HB-1030CE HB-1430CE BY CUSTOM EQUIPMENT LLC PARTS MANUAL SELF-PROPELLED AERIAL WORK PLATFORM SUPO-732 REV A SERIES II

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Nigel Cain
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E000-E00 A002-A004 E0-005-E0-0056 Model HB-430CE

1 MANUAL SELF-PROPELLED AERIAL WORK PLATFORM HB-030CE HB-430CE SERIES II Model HB-030CE Serial # Ranges: E000-E00 A002-A004 E0-005-E Model HB-430CE Serial # Ranges: E20002-E200 A2000-A2008 E E02-007

2 NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 75 Richfield, WI U.S.A. P: F:

3 SERIAL NUMBER REFERENCE Original instructions written in English. This parts manual is applicable to the following machines: Model HB-030CE Serial # Ranges: E000-E00 A002-A004 E0-005-E Model HB-430CE Serial # Ranges: E20002-E200 A2000-A2008 E E To read the serial number plate, remove the pump side cover. The serial number is located on the chassis above the pump. An additional reference is on the platform below the manual box. 3

4 TABLE OF CONTENTS NOTES... 2 SERIAL NUMBER REFERENCE... 3 TABLE OF CONTENTS... 4 INDEX OF FIGURES... 5 SECTION BASE POTHOLE GUARD POTHOLE ACTUATOR SUB STEER FRONT WHEEL SUB STEER ACTUATOR CENTER STEER SUB CASTER SUB....8 DRIVE DRIVE SUB BRAKE SUB PUMP PUMP SUB MISCELLANEOUS BASE...20 SECTION 2 CONTROLS ELECTRICAL UPPER CONTROL LOWER CONTROL E-STOP SWITCH SUB KEY SWITCH SUB MASTER POWER SWITCH SUB SECTION 3 SCISSORS FT FT CYLINDER SUB - 4 FT CYLINDER SUB - 0 FT...34 SECTION 4 PLATFORM & RAILS...36 SECTION 5 DECALS DECALS - 4 FT DECALS - 0 FT SECTION 6 OPTIONS & MISCELLANEOUS

5 INDEX OF FIGURES FIGURE : Pothole Guard Parts... 6 FIGURE 2: Pothole Actuator Subparts... 7 FIGURE 3: Steer Parts...8 FIGURE 4: Front Wheel Subparts...8 FIGURE 5: Steer Actuator Parts... 9 FIGURE 6: Center Steer Subparts... 0 FIGURE 7: Caster Subparts... FIGURE 8: Drive Parts... 2 FIGURE 9: Drive Subparts... 4 FIGURE 0: Brake Subparts... 6 FIGURE : Pump Parts...7 FIGURE 2: Pump Subparts... 8 FIGURE 3: Miscellaneous Base Parts...20 FIGURE 4: Electrical Parts...22 FIGURE 5: Upper Control Parts...24 FIGURE 6: Lower Control Parts...25 FIGURE 7: E-Stop Switch Subparts...26 FIGURE 8: Key Switch Subparts...26 FIGURE 9: Master Power Switch Subparts FIGURE 20: Parts-4 FT...28 FIGURE 2: Parts-0 FT...30 FIGURE 22: Cylinder Subparts-4 FT...32 FIGURE 23: Cylinder Subparts-0 FT...34 FIGURE 24: Platform & Rails...36 FIGURE 25: Decals - 4 FT...38 FIGURE 26: Decals - 0 FT FIGURE 27: Options & Miscellaneous

6 SECTION BASE. POTHOLE GUARD FIGURE : Pothole Guard Parts RND-HB-002-P PIN,HINGE,0.50, HB-PH-2-L-EC BASE,PH BAR L (HB2 0.0 WHL) 3 HB-PH-2-R-EC BASE,PH BAR R (HB2 0.0 WHL) KIT ASM,BASE PH LOCK KIT ASM,BASE PH ARMS 6 SUB A28-KIT ASM,BASE PH ACT 7 HARD-702 SPRING, EXT 3X HARD-70 SPRING,EXT 5.5X HARD WASH,0.38ID,0.5D,0.9THK,NYL 0 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 6

7 SECTION BASE.2 POTHOLE ACTUATOR SUB FIGURE 2: Pothole Actuator Subparts HB-M220-P PH PLUNGER ROD 2 HB-PH-20 BASE,PH RET SLEEVE 3 HB-PH-3 BASE,PH GUIDE BLOCK-.5 ID 4 HARD-654 SPRING,COMP,3 X.25 7

