Ransomes Mastiff 91 - Honda GX390 UT2 LXE4

Transcription

1 25082G r0 Parts Manual Ransomes Mastiff 91 - Honda GX390 UT2 LXE4 Series: FN4 and FP4 Product code:ldea330 and LDEA340 WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine must be trained in its proper use, warned of its dangers and must read the entire manual before attempting to set up, operate, adjust or service the machine. RJL 100 September 2016

2 1 CONTENTS Section Page MAIN FRAME & ENGINE AND HANDLES...8 OPERATOR PRESENCE CONTROL...14 CLUTCH...16 GEARBOX ASSEMBLY Part GEARBOX ASSEMBLY Part GEARBOX ASSEMBLY Part CUTTING UNIT...24 LANDROLL...26 FRONT ROLL...30 ACCESSORY: FRONT GROOVED ROLL...32 ACCESSORY: TRAILING SEAT...34 ACCESSORY: BRUSH KIT...36 ACCESSORY: STEERING SEAT...38 GRASSBOX...44 ELECTRIC COMPONENTS...48 DECALS...50

3 INTRODUCTION IMPORTANT The Ransomes Mastiff is a petrol-engine chain driven Cylinder mower. The cutting cylinder is chain driven. An OPC safety system is fitted. IMPORTANT: Follow the maintenance schedule indicated in this manual. In service performance will depend on the level of maintenance given. This SAFETY AND OPERATORS MANUAL is part of the machine and must stay with the machine.the suppliers of all machines must keep the documentation that comes with the machine.you must use the machine to cut the grass only and not for any other purpose. The correct conditions of operation, service and repair are shown in the Service Manual. ALL operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and maintenance procedures. Make sure that you obey all safety and road traffic regulations. You must not make any changes to the machine that the manufacturer does not approve. This type of change can release the manufacturer from the liability for any damage or injury. Discard worn parts as shown by local environmental regulations. To remove from the machine from operation, follow the guidelines in this manual for the removal of the machine from use. Use only Ransomes Jacobsen Genuine spare parts to make sure that European conformity is controlled. 2006/42/EC These instructions are the Original instructions confirmed by Ransomes Jacobsen Limited en-3

4 2 INTRODUCTION 2.2 PRODUCT IDENTIFICATION A B C D E F G H J Maximum front axle load in Kg (for the machines driven on the highway) Gross weight in Kg Maximum rear axle load in Kg (for the machines driven on the highway) Power in Kw Date code Machine type Product code Product name Serial number West Road Ransomes Europark Ipswich IP3 9TT England A B C D E Kg Kg Kg Kw F G H J Location of Serial number plate The serial number plate (A) is found on the side plate. Engine Identification Serial number plate (B) is found next to the oil-level dipstick. B en-4

5 INTRODUCTION 2 2.3GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS DURING SERVICE LIFE Used oil, oil filters and engine coolant are hazardous materials. Follow the recommended procedures for their safe disposal. If a fluid leaks, contain the spill to make sure that the leak does not flow into the ground or drainage system. Follow the local laws to make sure that leaks are controlled. Follow the maintenance procedures in this manual to make sure that any damage to the local environment is controlled safely. When the machine completes its full-service life, the following actions must be taken END OF SERVICE LIFE These guidelines must be used with applicable Health, Safety and Environmental laws. Always use the approved local waste disposal and agencies for recycled materials. Park the machine in a location to use all of the necessary lifting equipment. Use correct tools and Personal Protective Equipment (PPE) and take instruction from the technical manuals applicable to the machine. Remove and store correctly 1. Batteries 2. Fuel 3. Engine coolant 4. Oils Disassemble the structure of the machine and refer to the technical manuals. Give attention to parts that have mechanical pressure or tension applied to the part in the machine, i.e.the springs. Any parts that continue to have a service life must be separated and returned to the parts department. Any parts that are worn must be separated into the material groups and removed according to the agencies for the recycled materials that are available. Common types: Steel Non ferrous metals Aluminum Brass Copper Plastic materials Identified Can be recycled Can not be recycled Not identified Rubber Electrical and Electronic Components If an item is not easily separated into different material groups, the material must be added to the General discarded materials area. Do not burn discarded materials. The machinery records must show that the machine is not in operation and is discarded. Supply this serial number to Ransomes Jacobsen Warranty Department to close their records. en-5

