magnetic circuit CKA (VA) opencke (VA) Power CKA (W) dissipation CKE (W) Consumption Bifrequency coils Magnetic circuit 50Hz (VA) closed (CKA) 60Hz (VA) Magnetic circuit 50Hz (VA) open (CKA) 60Hz (VA) Power 50Hz (W) dissipation (CKA) 60Hz (W) Power factor Magnetic circuit CKA (cos ϕ) closed CKE (cos ϕ) Magnetic circuit CKA (cos ϕ) open CKE (cos ϕ) Opening and closing times at Us Making time at excitation (NO) Breaking time at de-energisation (NO) Mechanical endurance 10 6 ops Maximum rate No load ops/h AC-1/AC-3 at rated power ops/h approx approx Direct current CK07BE CK08BE CK08BE CK95BE CK10CE CK11CE CK12BE Rated insulation voltage Ui Standard voltages Us Operating limits Switch-on Switch-off Consumption Magnetic circuit closed (W) Magnetic circuit open (W) Opening and closing times at Us Making time at excitation (NO contacts) Breaking time at de-energisation (NO contacts) Mechanical endurance 10 6 ops Maximum rate No load ops/h AC-3 at rated power ops/h Based on GE Contactor CK Series Datasheet Page 10 of 13
13 Contact sequence Three-pole contactors 3 NO CK75C CK08C CK85B CK09B CK95B CK10C CK11C CK12B CK13B CK07B Basic contactor BCLL 20 BRLL 20 Auxiliary contact blocks Lateral mounted BCLL 11 BRLL , , CK08B CK09B CK95B CK10C CK11C CK12B CK13B Numbering of the terminals Three pole contactors CK75C 3_ CK13B 3_ Four pole contactors CK07B 4_ CK13B 4_ Auxiliary contact blocks Lateral mounting Voltage suppressor block BCLL20 BCLL11 K/RC BRLL20 BRLL11 Mechanical interlock BEKV, BEKVA1, BEKVS1, BEKVH Based on GE Contactor CK Series Datasheet Page 11 of 13
14 Dimensional drawings Three pole contactors CK75C CK08C CK85B CK09B CK95B 3500 kg 3500 kg 6100 kg 6200 kg 6300 kg CK10C CK11C 1100 kg 1100 kg CK12B 1800 kg CK13B 3500 kg Based on GE Contactor CK Series Datasheet Page 12 of 13
15 Mechanical interlock Four pole contactors Mechanical interlock CK07B 4700 kg BEKH 0350 kg A CK75C3 - CK08C3 55 CK85B3 - CK95B3 55 CK10C3 - CK11C3 33 CK12B3 75 CK08B CK09B CK95B 1490 kg 1510 kg 1530 kg A BEKVA1 550 BEKVS kg 0800 kg CK10C CK11C 2230 kg 2280 kg CK12B 2330 kg BEKV 1200 kg CK13B 4400 kg Based on GE Contactor CK Series Datasheet Page 13 of 13
SINCE 989 Quality Products, Prompt Services, Trustful Relationships www.kmindustrialcorp.com KM Industrial Corporation has established itself as a trusted supplier of Electrical, Machinery and Industry
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