8 SECTION BASE.3 STEER FIGURE 3: Steer Parts SUB A26-KIT ASM,BASE CENTER STEER 2 SUB A27-KIT ASM,BASE CASTER 0 WHL 2 3 SUB A29-KIT ASM,BASE STEER ACT 4 ELEC-624 SWITCH,LIMIT STRAIGHT LEVER.4 FRONT WHEEL SUB FIGURE 4: Front Wheel Subparts HARD-00- DU BEARING, ID X.5 L 8

9 SECTION BASE.5 STEER ACTUATOR FIGURE 5: Steer Actuator Parts BOLT-2502 /4-20 X.75 HHCS 2 2 ELEC-650 ACTUATOR,LINEAR 3 HARD-620 BUSHING,0.38,0.50, HB-M205-P BASE,STEER ACT EXT BASE,STEER LS ACT 6 NUTS-6000 /2-20 HEX JAM NUT (THIN) 7 WASH-252 /4 LOCK WASHER 2 9

10 SECTION BASE.6 CENTER STEER SUB FIGURE 6: Center Steer Subparts SET COLLAR,.25 ID 2 HARD-00 DU BEARING,.25 ID, LENGTH 3 HARD-64-5 CLEVIS PIN,3/8 X.25,PLATED 2 4 HARD-643 COTTER PIN, 5/32 X 2 5 HB-ST-2-A-P BASE,TIE ROD LONG 6 HB-ST-3-A-P BASE,TIE ROD SHORT 7 HB-ST-4-B-KIT BASE,STEER WLDMNT (HB2) 8 PB-008-P PIN,STEER,.25,6.0 9 WASH /8 FLAT WASHER 2 0

11 SECTION BASE.7 CASTER SUB FIGURE 7: Caster Subparts WHEE-604-KIT WHL,0X2,GREY UR Includes DU bearing 2 2 WHEE-609-P WASHER,.05 IDX2 ODX.03 THK P 2 3 WHEE-609-SS WASHER,.05ID,2OD,.03 THK SS 2 4 WHEE P WASHER,.0 ID,2.0 OD,.075 THK 2 5 PB-002-P BASE,CASTER FRONT 6 HARD-65-2 THRUST BEARING,.38 THK,UHMW SET COLLAR,.25 ID 8 HARD-02 RET RING.0 2

12 SECTION BASE.8 DRIVE FIGURE 8: Drive Parts 2

13 SECTION BASE ELEC-626-4L-KIT DRIVE MOTOR,24V ELEC,HB,DUM,L 2 ELEC-626-4R-KIT DRIVE MOTOR,24V ELEC,HB,DUM,R GREY/YEL LEADS; DUMORE: HOUSING ALL SILVER BLUE/VIOLET LEADS; DUMORE: HOUSING ALL SILVER 3 ELEC-627-COVER COVER,VINYL 2 4 ELEC-626-3L-KIT DRIVE MOTOR,24V ELE,HB,EUC GREY/YEL LEADS; EUCLID: HOUSING WITH BLACK STRIP 5 ELEC-626-3R-KIT DRIVE MOTOR,24V ELE,HB,EUC BLUE/VIOLET LEADS; EUCLID: HOUSING WITH BLACK STRIP 6 SCREW-20 5/6-8 X SS CUP PT SET SCRW 2 7 WHEE-600- WHL,0X4 GREY UR KW HARD-57 KEY,0.25 X 0.25 X HARD-02 RET RING.0 4 3