6 2 INTRODUCTION 2.4 PARTS MANUAL In compliance with the ISO14001 standard, Ransomes Jacobsen Limited does not send a paper parts manual with every product. The parts manuals are available on-line or from Ransomes Jacobsen. 1. Website Select the GENUINE PARTS tab followed by the ON-LINE PARTS LOOK-UP tab. You now have access to Parts drawings and lists to help with the identification of spare parts. 2. Website Select the GENUINE PARTS tab followed by the MANUALS tab. You now have access to a PDF version of the parts manual. 3. Complete the form included in the technical manual pack supplied with the machine for one of the two options below a. A disc that contains an electronic copy of the Parts Book. b. A paper copy of the parts manual. 2.5 KEY NUMBERS Record the key numbers shown below: Starter Switch: Record the machine and engine numbers shown below: The machine serial number is found on the serial number-plate and the engine serial number on the crank case near the oil filler. Machine Number: Engine Number: en-6

7 INTRODUCTION ASSEMBLY a. Remove the sides and top of the container from the mower. Leave the mower on the base. b. Remove the plastic cover and cable ties that hold the handles in position. assembly the handle assembly (A) to the primary frame. c. Fit the top of the handles (B) and tighten the clamps (C). d. Fit the two grass box arms (D) to the frame with the hardware supplied. Some tools are needed for assembly. a. Remove the chocks and carefully move the mower from the pallet base. b. Discard the container according to the applicable local environmental requirement. NOTE: Refer to the OPERATION Chapter before you start the mower for the first time. All operators MUST read through this manual and understand the Safety Instructions, controls, lubrication and maintenance procedures before any use B C A D en-7

8 MAIN FRAME & ENGINE AND HANDLES mainframe_engine and handles.eps Parts- 8

9 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 MBC7014A 1 Main Frame Engine Mount * Screw-Hex 5/16-24 x 2-3/4 * Lockwasher-M8 x x Honda GX390 * Bolt-Hex M10 x 50 * Nut-Hex M10 * Washer-M10 x 21 x 2.2 * Lockwasher- M10 x 15.9 x Drain Extension Washer-Fibre 17/32 x 13/16 x 3/32 6 MBA6381A 1 Handle Bar 7 MAA0568A 1 Handle RH 8 MAA0569B 1 Handle LH * PF Anti Rattle Strip * Bolt-Hex 3/8-24 x 2 * Nut-Hex 3/8-24 * Washer-3/8 x 3/4 x MBG Clamping Tube * Bolt-Hex 5/16-24 x 1-3/4 * Nut-Hex 5/16-24 Nyloc * Bolt-Hex 5/16-24 x 1-3/4 * Nut-Hex 1/2-20 * Lockwasher-1/2 x.763 x Brake Lever * Brake Cable * Clip 11 MBG0839B 1 Gate Support * Screw-Hex 5/16-24 x 1 * Washer-M8 x 17 x 1.8 * Lockwasher-M8 x x 2 12 MBF0356A 1 Gear Lever 13 MBF0355A 1 Gear Lever Clevis Joint * Washer-M6 x 11.5 x 1.14 Crinkle * Washer-M6 x 12.5 x 1.8 * Nut-Hex 5/16-24 Thin * Split Pin-1/16 x 5/8 16 MBC Split Pin-2.5 x Washer-M10 x 21 x Pin Knob 20 MBC Pin Parts- 9

