Quick selection table

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1 Quick selection table Contactors to 800A Frame size 100A 15A 150A -pole Contactors s AC/DC common coil See page 46 for more details CGC-100 CGC-15 CGC-150 See page 46 for more details Ratings / IEC kw A kw A kw A AC AC 00/40V /440V /550V V Ratings / UL508 hp A hp A hp A continuous current single phase 115V V three phase 00V V V V NEMA size 4 Additional auxiliary contacts See page 116 for more details AX-100, Side mount 4-pole Contactors s AC/DC common coil CGC-100/4 CGC-15/4 CGC-150/4 AC1(A) See page 58 for more details Overload Relays Bimetallic style CGT See page 64~75 for more details CGT- 15 Setting ranges (A) CGT- 150 Setting ranges (A) Class10A Class 0 Differential Non-differential (-heater) Non-differential (-heater) Differential CGT-15 CGTH-100/ CGTH-100 CGT-15/L CGT-150 CGTH-150/ CGTH-150 CGT-150/L 14

2 -pole Contactors 1A A Description - Covering four rating classes in single size. - -pole main contact - Finger proof design - DIN rail or screw mountable - Small physical size : 44 mm wide - Auxiliary contacts built-in as standard - Front/side mountable accessories available - Direct mountable overload relays available -pole Contactors with AC coil AC ratings / IEC Frame size 1A D=87 H=80 W=44 A 0 ~ 40V 80 ~ 440V 500 ~ 550V 690V.5kW 4kW 4kW 4kW 11A 7A 5A.5kW 5.5kW 1A 1A 1A 4.5kW 1A 5.5kW 11kW 15kW 15kW A A A AC1 Ith Auxiliary contact (standard) 5A CGC- 5A CGC-1A 40A CGC- 40A CGC-A AC1 Ith Auxiliary contact (standard) 5A CGC-9D 5A CGC-1D 40A CGC-18D 40A CGC-D Coil voltage, AC 50/60Hz 50Hz : 4, 4, 48, 100, 110, 0, 40, 80, 400, 415, 440, 500, 550V 60Hz : 4, 48, 110, 10, 08, 0, 40, 77, 80, 440, 480, 600V -pole Contactors with DC coil AC ratings (IEC ) Frame size 1A D=11 H=80 W=44 A 0 ~ 40V 80 ~ 440V 500 ~ 550V 690V.5kW 4kW 4kW 4kW 11A 7A 5A.5kW 5.5kW 1A 1A 1A 4.5kW 1A 5.5kW 11kW 15kW 15kW A A A Coil voltage, DC 1, 0, 4, 48, 60, 80, 100, 110, 15, 00, 0, 50V Mounting and Connection Mounting Connection 5mm DIN rail or holes for screw() fixing Main Auxiliary / Coil Certificate CE, ULCUL, Lloyd, CCC(China) 40 Ordering information Specify type and coil voltage Example : CGC-1A 10 Screw() clamp terminal Cable capacity : 1.5~5.5mm / 1.6~.6 Screw(M.5) clamp terminal

3 Options AX-1 Aux. contact unit pole for side mount page 116 AX- Aux. contact unit pole for front mount page 116 AX-4 Aux. contact unit pole for front mount page 116 CGT- Thermal (Bimetallic) style page 64 AR-85W Mechanical interlock unit page 118 CGE Solid state style page 76 AT Pneumatic timer page 11 AL-40 Mechanical latch unit page 119 For more information Technical specification page 1~1 Drawings page 140 Circuit diagrams page 140 Reversing contactors page 9 Latching contactors page 97 Starters page 81 Overload relays page 64 UL rating page 1 AS Surge absorber unit page 10 AD-9 Delayed opening device page 11 41

4 Technical informations DC application CGC-(D) CGC-1A(D) CGC-(D) CGC-A(D) CGC-A(D) CGC-40A(D) CGC-50A(D) CGC-65A(D) CGC-75A(D) CGC-85A(D) CGC-100 CGC-15 CGC-150 CGC-180 CGC-0 CGC-00 CGC-400 CGC-600 CGC-800 Poles in series Rated current (DC, DC4) DC motor load (L/R=15ms) 4V 48V 110V 0V Rated current (DC1) Resistant load (L/R=1ms) 4V 48V 110V 0V Rated current (DC1) Coil load (L/R=100ms) 4V 48V 110V 0V poles in series poles in series 1