14 SECTION BASE.9 DRIVE SUB FIGURE 9: Drive Subparts 4

15 SECTION BASE ELEC-626-BRSHCP DRIVE MOTOR BRUSH CAP 2 ELEC-626-BRUSH DRIVE MOTOR BRUSHES 3 ELEC-626-3A DRIVE MOTOR SHAFT SEAL,EUC 4 ELEC-626-G DRIVE MOTOR GEARS,HB,EUC 5 ELEC-627-3L DRIVE MOTOR BRAKE L,HB,EUC 6 ELEC-627-3R DRIVE MOTOR BRAKE R,HB,EUC 7 ELEC-627-5R DRIVE MOTOR BRAKE R,HB,DUM 8 ELEC-626-4C DRIVE MOTOR GEARBOX,DUM 9 ELEC-627-5L DRIVE MOTOR BRAKE L,HB,DUM 0 ELEC-626-4A DRIVE MOTOR SHAFT SEAL,DUM ELEC-626-4B DRIVE MOTOR HOUSING GASKET,DUM 2 ELEC-626-4G DRIVE MOTOR GEARS,HB,DUM 3 ELEC-626-4BRUSH BRUSH KIT,DUMORE EUCLID: HOUSING WITH BLACK STRIP EUCLID: HOUSING WITH BLACK STRIP EUCLID: HOUSING WITH BLACK STRIP EUCLID: HOUSING WITH BLACK STRIP EUCLID: HOUSING WITH BLACK STRIP EUCLID: HOUSING WITH BLACK STRIP DUMORE: HOUSING ALL SILVER DUMORE: HOUSING ALL SILVER DUMORE: HOUSING ALL SILVER DUMORE: HOUSING ALL SILVER DUMORE: HOUSING ALL SILVER DUMORE: HOUSING ALL SILVER DUMORE: HOUSING ALL SILVER 5

16 SECTION BASE.0 BRAKE SUB FIGURE 0: Brake Subparts ELEC-26-7-KIT SWITCH,LIMIT,STRAIGHT LVR MICR 2 ELEC KIT SWITCH,LIMIT,BUTTON MICRO DUMORE: HOUSING ALL SILVER EUCLID: HOUSING WITH BLACK STRIP 6

17 SECTION BASE. PUMP FIGURE : Pump Parts Quantity in inches, for HYDR HOSE,HYD RETURN HB430CE 63 Quantity in inches, for HYDR HOSE,HYD RETURN HB030CE 02 2 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH 3 HYDR-050-E PUMP,24VDC,0.25,.5,NA Entire pump 4 HYDR-035 FITTING,ELB,JICM9/6-SAEORM#6 5 HYDR HOSE ASM,HB-3X For HYDR-600 HOSE ASM,HB-2X For 030 7

18 SECTION BASE.2 PUMP SUB FIGURE 2: Pump Subparts HYDR-665 VALVE,NO,2W/2P,#8,UP 2 HYDR-664 COIL,8V 3 HYDR-666- SOLENOID,24V,ISOLATED,SPST 4 HYDR-050-MOTOR PUMP MOTOR,24V,0.25 CIR 5 HYDR-067 PUMP RESERVOIR,.5 GAL 6 HYDR-068 PUMP RESERVOIR O-RING 7 HYDR-667 WASH,0.38 ID,0.75 OD,PRES SEAL 8 HYDR-042 PUMP RESERVOIR CAP 8

19 THIS PAGE WAS INTENTIONALLY LEFT BLANK 9

20 SECTION BASE.3 MISCELLANEOUS BASE FIGURE 3: Miscellaneous Base Parts 20

21 SECTION BASE BASE,ACCESS STEP W/ BALLAST FOR HB-430CE LAS-M00-E-PC BASE,ACCESS STEP FOR HB-030CE E E KIT COVER,PUMP SIDE E E E E KIT COVER,BATT CONTROL SIDE E E HARD-633D CAM, CABINET LATCH 4 HARD-633E.3 CAM,CABINET LATCH Superseded 0 HARD-633D 5 HB-M25-P MAINT LOCK PIN (SQUARE) 2 E E BASE,BATT TRAY 2 E E HARD-054 BATTERY STRAP/BUCKLE 2 E E COVER,BASE TOP E E02-00 E E COVER,FRONT E E K BASE,CASTER HUB SUPPORT HARD-633B CABINET LATCH HANDLE 2 2 HARD-633C 0.23 CAM,CABINET LATCH E000-E00, A002-A004 E0-005-E HB-000-P BASE,BATT TRAY E20002-E200,A2002-A E E E000-E00, A002-A004 E0-005-E LAS-M226-KIT COVER, SIDE CTL E20002-E200,A2002-A2008 E E LAS-M230-PC COVER,REAR 0 in. wide x 6.9 long E000-E00, A002-A004 E0-005-E E20002-E200,A2002-A2008 E E LAS-M23-PC COVER,FRONT 8 in. long, 8 in. wide E000-E00, A002-A004 E0-005-E E20002-E200,A2002-A2008 E E E000-E00, A002-A004 E0-005-E LAS-M246-KIT COVER,SIDE PUMP E20002-E200,A2002-A2008 E E MISC KIT ANTI-SLIP TAPE,, 3.75 LENGTH 2 HARD LOW FRICTION CABLE,60/70 FOR HB-030CE 2 HARD LOW FRICTION CABLE, 80/90 FOR HB-430CE 22 HARD ID,RING 2