10 MAIN FRAME & ENGINE AND HANDLES mainframe_engine and handles.eps Parts- 10

11 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * Nut-Hex M6 * Washer-1/4 x 5/8 x.064 * Lockwasher-M6 x 9.6 x 1.5 * Spring-Ten 7.95 x 0.81 x 38.1 * Cable Clip * Screw-Pan Hd No.10 x 13 * Cable Tie-270 x 4.8 * Screw-Hex M4 x 20 * Nut-Hex M4 * Washer-M4 x 9 x 0.9 * Lockwasher-M4 x 6.95 x Battery Plate * Bolt-Hex 5/16-24 x 1-1/4 * Lockwasher-M8 x x 2 22 MBC Abutment Angle * Screw-Pan Hd M6 x 16 * Washer-M6 x 12.5 x 1.8 * Lockwasher-M6 x 9.6 x Battery 24 MBC Clamp Angle 25 MBC5501A 2 Clamp Rod Nut-Hex M Washer-M6 x 12.5 x 1.8 * Battery Lead - Neg * Battery Lead - Pos * Screw-Hex M6 x 16 * Nut-Hex M6 * Lockwasher-M6 x 9.6 x MBG0841C 1 Switch Bracket 31 MBG0840A 1 Switch Cover * m Beading (300 mm) * Screw-Pan Hd No.6 x 9.5 * Keyswitch * Main Harness * Link Wire * Diode (3 Amp) * Fuse (5 Amp) * Cable Clip * Screw-Pan Hd M5 x 16 * Nut-Hex M5 * Washer-M5 x 10 x 1.1 * Lockwasher-M5 x 8.55 x 1.5 * Grommet 37 MBA1727Z 1 Balance Bar Parts- 11

12 MAIN FRAME & ENGINE AND HANDLES mainframe_engine and handles.eps Parts- 12

13 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * Bolt-Hex 3/8-24 x 1-3/4 * MAA Washer-13/32 x 1-1/2 x 4 mm * Lockwasher-3/8 x.590 x MBF Chain Cover * LC Nut Engine Cover * Screw-Pan Hd 5/16-24 x 3/4 * Washer-M8 x 17 x 1.8 * Lockwasher-M8 x x 2 * MBC Plate (Switch Cover) * MBF Wldmt-Grass Shield * MBG Bracket-Grass Shield * Screw-Pan Hd M6 x 16 * Nut-Hex M6 Nyloc 1 LMAB227 1 Main Frame Assembly Lubricator - 1/4 Str Washer-1/4 X 5/8 X MBB0375A 1 Scraper Screw-hex 5/16-24 X 3/ Washer-m8 X 17 X MBC7014A 1 Wldmt-main Frame, Mastiff 91 Parts- 13

14 OPERATOR PRESENCE CONTROL eps Parts- 14

15 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 MAA0568A 1 Welded Assembly Rh Nut-hex 3/ Washer - 3/8 X 3/4 X MBA6381B 1 Handle Bar 11 MBG Clamping Tube Bolt - Hex 3/8-24 X 2 16 MAA0569B 1 Handle Assy 26 MBF Pin, Swivel Screw - Set M4 X 6, Cup Point Spring - Comp 21x1.25x Screw - Hex M5 X Nut - Hex M5 Nyloc Hand Brake Lever Lockwasher - M8 X X P - Clip, 5 Mm Bolt - Hex M8 X Nut - Hex M8 Nyloc Washer - M8 X 17 X Clamp Washer OPC Welded Assembly Pivot Assembly Clamp Plate Cap Screw - Socket M8 X Top Cover Screw - Hex M5 X OPC Cover Lock Collar 65 Mbc Stud Bottom Plate Mounting Bracket Cover OPC Switch Activator Parts- 15

16 CLUTCH 355R0003_Clutch Parts- 16

17 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Key 7x7x Bearing - Ball 40 X 68 X Spacer Ring Cover Spring-tension 16.0 X X Nut - Hex 5/ Nut - Hex 5/8-18 Thin Screw - Hex M X Washer - M8 X 17 X Lock Washer - M8 X X Lock Washer - M16 X 27.3 X Setscrew - Hex Socket M X 10, Cup Point Bolt - Hex 5/16-24 X 1-1/ Circlip - External 40 X 1.75 T Screw - Hex 5/16-24 X Screw - Hex 3/8-24 X Screw - Pan Head 5/16-24 X 3/ Circlip - External 7/8" X 0.048" Bush, 7/8 X 1" X 1" Rubber Buffer Flexible Coupling 22 LSD4560B 2 Clutch Shoe 23 MAA Washer - 13/32 X 1-1/2 X 4mm 24 MAA0320A 2 Pin 25 MAA Washer 26 MBA6210B 1 Clutch Spider 27 MBB2247B 1 Flange Coupling 28 MBC Flywheel 29 MBC Clutch Ring Assembly 30 MBC Washer Parts- 17