5 Technical informations Selection guide for lighting circuit switching Incandescent Maximum quantity of lamps per contactor Consumption 100V 00V 100W 150W 00W 50W 00W 500W 1000W 1500W 100W 150W 00W 50W 00W 500W 1000W 1500W CGC-(D) CGC-1A(D) CGC-(D) CGC-A(D) CGC-A(D) CGC-40A(D) CGC-50A(D) CGC-65A(D) Fluorescent Maximum quantity of rapid-start fluorescents per contactor Consumption 100V 00V 40W 60W 80W 110W 0W 40W 60W 80W 110W 0W N Fluorescent (A) (1.) (1.1) (0.6) (0.55) CGC-(D) (9) (10) (18) (0) CGC-1A(D) (10) (11) (1) () CGC-(D) (15) (16) (0) () CGC-A(D) (15) (17) (1) (4) CGC-A(D) (1) () (4) (47) CGC-40A(D) (9) (1) (58) (6) CGC-50A(D) (41) (45) (8) (90) CGC-65A(D) (54) (59) (108) (118) Note) 1. In 1 lamps, ( ) is the number of the lamps with low power factor.. In lamps, ( ) is the number of the flickemess type lamps. Mercury lamp Maximum quantity of mercury lamps per contactor Low power factor type-high power factor type Consumption 40W 100W 00W 50W 00W 400W 700W 1000W 40W 100W 00W 50W 00W 400W 700W 1000W (A) CGC-(D) 8/0 4/7 /4 / 1/ 1/1 -/- -/- 0/- 11/16 5/9 5/7 4/6 /4 1/ 1/1 CGC-1A(D) 10/ 5/9 /5 /4 / 1/1 -/1 -/1 4/- 1/0 6/10 6/8 5/7 /5 / 1/ CGC-(D) 14/ 6/1 /6 /6 /4 / 1/ -/1 /- 18/7 9/15 8/1 7/10 5/7 / / CGC-A(D) 15/4 7/1 4/7 /6 /5 / 1/ -/1 5/- 19/9 10/15 9/1 7/10 5/8 /4 / CGCA(D) 0/47 10/18 5/10 5/8 4/7 /5 1/ 1/ 49/- 6/40 1/1 1/17 10/14 7/11 4/6 /4 CGC-40A(D) 8/6 1/5 7/1 6/11 5/9 4/7 /4 1/ 66/- 5/5 18/9 16/ 14/19 10/15 5/8 4/6 CGC-50A(D) 40/90 19/5 10/19 9/16 8/1 6/10 /5 /4 94/- 50/76 6/41 / 0/7 15/1 8/1 6/8 CGC-65A(D) 5/118 5/46 14/5 1/1 10/17 8/1 4/7 /5 1/- 65/100 4/54 0/4 6/6 19/8 11/15 7/11 14

6 Technical informations Short circuit coordination Contactors with protection fuses AC1(A) Short-circuit test 690V Fuse AC available fault current Ue / r le(a) 100,000A CGC- 0 5 gl/gg 5A 690V/1kA CGC-1A 0 9 gl/gg A 690V/1kA CGC- 5 9 gl/gg 5A 690V/kA CGC-A 18 gl/gg 50A 690V/kA CGC-A 50 0 gl/gg 6A 690V/kA CGC-40A 60 gl/gg 80A 690V/kA CGC-50A 80 8 gl/gg 100A 690V/kA CGC-65A gl/gg 100A 690V/kA CGC-75A gl/gg 100A 690V/kA CGC-85A gl/gg 00A 690V/kA CGC gl/gg 150A 690V/5kA CGC gl/gg 160A 690V/5kA CGC gl/gg 00A 690V/5kA CGC gl/gg 5A 690V/5kA CGC gl/gg 50A 690V/10kA CGC gl/gg 55A 690V/10kA CGC gl/gg 400A 690V/10kA CGC gl/gg 60A 690V/18kA CGC gl/gg 800A 690V/18kA Note) Tables are based on a combination of tests on a previous range and technical comparison. 16