22 SECTION 2 CONTROLS 2. ELECTRICAL FIGURE 4: Electrical Parts 22

23 SECTION CONTROLS CABLE,6GA,BLACK,36,B/B BASE,CONTROL LWR WIRE PLATE 3 ELEC-23-2 SWITCH,LIMIT,ROT LVR,NO/NC PO 2 ELEC ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 5 ELEC-639- CORD,IEC AC WIRE/IEC C3, ELEC CORD,NEMA 5-5P/IEC AC,2.0 7 ELEC-64A CABLE,6GA,BLACK,63,B/B 8 ELEC-64C CABLE,6GA,RED,50,B/R CABLE,6GA,RED,54,R/R MAY BE REPLACED WITH 0 ELEC-645 CHARGER, 24V ELEC-747-KIT ELEC FUSE 20 AMP AGC 2 ELEC FUSE,7.5 AMP AGC 3 ELEC FUSE 30 AMP,PCS 4 ELEC OHM RESISTOR 5 ELEC-688 DIODE TVS.5KE 6 ELEC-747-KIT CHARGER,24V RETROFIT ELEC-645 TO 7 ELEC-747-KITA CHARGER,24V ELEC HARD-658 PLUG,0.38 DIA,TRANSPARENT 0 9 SUBA8003E ASM,CTL LWR HBLGS2 CE 20 SUB A9003E UPPER CONTROLS (DT-EU) 2 SUB A3006E CTL,WIRE HARNESS,MAIN HBLGS2CE 22 N/A BATTERY,2V,GR27 HD DEEP CYCLE 2 23 ELEC-634A BATTERY BOOT (RED) 2 24 ELEC-634B BATTERY BOOT (BLACK) 2 25 LAS-M42-EC BASE, BATT SWITCH BRKT 26 ELEC-633-KIT SWITCH,MASTER DISCONNECT 27 ELEC-634D TERMINAL BOOT (BLACK) 2 28 ELEC-647 SENSOR,ANGLE 29 ELEC SENSOR,PRESSURE 2 30 WD-HB2E WD,HBLGCE S2 WIRING DIAGRAM 3 WS-HB2E ELEC SCH,HBLGCE S2 ELECTRICAL SCHEMATIC 23

24 SECTION 2 CONTROLS 2.2 UPPER CONTROL FIGURE 5: Upper Control Parts ELEC JOYSTICK, DT 2 SUBA9350E CTL UPR,PCBA 3 ELEC-07-KIT EMERGENCY STOP BUTTON 4 DT85 HARNESS,PLATFORM CONTROLLER 24

25 SECTION 2 CONTROLS 2.3 LOWER CONTROL FIGURE 6: Lower Control Parts DT-804 METER,HOUR ANALOG 2 ELEC-073E SWITCH,KEY 3 ELEC ALARM,MULTI FINCTION 4 ELEC-636 HARNESS, LED ASSEMBLY 5 SUBA8350E CTL LWR,DT ECU 6 SUB 904 BOARD,DRIVE CTL (HB2CE) 7 ELEC-33B SWITCH,ROCKER DPDT 8 ELEC-624 SWITCH,LIMIT STRAIGHT LEVER 2 9 ELEC-63 RELAY,SPDT,ICE CUBE,24V DC 0 ELEC-07-KIT BUTTON,PUSH/PULL RED E-STOP ELEC-829 LEVEL SENSOR.5X-2.0Y NC 25

26 SECTION 2 CONTROLS 2.4 E-STOP SWITCH SUB FIGURE 7: E-Stop Switch Subparts ELEC-872-KIT CONTACT BLOCK,NC W/BASE 2 ELEC-07 BUTTON,PUSH/PULL RED E-STOP 3 ELEC-072 CONTACT BLOCK,NC 2.5 KEY SWITCH SUB FIGURE 8: Key Switch Subparts ELEC-073EKEY KEY,SPARE 26

27 SECTION 2 CONTROLS 2.6 MASTER POWER SWITCH SUB FIGURE 9: Master Power Switch Subparts ELEC-633- SWITCH,LOCKOUT LEVER KIT 27