18 GEARBOX ASSEMBLY PART 1 LMAY470Ba-Gear Box Assembly.pdf IMPORTANT NOTE FIT SHIM WASHERS ITEM 87 AND 88 AGAINST BEARINGS BEFORE FITTING KEYS TO SHAFTS ITEM 64 AND Parts- 18

19 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers - LMSC911 1 Gear Box 1 MBB Gear Box Filler Plug (Mbb0066a) Drain Plug (Gsf2560zb) Washer-Fibre 17/32x13/16x3/32 5 MBB Cover Bush-Oilite 1/2 X 3/4 X 1/ Bush-Oilite 5/8x13/16x5/ Gasket (Maa0308) Cap Head Screw Dowel (Gsf1033gh) Lubricator-1/4 Straight Insert-Helicoil 1/4 BSP X 1-1/2d 13 MBB2246B 1 Engine Shaft Pinion Key - 6 X 6 X MBB Spacer-1-1/64 X 30mm X MBB Spacer-1-1/64 X 30mm X Bearing-Cylinder 20 X 52 X 15 (Nj304) 19 MBF Lock Nut Tab Washer Bearing-ball 20 X 52 X 15 (6304) Oil Seal-35 X 50 X 7 (R4) 23 MBB2247B 1 Flange Coupling Screw-hex 3/8-24 X 1 25 MAA Washer-13/32 X 1-1/2 X 4mm 26 MBB2252B 1 Inter Shaft 27 MAA Dog Clutch - LMSC573 3 Inter Gear Gear Bush (MAA0287) Pinion (MBB2253) 31 MBB Thrust Washer 32 MBB Thrust Washer 33 MBB Land Roll Shaft Gear (42t) Key - 7 X 8 X Bearing-Cylinder 30 X 72 X 19 (NJ306E) Oil Seal - H (NA227) 38 MAA Bell Crank Key - 7 X 8 X Lockwasher-3/8 X 590 X MAA Reverse Shaft Parts- 19

20 GEARBOX ASSEMBLY PART 2 LMAY470Ba-Gear Box Assembly.pdf IMPORTANT NOTE FIT SHIM WASHERS ITEM 87 AND 88 AGAINST BEARINGS BEFORE FITTING KEYS TO SHAFTS ITEM 64 AND Parts- 20

21 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Two Speed Reverse Pinion 43 MAA Bush 44 MAA Thrust Washer Circlip-ext 7/8 X 0.048" (S0087) Screw-hex 3/8-24 X 1.1/ Washer-3/8 X 3/4 X MAA0299A 2 Operating Rod 49 MAA Clutch Fork Spring (Maa0301) 51 MAA Collar Circlip-ext 1/2 X 0.04" (S0050) 53 MAA Oil Seal Collar 54 MAA Oil Seal Washer O Ring (GSF3600BK) Felt Washer (GSF3571BA) 57 MAA Cover Screw-cheese Head 2BA X 5/8 59 MAA Operating Eye 60 MAA Cylinder Bell Crank 61 MAA0318A 2 Operating Pin Nut-hex 3/ Washer-7/16 X 7/8 X MBB2242A 1 Drive Shaft 65 MAA Dog Clutch 66 MBB Distance Piece 67 MBB2245A 1 Washer-.789 X 30mm X Screw-Hexagon 3/8-24 X 3/ Bolt-Hexagon 5/16-24 X 1-1/ Lockwasher-m8 X X Washer-M8 X 17 X Bolt-hex 3/8-24 X 1-1/ Chain Tensioner Chain Tensioner 3/ Nut-hex M Nut-hex M Washer-m6 X 12.5 X Screw-hex M6-1.0 X Nut-hex M Washer-m10 X 21 X Screw-Countersunk M X MBC Plate Tensioner Plate Tensioner Plate Spacer * Chain 5/8 54 Links Cutting Cylinder Drive Parts- 21