7 Technical informations Electrical lifetime : CGC- to 85A phase / AC 0~40V phase / AC 80~440V 18

8 Technical informations Ratings of Auxiliary contacts Rated current(a) AC1 AC1 DC 1 AC 1 DC 1 ( Ith) 110V 10V 440V 550V 4V 48V 110V 0V 110V 0V 440V 550V 4V 48V 110V 0V A CGC-(D)~A(D) CGC-A(D)~85A(D) CGC-100~ Coil characteristics Operating limits When the operating coil is in the energized state an operating tolerance of between 85~110% of the coil s rated voltage is permitted, at temperatures up to 40 at standard operating frequency. Operation out with the above may cause deterioration to electrical insulation and mechanical operation. Selections of coil In CGC-~85A contactors, 50Hz coil and 60Hz coil are separated. But in CGC-100~800 contactors, the coils are AC/DC common use. (under DC 0V) Characteristics of AC coil AC 0V Coil consumption (VA) Thermal Operational voltage(v) dissipation Inrush Holding (W) Operational time (ms) Coil current Pick-up Drop-out (ma) Closing Opening CGC-(/4)~A(/4) ~156(14~157)* 105~15(11~1)* 41(6) 10~17 6~9 CGC-A(/4), 40A(/4) ~165(151~166)* 110~10(117~17)* 41(6) 11~19 6~10 CGC-50A(/4)~85A(/4) ~160(146~161)* 100~10(107~17)* 77(68) 16~5 8~15 CGC-100, ~4 6~67 CGC ~41 47~5 CGC-180, CGC-100(/4)~0(/4) CGC-00(/4), 400(/4) ~50 48~5 CGC-600(/4), 800(/4) ~69 55 Note) 1. Average values.. ( )* values for 50Hz. AC 110V Coil consumption (VA) Thermal Operational voltage(v) dissipation Inrush Holding (W) Operational time (ms) Coil current Pick-up Drop-out (ma) Closing Opening CGC-(/4)~A(/4) ~85(74~84)* 55~65(54~64)* 7(7)* 11~18 6~9 CGC-A(/4), 40A(/4) ~85(74~84)* 55~65(54~64)* 7(7)* 1~0 6~9 CGC-50A(/4)~85A(/4) ~78(67~77)* 40~50(9~49)* 154(154)* 16~5 9~16 CGC-100, ~50 49~5 CGC ~60 44~48 CGC-180, CGC-100(/4)~0(/4) CGC-00(/4), 400(/4) ~68 4~47 CGC-600(/4), 800(/4) ~70 45~49 Note) 1. Average values.. ( )* values for 50Hz. Characteristics of DC coil DC 110V Coil consumption (VA) Thermal Operational voltage(v) Coil current Operational time (ms) Inrush Holding contact (W) Pick-up Drop-out (ma) Closing Opening CGC-9D(/4)~D(/4) ~75 15~5 8 45~55 8~15 CGC-D(/4), 40D(/4) ~75 15~5 8 45~55 8~15 CGC-50D(/4)~85D(/4) ~80 15~5 46 0~0 1~0 10

9 Performance of Contactors CGC- CGC-1A CGC- CGC-A CGC-A CGC-40A CGC-50A CGC-65A CGC-75A CGC-85A CGC-100 CGC-15 CGC-150 CGC-180 CGC-0 CGC-00 CGC-400 CGC-600 CGC-800 Rated Rated Short circuit Breaking Cycles per hour Endurance ( 10,000 operations) Performance voltage (V) current (A) max. current capacity at AC Mechanical Electrical Indicate AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC AC Test duty of the electrical endurance (AC) Test duty of the electrical endurance (AC4) 11