28 SECTION 3 SCISSORS FT FIGURE 20: Parts-4 FT 28

29 SECTION 3 SCISSORS SCISSOR,SWITCH MNT 2 ELEC-647 SENSOR,ANGLE 3 HARD-00.25X.00 SLEEVE BEARING,PTFE 4 HARD RETAINING RING,EXT 20 5 MISC KIT 3/8 MOLDING BOND KIT ASM,SCISSOR CYL HB430CE 7 LAS-L06-EC SCISSOR,CONDUIT PARALLEL 8 HARD-656 QUICK NUT-/4 ROD 2 9 HARD X0.50X0.9 SPACER SCISSOR,CONDUIT UPR SET COLLAR,.25 ID 4 2 BM KIT ASM,ROLLER,.00 W/DU 4 3 HB-M24 BASE,SLIDER BLOCK E20002-E200 A2002-A

30 SECTION 3 SCISSORS FT FIGURE 2: Parts-0 FT 30

31 SECTION 3 SCISSORS SCISSOR,SWITCH MNT 2 BM KIT ASM,ROLLER,.00 W/DU 2 3 ELEC-647 SENSOR,ANGLE 4 HARD-00.25X.00 SLEEVE BEARING,PTFE 5 HARD RETAINING RING,EXT 4 6 MISC KIT 3/8 MOLDING BOND 8 7 BM KIT ASM,ROLLER,.00 W/DU SET COLLAR,.25 ID SCISSOR,CONDUIT UPR 0 BM-007-EC BUSHING,SPACER,.38, KIT ASM,SCISSOR CYL HB030 2 HB-M24 BASE,SLIDER BLOCK E000-E00 A002-A004 3

32 SECTION 3 SCISSORS 3.3 CYLINDER SUB - 4 FT FIGURE 22: Cylinder Subparts-4 FT 32

33 SECTION 3 SCISSORS HYDR-04K CYL,SEAL KIT 3.0 B,.5 R,BES 2 HARD-00.25X.00 SLEEVE BEARING,PTFE 4 3 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH SCISSOR,PLATE E-DOWN ACT 5 HARD X0.88X0.44 SHAFT COLLAR ASM,SCISSOR CYL BLK HB430CE 7 HARD X0.63X075 SLEEVE BEARING 8 HYDR-044-FL3 HIRSCHMANN CONNECTOR 9 HYDR-007-2E-4 COIL,24V,HC 0 HYDR-007-2E-5 VALVE,NC,2W/2P,#8,DWN,PULL,DEL ELEC SENSOR,PRESSURE 2 2 HARD /90 LOW FRICTION CABLE 3 HYDR HOSE ASM,PRECUT HB2-3X 4 HYDR-007-2E- COIL,24V,HC 5 HYDR-007-2E-2 VALVE,NC,2W/2P,#8,DWN,PULL,PAR 6 HYDR-605 FITTING,ELB,SAEORM#4-SAEORF#4 7 WHEE-605-P 0.50X0.89X0.25 SPACER 8 LAS-M5 SCISSOR,PLATE E-DOWN ACT 9 HARD X0.88X0.44 SHAFT COLLAR 20 HYDR-044-FL HIRSCHMANN CONNECTOR Superseded; E20002-E200, A2002-A2008 Superseded; E20002-E200, A2002-A2008 E20002-E200, A2002-A2008 E20002-E200, A2002-A2008 E20002-E200, A2002-A2008 E20002-E200, A2002-A2008 E20002-E200, A2002-A2008 HYDR-007-2E-KIT HYDR-007-2E-KIT 2 33