22 GEARBOX ASSEMBLY PART 3 LMAY470Ba-Gear Box Assembly.pdf IMPORTANT NOTE FIT SHIM WASHERS ITEM 87 AND 88 AGAINST BEARINGS BEFORE FITTING KEYS TO SHAFTS ITEM 64 AND Parts- 22

23 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers * Chain 3/4 41 Links Landroll Drive Sprocket 16T 3/ Sprocket 27T 5/ Shim Washer, 20.1 X 34.8 X Shim Washer, 30.1 X 47.6 X Key - 6 X 6 X 36 Parts- 23

24 CUTTING UNIT 355R0005_Cutting_Unit.eps Parts- 24

25 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Bolt - Carriage M8 x Nut - Hex 3/8-24 Nyloc Oil Seal 30 x 62 x Nut - Hex 1/ Nut - Hex M Washer - M8 x 17 x Lockwasher - M8 x x Bolt - Hex 3/8-24 x 5-5/ Circlip - Internal 62 x 2 T Washer - 1/4 X 9/16 x Washer - 3/8 X 3/4 x Lockwasher - 3/8 X x Key - 1/4 X 1/4 X 1-1/ Screw - Hex 3/8-24 x 5/ Screw - Hex 3/8-24 x Screw - Pan Head 1/4-28 x 1-1/ Screw - Countersunk 1/2-20 x 3/ Screw - Countersunk 3/8-24 LH x 7/ Adjusting Spring Wood Filler Bearing 25 x 62 x 17 LMAY670C 1 Bottom Block And Blade 22a MBA7010A 1 Bottom Blade 22b Screw 3/8-16 x 11/16 23 LMSC590 1 Housing LH 23a Lubricator M6 x LMSC591 1 Housing RH * Lubricator M6 x MAA Washer - 13/32 x 1-1/2 x 4mm 26 MAA Dust Cover 27 MAA Retaining Washer 28 MAA0253A 2 Pivot Pin 29 MAA Collar Adj Spring 30 MAA Stiffener RH 31 MAA Stiffener LH 32 MBA Concave Bracket 33 MBA Concave Bracket 34 MBA2093A 1 Concave 35 MBB2659D 1 Cutting Cylinder 6k 36 MBB Spacer 37 MBE Pinion 11 Teeth Parts- 25

26 LANDROLL LMAY467C_Land_Roll Parts- 26

27 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Oil Seal 30 X 62 X Oil Seal-35 X 50 X Nut Hex 5/ Nut Hex 3/ Nut Hex 1/ Lock Washer M8 X X Bolt Hex 5/16-24 X 1-1/ Bolt Hex 1/2-20 X 3.1/ Circlip - Internal 62 X 2 T Key - 7 X 8 X Lock Washer-1/4 X0.425 X Lock Washer-3/8 X X Lock Washer-1/2 X X Key-1/4 X 3/16 X 7/ Key - 3/8 X 1/4 X 4-1/ Key - 1/4 X 1/4 X Screw Hex 1/4-28 X 3/ Screw Hex 5/16-24 X Screw Hex 3/8-24 X 3/ Screw Hex 3/8-24 X Screw - Countersunk 5/16-24 X Studs Single Pinion Differential Gear Wheel Brake Cam Spindle Felt Washer Washer - Fibre 21/64x9/16x1/ Bearing - Align 25 X 52 X Bearing - Align 30 X 62 X Lubricator - 1/4" Straight 36 LAY0045A 1 Brake Drum 37 LBB0375A 1 Scraper 38 LCN0473U 1 Brake Lever LMSA647A 1 Brake Shoe Assembly 39 LMSD Brake Shoe (Matching Pair) 39A Spring 40 LMSC592 1 Housing RH 40A Bush 41 LMSC593 1 Centre Roll 41A LSD Filler Plug 41B Fibre Washer 41C Bush, Oilite LMSY406 1 Pinion Assy Double Pinion 42A Bush, Oilite 43 LSD3205b 2 Set Collar 44 LSD3340a 2 Cover (Felt Seal) 45 LSD Washer 46 LSD4649u 1 Anchor Pin 47 LSD4660u 1 Spindle Double Gear Parts- 27