10 Technical informations Cabling and tightening torque -pole Contactors Cable section Screw size Torque(Nm) AWG ISOmm Contactor Coil Principal Aux. /MCM MIN MAX terminal terminal main CGC- CGC-1A CGC- CGC-A CGC-A CGC-40A CGC-50A CGC-65A CGC-75A CGC-85A CGC-100 CGC-15 CGC-150 CGC-180 CGC-0 CGC-00 CGC-400 CGC-600 CGC AWG 1,5 4 M.5,, 10 AWG 1,5 4 M.5,, 10 AWG 1,5 6 M.5 4, 8 AWG,5 10 M.5 4, 6 AWG 4 16 M5 M.5 4, 6 AWG 4 16 M5 M.5 4, 4 AWG 6 5 M6 M.5 5, AWG 10 5 M.5 5, AWG 10 5 M.5 5, 0 AWG M.5 5, 00 AWG , 00 AWG , 0000 AWG , 50 MCM M10 15, 00 MCM M10 15, 500 MCM M1, N M1, N M16 57, N M16 57, 4-pole Contactors Cable section Screw size Torque(Nm) Contactor Coil Principal AWG/MCM ISOmm Aux. terminal terminal main CGC-/4 10 AWG 4 M.5 M.5,, CGC-1A/4 10 AWG 4 M.5 M.5,, CGC-/4 8 AWG 6 M.5 4, CGC-A/4 8 AWG 10 M.5 4, CGC-A/4 6 AWG 16 M5 M.5 4, CGC-40A/4 6 AWG 16 M5 M.5 4, CGC-50A/4 4 AWG 5 M6 M.5 5, CGC-65A/4 AWG 5 M.5 5, CGC-75A/4 AWG 5 M.5 5, CGC-85A/4 0 AWG 50 M.5 5, CGC-100/4 00 AWG 70 9, CGC-15/4 00 AWG 70 9, CGC-150/ AWG 95 9, CGC-180/4 50 MCM 10 M10 15, CGC-0/4 00 MCM 150 M10 15, CGC-00/4 500 MCM 40 M1, CGC-400/4 N M1, CGC-600/4 N M16 57, CGC-800/4 N M16 57, Thermal overload relays CGT(H)- CGT(H)-40 CGT(H)-85 CGT(H)-15 CGT(H)-150 CGT(H)-0 CGT(H)-400 CGT(H)-800 Setting range Cable selection Torque Tornillo AWG screw ISOmm (Nm) /MCM size 0.1~0.16 WG 1,5, 0.16~0.5 WG 1,5, 0.5~0.4 WG 1,5, 0.4~0.6 WG 1,5, 0.6~1 WG 1,5, 1~1.6 WG 1,5, 1.6~.5 WG 1,5,.5~4 WG 1,5, 4~6 WG 1,5, 5~8 16AWG 1,5, 6~9 16AWG 1,5, 7~10 16AWG 1,5, 9~1 14AWG 1,5-,5, 1~18 1AWG,5, 16~ 10AWG,5-4,0, 4~6 WG 1,5 4 M5 5~8 16AWG 1,5 4 M5 6~9 16AWG 1,5 4 M5 7~10 16AWG 1,5 4 M5 9~1 14AWG 1,5-,5 4 M5 1~18 1AWG,5 4 M5 16~ 10AWG,5-4,0 4 M5 18~6 10AWG,5-6,0 4 M5 4~6 10AWG 4, M5 8~40 10AWG 6, M5 7~10 16AWG 1,5 5,1 M6 9~1 14AWG 1,5-,5 5,1 M6 1~18 1AWG,5 5,1 M6 16~ 10AWG,5-4,0 5,1 M6 18~6 10AWG,5-6,6 5,1 M6 4~6 10AWG 4,0-10 5,1 M6 8~40 10AWG 6,0-10 5,1 M6 4~50 6AWG ,1 M6 45~65 4AWG ,1 54~75 4AWG ,1 6~85 AWG ,1 4~50 6AWG ~57 6AWG ~65 4AWG ~80 4AWG ~100 AWG ~15 1AWG ~50 6AWG ~57 6AWG ~65 4AWG ~80 4AWG ~100 AWG ~15 1AWG ~150 00AWG ~100 AWG M10 85~15 1AWG M10 100~160 00AWG M10 10~ AWG M10 160~40 50AWG M10 85~15 1AWG 5-50 M1 100~160 00AWG 5-70 M1 10~ AWG M1 160~40 50AWG M1 00~00 400AWG M1 60~ AWG M1 00~00 400AWG M16 60~ AWG M16 400~600 N M16 50~800 N M16 1

11 Terminal dimensions Dimensions of terminal Dimensions of terminal Main circuit Tornillo A B C Auxiliary circuit Tornillo A B C screw (mm) screw (mm) Main circuit Tornillo A B C Auxiliary circuit Tornillo A B C screw (mm) screw (mm) CGT(H) M CGT(H)-40 M M M M M CGT(H)-0 M M CGT(H)-400 M M CGT(H)-800 M M CGC-(/4) M.5 CGC-1A(/4) M.5 CGC-(/4) M.5 CGC-A(/4) M.5 CGC-A(/4) M M.5 CGC-40A(/4) M M.5 CGC-50A(/4) M M.5 CGC-65A(/4) M.5 CGC-75A(/4) M.5 CGC-85A(/4) M.5 CGC-100(/4) CGT(H)-15 CGC-15(/4) CGC-150(/4) CGT(H)-150 CGC-180(/4) M CGC-0(/4) M CGC-00(/4) M CGC-400(/4) M CGC-600(/4) M CGC-800(/4) M CGT(H)-85 Installation and environment Installation DIN rail(cgc-~85a) 1) Operating position 5mm DIN rail Installation Normal installation Un-install Environment 1) Ambient temperature -5~40 ) Storage temperature -0~65 ) Altitude : below,000m 4) Do not install below freezing point. Horizontal or vertical installation In special installations, the endurance and other characteristics may be deteriorated. 1

12 Dimensions -pole Contactors / AC coil CGC- CGC-1A CGC- CGC-A 1 : Optional auxiliary contact unit ( side mount type ) CGC-,1:0.kg CGC-,:0.7kg CGC-A CGC-40A 0.45kg CGC-50A CGC-65A CGG-75A CGC-85A 1kg Circuit diagram CGC-~A CGC-A~85A : Optional auxiliary contact unit

13 -pole Contactors / DC coil CGC-9D CGC-1D CGC-18D CGC-D CGC-D CGC-40D 1 : Optional auxiliary contact unit ( side mount type ) CGC-9D,1:0.55kg CGC-18D,:0.59kg CGC-50D CGC-65D CGC-75D CGC-85D 0.67kg 1.06kg Circuit diagram CGC-9D~D CGC-D, 40D CGC-50D~85D 1 : Optional auxiliary contact unit 141

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