34 SECTION 3 SCISSORS 3.4 CYLINDER SUB - 0 FT FIGURE 23: Cylinder Subparts-0 FT 34

35 SECTION 3 SCISSORS E000-E00, WHEE-605-P 0.50X0.89X0.25 SPACER A002-A004 E000-E00, 2 LAS-M5 SCISSOR,PLATE E-DOWN ACT A002-A004 E000-E00, 3 HYDR-604 FITTING,STR,SAEOR M#6-JIC M3/8 A002-A004 E000-E00, 4 HYDR-044-FL HIRSCHMANN CONNECTOR A002-A004 5 HYDR-007-2E- COIL,24V,HC Superseded; E000-E00, HYDR-007-2E-KIT A002-A004 6 HYDR-007-2E-2 VALVE,NC,2W/2P,#8,DWN,PULL,PAR Superseded; E000-E00, A002-A004 HYDR-007-2E-KIT 7 HYDR-605 FITTING,ELB,SAEORM#4-SAEORF#4 E000-E00, A002-A004 2 E000-E00, 8 HARD X0.88X0.44 SHAFT COLLAR A002-A SCISSOR,PLATE E-DOWN ACT 0 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH HYDR-007-K CYL,SEAL KIT 3.0 B,.5 R 2 HARD X0.88X0.44 SHAFT COLLAR 3 HARD-00.25X.00 SLEEVE BEARING,PTFE ASM,SCISSOR SYL BLK HB030CE 5 HARD X0.63X075 SLEEVE BEARING 6 HARD /70 LOW FRICTION CABLE 7 HYDR-600 HOSE ASM,HB-2X 8 HYDR-044-FL3 HIRSCHMANN CONNECTOR 9 HYDR-007-2E-4 COIL,24V,HC 20 HYDR-007-2E-5 VALVE,NC,2W/2P,#8,DWN,PULL,DEL 2 ELEC SENSOR,PRESSURE 2 35

36 SECTION 4 PLATFORM & RAILS FIGURE 24: Platform & Rails 36

37 SECTION 4 PLATFORM & RAILS PF,WLDMNT K ASM,RAIL W/SO,RND 3 HARD-603 MANUAL BOX 4 HB-WC-L-0-PC RAIL,WC L,E (RND) 5 HB-WC-R-03-PC RAIL,WC R,E (RND) 6 LAS-M34-PC RAIL,SO FLOOR E 7 LAS-M36-PC RAIL,SO TOE BOARD E 8 HARD SNAP BUTTON,SINGLE END 9 SCREW X 0.50 PAN HEAD SCRW 0 LAS-M089-PC RAIL,GATE LATCH HARD X.25 BARREL SCRW, HARD-634 PLUG,.00X.50,BLACK 3 HARD SNAP BUTTON,SINGLE END 4 HB-WC-G-0-PC RAIL,GATE 5 HARD X2.5 ORING 6 HARD X.25 BARREL SCRW, KIT ASM,GATE TOE BOARD 8 LAS-M078--KIT ASM,RAIL SLIDE CHNL W/WASHERS K ASM,RAIL TOOL TRAY 20 MISC-03-0-KIT ANTI-SLIP TAPE,4.00,3.00 LENG KIT ASM,RAIL SLIDE LOCK 22 HB-AL PF,DECK PF,CONDUIT CHANNEL LOWER PF,CONDUIT CHANNEL UPPER 25 HB-WC-SO-03L-PC RAIL,SO L,E (RND) 26 HB-WC-SO-03R-PC RAIL,SO R,E (RND) 27 HARD X0.50C.0.9 SHLD WASH,NYL B 28 MISC KIT ANTI-SLIP TAPE,4.00,2.00 LENG 29 MISC KIT ANTI-SLIP TAPE,4.00,6.00 LENG 2 30 LAS-M0-E--PC PF,STEP POCKET 37

38 SECTION 5 DECALS 5. DECALS - 4 FT FIGURE 25: Decals - 4 FT K DECALS,HB-430CE (Not Pictured: Decal Set) 2 DE708 DECAL,CLEAR 2 3 DE707 DECAL,KEEP 2 4 DE822 DECAL,WEBSITE Superseded; 2 DE822 5 DE600E-0 DECAL,MANUAL BOX 6 DE709 DECAL, LWR 2 7 DE600E-4 DECAL,MAINT LOCK 3 8 DE706 DECAL,UPR HB 9 DE733 DECAL,CAPACITY,670#,2P,I,W/SO 2 0 DE746 DECAL,LANYARD ATTACHMENT DE82 DECAL,LOGO HY-BRID 2 DE747 DECAL,BRAKE RELEASE/NO TOW 3 DE75 DECAL,E-DOWN CABLE 38