28 LANDROLL LMAY467C_Land_Roll Parts- 28

29 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 48 LSD4661u 2 End Plate 49 LSD5895u 2 Oil Tube 50 MAA Slot Cover 52 MBB Housing 53 MBB Landroll Spindle, 36" 54 MBB Screw Hex 3/8-24 X 7/8 LH 55 MBB Landroll Assembly 56 MBE Sprocket (16 Teeth) Parts- 29

30 FRONT ROLL LMAY468C Front roll.eps Parts- 30

31 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 2 MAA Carriage Bush - Oilite 3/4 x 1 x 3/4 4 LAY Sight Pin 5 MBB Housing 6 MBA Tube 7 MBB Front Roll Tube 8 MBB Spindle Oil Seal 25 x 40 x Bearing - Ball 20 x 47 x Oil Seal - 35 x 50 x Lubricator - 1/4" Straight 13 MBB Cover 14 LMSC589 2 End Cover Bolt - Hex 1/4-28 x 1-3/ Nut - Hex 1/ Lockwasher - 1/4 x x MAA Spacer - Split 3/4 x 1 x Securing Bolt 20 MAA Stud Nut - Hex 5/8-18 Thin 22 MAA Washer - 25/32 x 1-1/4 x 3/ Screw - Countersunk Hex Socket M x MAA Cable Plate 25 LSD Bridge Piece 26 MBB Drawbar Stay 27 MBA1704A 1 Drawbar Assembly 28 MAA0235A 2 Chain Cover Stud 29 MBC Top Stay Front 30 MBC7016A 1 Top Stay Rear 31 MAA0230C 1 Side Frame LH 32 MBG Side Frame RH 33 Ref 1 Main Frame Bolt - Hex 1/2-20 x 1-3/4 35 MAA0335a 2 Washer - 17/32 x 25mm x 3/ Lockwasher - 1/2 x x Nut - Hex 1/2-20 Parts- 31

32 ACCESSORY: FRONT GROOVED ROLL LMSE167_Frt_Grvd_roll.eps Parts- 32

33 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Grooved Roll Tube 2 MBB Spindle 3 MBB Cover Oil Seal-35 X 50 X Screw Hex 1/4-28 X 3/ Lockwasher-1/4 X X Bearing - Ball Parts- 33

34 ACCESSORY: TRAILING SEAT Trailing Seat part.eps 26 Parts- 34

35 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LBMA029 1 Trailing Seat Assembly 1 MBA Main Frame 2 MBC9575B 1 Seat Plate Screw - Socket Hd M10 x Nut - Hex M Washer - Lock M10x15.9x Seat Assembly Screw Hex 3/8-16x Lockwasher M8 x 12.75x Foot Rubber 10 MBA Drawbar Bolt - Hex 5/16-24x1-1/2" Nut - Hex 5/ Lockwasher M8 x 12.75x2 14 MBA2171B 1 Roll Carriage 15 MBA Packing Strip Bolt - Hex 3/8-24x Nut - Hex 3/ Lockwasher 3/8x.590x MAA Roll 20 LSD Oil Tube Grease Nipple 22 MAA Distance Piece 23 MAA Spindle Screw - Hex 1/2-20x1-1/4" Lockwasher 1/2x.763x MBE1129A 1 Plate * Screw - Hex 3/8-24x3/4" * Washer 3/8x3/4x.072 LMSC022 1 Kit-SwivelL Joint 30 LSD4001A 1 Swivel Joint 'R' Clip Washer M12x24x Bolt - hex M12x Nut - Hex Nyloc M Swivel Joint Pin Parts- 35

36 ACCESSORY: BRUSH KIT LMAB997_kit_Brush.eps Parts- 36

37 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LMAB997 1 Brush Kit Screw Hex M4-0.7 X Screw Hex M6-1.0 X Nut Hex M Nut Hex M6-1.0, Nyloc Washer M4 X 9 X Washer M6 X 12.5 X Lockwasher M4 X 6.95 X Lockwasher M6 X 9.6 X Screw - Countersunk M6-1.0 X Brush Bracket LH Brush Bracket RH Adjustment Bracket Brush Parts- 37