39 SECTION 5 DECALS 4 DE736 DECAL,WHL LOAD HB-430CE S2/3 4 5 DE78 DECAL,CE 2 6 DE752 DECAL,CHARGER CORD (EU) 7 DE603- DECAL,MODEL HB-430CE 2 8 DE679 DECAL,HYDR FLUID 9 DE625 DECAL,CTL UPR (DT) 20 DE634 DECAL,ERROR CODES 2 2 DE77-62 DECAL,SAFETY STRIPE (2.00) 4 22 DE77-6 DECAL,SAFETY STRIPE (24.00) 4 23 DE77-63 DECAL,SAFETY STRIPE (22.25) 24 DE623C DECAL,CTL LWR HBLG-CE 25 DE600-0 DECAL,WARNINGS Superseded; 2 DE DE KIT-55 DECAL,DANGERS RETROFIT,430 KIT 27 DE600-03A DECALCAPACITY,670#,2P,I,W/SO Superseded; 3 DE DE DECAL,PLAT EXT & GATE Superseded; DE DE DECAL,DO NOT POWERWASH Superseded; N/A 30 DE DECAL,BATT GAS WARNING Superseded; DE709 3 DE DECAL, ELECTROCUTION HAZARD Superseded; DE DE600-6A DECAL,KEEP Superseded; 2 DE DE600-6B DECAL.CLEAR Superseded; 2 DE DE600-7 DECAL,SAFETY STRIPE (24.00) Superseded; 4 DE DE600-2 DECAL,BRAKE RELASE/NO TOW Superseded; DE DE DECAL,BRAKE RELEASE/NO TOW Superseded; DE DE600E-02 DECAL,DANGERS INDOOR ONLY 38 DE600E-05 DECAL,DANGER TIP Superseded; DE DE600E-06 REPLACE OEM ONLY DECAL Superseded; 2 DE DE600E-8 DECAL,BATT WEIGHT Superseded; 2 DE709 4 DE600E-20 DECAL,CRUSHING HAZARD 42 DE600E-24A DECAL,WHEEL LOAD HB430CE Superseded; DE DE600E-29 DECAL,E-DOWN Superseded; DE75 44 DE600E-30 DECAL,MAINT LOCK USE Superseded; 2 DE DE60 DECAL,LOGO HY-BRID Superseded; DE82 46 DE603E DECAL,MODEL NUMBER,E Superseded; VARIES 47 DE608 DECAL, Superseded; DE DE609 DECAL,HYBRID LIFTS Superseded; DE DE60 DECAL,CUSTOM EQUIPMENT LOGO Superseded; DE DE63 DECAL,LANYARD ATTACHMENT Superseded; DE746 5 DE65 DECAL,CE Superseded; DE78 52 DE62 DECAL,NO UNAUTHORIZED USE 53 DE626 DECAL,PH WARNING Superseded; 2 DE DE627 DECAL,HOLE COVER Superseded; 2 N/A 55 DE629 DECAL,CHARGER CORD DECAL (EU) Superseded; DE DE652 DECAL,WEBSITE Superseded; 3 DE DE804 DECALS,HB2CE Superseded; K 98 N/A SERIAL NUMBER REFERENCE 0 99 N/A SERIAL NUMBER PLATE 0 39

40 SECTION 5 DECALS 5.2 DECALS - 0 FT FIGURE 26: Decals - 0 FT K DECALS,HB-030CE (Not Pictured: Decal Set) 2 DE708 DECAL,CLEAR 2 3 DE707 DECAL,KEEP 2 4 DE600E-0 DECAL,MANUAL BOX 5 DE709 DECAL, LWR 2 6 DE600E-4 DECAL,MAINT LOCK 3 7 DE732 DECAL,CAPACITY,750#,2P,I,W/SO 2 8 DE706 DECAL,UPR HB 9 DE746 DECAL,LANYARD ATTACHMENT 0 DE747 DECAL,BRAKE RELEASE/NO TOW DE75 DECAL,E-DOWN CABLE 2 DE735 DECAL,WHL LOAD HB-030CE S2/3 4 3 DE78 DECAL,CE 2 40