38 ACCESSORY: STEERING SEAT steering seat.eps Parts- 38

39 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers LMAC253 Steering Seat Kit, Mastiff 91 1 MBC Support Frame * MAA0355A 4 Bolt * Nut-Hex 1/2-20 * Lockwasher-1/2 x.763 x MBC3535A 1 Chassis Bush-Oilite 25 x 30 x Lubricator-M6 Str 5 MBC3542A 1 Footplate * MBC Non Slip Pad RH * MBC Non Slip Pad LH Screw-Hex M6 x Nut-Hex M Washer-M6 x 12.5 x Lockwasher-M6 x 9.6 x MBC3548A 1 Storage Box Fastener * MBC Stiffener * Screw-Hex M8 x 20 * Nut-Hex M8 * Lockwasher-M8 x x 2 * Washer-M8 x 17 x Screw-Hex M6 x Screw-Hex M6 x 16 * Nut-Hex M6 * Lockwasher M6 x 9.6 x MBC Box Lid * Screw-Hex M5 x 12 * Nut-Hex M5 * Lockwasher-M5 x 8.55 x 1.5 * Washer-M5 x 10 x 1.1 * Decal-Ransomes 15 MBC Seat Support Bolt-Hex M8 x 60 * Nut-Hex M8 * Lockwasher-M8 x x 2 17 MBC Seat Plate Bolt-Crg M8 x Nut-Hex M Lockwasher-M8 x 17 x 1.8 Parts- 39

40 ACCESSORY: STEERING SEAT steering seat.eps Parts- 40

41 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Seat Screw-Hex 5/16-18 x 3/ Lockwasher-M8 x x 2 24 MBC Pivot Bolt-Hex M10 x Nut-Hex M10 Nyloc 27 MBC Connector Screw-Hex M6 x Nut-Hex M Washer-1/4 x 3/4 x Lockwasher-M6 x 9.6 x MBC Handle Screw-Sq Hd M8 x A 1 Grip-Plain 1" 35 MBC Catch Bracket 36 MBC Spring Anchor (Long) Bolt-Hex M8 x 70 * Nut-Hex M8 * Washer-M8 x 17 x 1.8 * Lockwasher-M8 x x 2 38 MBC Catch 39 MBC Plate 40 MBC Spring Anchor (Short) 41 MBC3859A 1 Sleeve Bolt-Hex M8 x Nut-Hex M8 Nyloc Spring-Ten 9.53 x 1.22 x MBC3573B 1 Shaft 46 MBF Steering Handle Bolt-Hex M8 x Nut-Hex M8 Nyloc 49* Hand Sleeve Spring-Disc 25.4 x 50 x Clamping Collar, 25 mm 52 MBC Pulley Pin-Spirol 8 x Brake Lever Brake Lever Complete with Cable Lever, OPC Throttle Cable Cable Tie-270 x 4.8 * P-Clip Grommet Parts- 41

42 ACCESSORY: STEERING SEAT steering seat.eps Parts- 42

43 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 60 MBC3577A 1 Roll Yoke Spring-Disc 25.4 x 50 x E-Clip, 19 mm Plastic Cover 64 MBC Landroll 65 MBC Spindle 66 MBC Washer-25.4 x x MBC Clamping Collar Screw-Sq Hd M6 x Bolt-Hex M10 x Lockwasher-M10 x 15.9 x Lubricator Scraper 73 MBC Backing Strip Screw-Pan Hd M6 x 16 Taptite Cable Nut-Hex M8 Nyloc * OPC Spacer * Bracket * Spring Mounting Bracket * OPC Actuator W/A Support Bar-Steering Seat Nut-Hex M8 Nyloc Washer-M8 x 17 x Screw-Sckt Csk M8 x 25 Parts- 43

44 GRASSBOX Grassbox.eps Parts- 44

45 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Standard Grassbox 1 MBG Side Plate Handle Cap screw - Sckt M6 X Screw-hex M6 X Washer-1/4 X 1 X Nut-hex M6 Nyloc Grass box 36" 12 MBE Spacer 13 MBE Tapped Spacer Rubber Bush Bolt-hex M10 X Nut-hex M10 Nyloc Washer 55 MBE Spacer-10 X 30 X 9.5/ Screw-csk 3/8-24 X 1-1/ Nut-hex 3/ Washer-3/8 X 3/4 X MBE2371A 1 Grass box Arm LH 91* MBE2369A 1 Grass box Arm RH Self Emptying Grass box 6 MBE2371A 1 Grass box Arm LH * MBE2369A 1 Grass box Arm RH Screw-csk 3/8-24 X 7/ Nut-hex 3/ Washer-3/8 X 3/4 X.072 LMAA768D 1 Self Emptying Grass Box Assembly Grass 'box 10.1* MBC Plate LH 10.1* Lockwasher - M6 X 9.6 X * Nut-hex M * Screw - Hex M8 X * Lockwasher - M8 X X * Nut - Hex M * Washer - M8 X 17 X * MBC2266Z 2 Stop Lug 10.17* Nut - Hex M10 Nyloc 10.18* Spacer Parts- 45

46 GRASSBOX Grassbox.eps Parts- 46

47 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 10.19* Star Ring, 10 Mm 10.2* MBC Plate RH 10.21* Nut - Hex M8 Nyloc 10.23* MBC Grassbox-mastiff 36" 10.24* Grassbox Decal 10.3* MBC2832Z 1 Lever LH 10.4* MBC2833Z 1 Lever RH 10.5* MBC Support Bracket 10.6* MBC Con Rod 10.7* MBA Distance Piece 10.8* MBC Pivot Pin. 10.9* MBC Hinge Rod 11 MBB6845A 2 Toggle * Screw - Pan Hd No.10 X MBC7066A 1 Cross Shaft (36") 13 MBC Hand Lever Key- 3/16 X 3/16 X Screw - Sq Hd 5/16-24 X 1/2 16 MBA2059A 2 Operating Lever 17 MBA066 1 Bracket LH 18 MBA Bracket RH 19 MBA Pull Rod Pin Clip Split Pin X Washer - M8 X 17 X 1.8 * Handle Grip-for 7/8 Dia Parts- 47

48 ELECTRIC COMPONENTS Mastiff Honda Main Loom Layout 11 WIRE ENTRY TO FUSE HOLDERS SUPERGLUE FUSE HOLDER TO TOP OF RELAY BASES RELAY BASE (REAR VIEW) b Parts- 48

49 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers 1 Connection To Starter Motor Main Terminal 2 Connection To Starter Motor Solenoid Actuator Mastiff Main Wiring Loom * Delta Switch Boot 7 1 Ignition Switch Obtain from Honda Relay Micro 12v Relay Micro 12v Fuse, 5A Fuse 15A Capacitor / Diode Assembly Microswitch Assembly Emergency Stop/kill Switch 15 W Switch, Normally Open (2-way Conn) Power Diode 4amp Max Circuit Breaker Silicon Rectifier 20 Connection To Coil 21 Connection To Oil Switch 21b Connection To Oil Switch Battery Positive Cable Battery Negative Cable Parts- 49

50 DECALS Decals.eps EMERGENCY S TO P Parts- 50

51 ITEM PART NO. QTY DESCRIPTION Notes/Serial Numbers Idl133 Decal Kit - Mastiff Decal - Noise Decal - Bystander Warning Decal - Instruction Decal - Hot Decal - Rotating Blades Decal - Do Not Remove Guards Decal - Danger Battery Decal - Lead Free Fuel Decal - Caution, Pressure Washing Decal - Ignition Decal - Forward / Reverse Decal - "Ransomes" Emblem Decal - Ransomes 13" Decal - RH Swoosh Mastiff Decal - Front Cover Swoosh Decal - Explosive Fuel Decal - Engine Throttle Decal - Parking Brake Decal - Emergency Stop Parts- 51

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54 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No North & South America Jacobsen, A Textron Company Quality Drive, Charlotte, NC 28273, USA