41 SECTION 5 DECALS 4 DE752 DECAL,CHARGER CORD (EU) 5 DE603-0 DECAL,MODEL HB-030CE 2 6 DE679 DECAL,HYDR FLUID 7 DE625 DECAL,CTL UPR (DT) 8 DE77-62 DECAL,SAFETY STRIPE (2.00) 4 9 DE77-6 DECAL,SAFETY STRIPE (24.00) 4 20 DE77-63 DECAL,SAFETY STRIPE (22.25) 2 DE623C DECAL,CTL LWR HBLG-CE 22 DE634 DECAL,ERROR CODES 2 23 DE822 DECAL,WEBSITE Superseded; 2 DE DE82 DECAL,LOGO HY-BRID 25 DE600-0 DECAL,WARNINGS Superseded; 2 DE DE KIT-50 DECAL,DANGERS RETROFIT,030 KIT 27 DE DECAL,CAPACITY 750#,2P,I, W/SO Superseded; 3 DE DE DECAL,PLAT EXT & GATE Superseded; DE DE DECAL,DO NOT POWERWASH Superseded; N/A 30 DE DECAL,BATT GAS WARNING Superseded; DE709 3 DE DECAL, ELECTROCUTION HAZARD Superseded; DE DE600-6A DECAL,KEEP Superseded; 2 DE DE600-6B DECAL.CLEAR Superseded; 2 DE DE600-7 DECAL,SAFETY STRIPE (24.00) Superseded; 4 DE DE600-2 DECAL,BRAKE RELASE/NO TOW Superseded; DE DE DECAL,BRAKE RELEASE/NO TOW Superseded; DE DE600E-02 DECAL,DANGERS INDOOR ONLY Superseded; DE KIT DE600E-05 DECAL,DANGER TIP Superseded; DE DE600E-06 REPLACE OEM ONLY DECAL Superseded; 2 DE DE600E-8 DECAL,BATT WEIGHT Superseded; 2 DE709 4 DE600E-20 DECAL,CRUSHING HAZARD NOT NECESSARY IF KIT USED 0 42 DE600E-24B DECAL,WHEEL LOAD HB030CE Superseded; DE DE600E-29 DECAL,E-DOWN Superseded; DE75 44 DE600E-30 DECAL,MAINT LOCK USE Superseded; 2 DE DE60 DECAL,LOGO HY-BRID Superseded; DE82 46 DE603E DECAL,MODEL NUMBER,E Superseded; VARIES 47 DE608 DECAL, Superseded; DE DE609 DECAL,HYBRID LIFTS Superseded; DE DE60 DECAL,CUSTOM EQUIPMENT LOGO Superseded; DE DE63 DECAL,LANYARD ATTACHMENT Superseded; DE746 5 DE65 DECAL,CE Superseded; DE78 52 DE62 DECAL,NO UNAUTHORIZED USE NOT NECESSARY IF KIT USED 0 53 DE626 DECAL,PH WARNING Superseded; 2 DE DE627 DECAL,HOLE COVER Superseded; 2 N/A 55 DE629 DECAL,CHARGER CORD DECAL (EU) Superseded; DE DE652 DECAL,WEBSITE Superseded; 3 DE DE804 DECALS,HB2CE Superseded; K 98 N/A SERIAL NUMBER REFERENCE 0 99 N/A SERIAL NUMBER PLATE 0 4

42 SECTION 6 OPTIONS & MISCELLANEOUS FIGURE 27: Options & Miscellaneous 42

43 SECTION 6 OPTIONS & MISCELLANEOUS KIT BEACON,FLASHING AMBER HB S2 For 030CE KIT BEACON,FLASHING AMBER HB S2 For 430CE MOTION ALARM,HBS2CE 4 HS-HBCE HYDR SCH,HBLG CE 5 MISC-624 PAINT,WHITE TOUCH-UP SPRAY 6 MISC-625 PAINT,YELLOW TOUCH-UP SPRAY 7 SUPO-607A DOCUMENT,CE DECL HB-030CES2 For 030CE 8 SUPO-607B DOCUMENT,CE DECL HB-430CES2 For 430CE 9 SUPO-60EDUT MANUAL,OP,HBE S2 DUT 2 0 SUPO-6E MANUAL MAINT, HBE SERIES 2 2 SUPO-655 MANUAL ADDENDUM,HB S2CE DECALS 2 MANUAL, HB-030/430CE S2 43

44 Self-Propelled Aerial Work Platform Parts Manual 207 Custom Equipment, LLC 2647 Highway 75 Richfield, WI U.S.A. Tel Fax: Hy-Brid Lifts is a trademark of Custom Equipment, LLC These machines comply with specified EN 280 requirements Revision Date: August 207 Printed In The USA

PARTS MANUAL SUPO-718 REV A SELF PROPELLED AERIAL WORK PLATFORM HB-1230CE SERIES III

PARTS MANUAL SUPO-718 REV A SELF PROPELLED AERIAL WORK PLATFORM HB-1230CE SERIES III SELF PROPELLED AERIAL WORK PLATFORM SERIES III NOTES If There Is A Question About Application And/Or Operation, Contact: Custom Equipment, Inc. 2647 Hwy 175 Richfield, WI 53076 U.S.A. P: +1-262-644-1300