HB-1030 HB-1430 BY CUSTOM EQUIPMENT LLC PARTS MANUAL SELF-PROPELLED AERIAL WORK PLATFORM SUPO-682 REV E SERIES II

Transcription

1 MANUAL SELF-PROPELLED AERIAL WORK PLATFORM HB-030 HB-430 SERIES II MODEL HB-030 SERIAL # RANGES: D002-D005 D0-000-D MODEL HB-430 SERIAL # RANGES: D D20009 D D D

2 NOTES If there is a question about application and/or operation, contact: Custom Equipment, LLC 2647 Hwy 75 Richfield, WI U.S.A. P: F: HB-030/HB-430 2

3 FOREWORD Original instructions written in English. This parts manual is applicable to the following machines: Model HB-030 Serial # Ranges: D002-D005 D0-000-D Model HB-430 Serial # Ranges: D20002-D20009 D D To read the serial number plate, remove the pump side cover. The serial number is located on the chassis above the pump. An additional reference is on the platform below the manual box. HB-030/HB-430 3

4 TABLE OF CONTENTS NOTES... 2 FOREWORD... 3 TABLE OF CONTENTS... 4 INDEX OF FIGURES... 5 SECTION BASE POTHOLE GUARD POTHOLE ACTUATOR SUB STEER ACTUATOR CENTER STEER SUB CASTER SUB FRONT WHEEL SUB DRIVE DRIVE SUB DRIVE BRAKE SUB PUMP PUMP SUB MISCELLANEOUS...26 SECTION 2 CONTROLS MAIN CABLE SUB UPPER CONTROL JOYSTICK SUB LOWER CONTROL ENABLE SWITCH SUB E-STOP SWITCH SUB KEY SWITCH SUB ELEVATE/LOWER SWITCH MASTER POWER SWITCH...47 SECTION 3 SCISSOR SCISSOR CYLINDER SUB...52 SECTION 4 PLATFORM & RAILS PLATFORM & RAILS...54 SECTION 5 DECALS DECALS...56 SECTION 6 OPTIONS & MISCELLANEOUS OPTIONS & MISCELLANEOUS HB-030/HB-430 4

5 INDEX OF FIGURES FIGURE : HB-030 Pothole Guard Parts... 6 FIGURE 2: HB-430 Pothole Guard Parts... 7 FIGURE 3: HB-030/430 Pothole Actuator Subparts...8 FIGURE 4: HB-030 Steer Parts... 9 FIGURE 5: HB-430 Steer Parts... 0 FIGURE 6: HB-030/430 Steer Actuator Part... FIGURE 7: HB-030/430 Center Steer Subparts... 2 FIGURE 8: HB-030 Caster Subparts... 3 FIGURE 9: HB-430 Caster Subparts... 4 FIGURE 0: HB-030/430 Front Wheel Subparts... 5 FIGURE : HB-030/430 Drive Parts... 6 FIGURE 2: HB-030/430 Drive Subparts... 8 FIGURE 3: HB-030/430 Brake Left Subparts...20 FIGURE 4: HB-030 Pump Parts... 2 FIGURE 5: HB-430 Pump Parts...22 FIGURE 6: HB-030/430 Pump Subparts...24 FIGURE 7: HB-030 BASE MISCELLANEOUS...26 FIGURE 8: HB-430 Base Miscellaneous Parts...28 FIGURE 9: HB-030 Controls/Electrical Parts...30 FIGURE 20: HB-430 Controls/Electrical Parts...32 FIGURE 2: HB-030/HB-430 Main Cable...34 FIGURE 22: HB-430/HB-030 Upper Control Parts...36 FIGURE 23: HB-030/430 Joystick Subparts...39 FIGURE 24: HB-030 Lower Control Parts FIGURE 25: HB-430 Lower Control Parts...42 FIGURE 26: HB-030/430 Enable Switch Subparts...44 FIGURE 27: HB-030/430 E-Stop Switch Subparts...44 FIGURE 28: HB-030/430 Key Switch Subparts...45 FIGURE 29: Elevate Lower Switch Parts...46 FIGURE 30: Master Power Switch Parts...47 FIGURE 3: HB-030 Scissor Parts...48 FIGURE 32: HB-430 Scissor Parts...50 FIGURE 33: HB-030 Cylinder Subparts...52 FIGURE 34: HB-430 Cylinder Subparts...53 FIGURE 35: HB-030/430 Platform & Rail Parts...54 FIGURE 36: HB-030 Decals...56 FIGURE 37: HB-430 Decals...58 FIGURE 38: HB-030 Options & Miscellaneous Parts FIGURE 39: HB-430 Options & Miscellaneous Parts...62 HB-030/HB-430 5

6 SECTION BASE. POTHOLE GUARD FIGURE : HB-030 Pothole Guard Parts RND-HB-002-P PIN,HINGE,0.50, HB-PH-4-L-EC BASE,PH BAR L (HB2 8.0 WHL) 3 HB-PH-4-R-EC BASE,PH BAR R (HB2 8.0 WHL) KIT ASM,BASE PH LOCK KIT ASM,BASE PH ARMS 6 SUB A28-KIT ASM,BASE PH ACT 7 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 8 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 9 HARD-626 WASH,0.38ID,0.5D,0.9THK,NYL Superseded; Obsolete 0 HARD HARD WASH,0.38ID,0.5D,0.9THK,NYL 0 HARD-70 SPRING,EXT 5.5X.69 HARD-702 SPRING, EXT 3X.75 HB-030/HB-430 6

7 SECTION BASE FIGURE 2: HB-430 Pothole Guard Parts RND-HB-002-P PIN,HINGE,0.50, HB-PH-2-L-EC BASE,PH BAR L (HB2 0.0 WHL) 3 HB-PH-2-R-EC BASE,PH BAR R (HB2 0.0 WHL) KIT ASM,BASE PH LOCK KIT ASM,BASE PH ARMS 6 SUB A28-KIT ASM,BASE PH ACT 7 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 8 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 9 HARD-626 WASH,0.38ID,0.5D,0.9THK,NYL Superseded; Obsolete 9 HARD WASH,0.38ID,0.5D,0.9THK,NYL 0 HARD-70 SPRING,EXT 5.5X.69 HARD-702 SPRING, EXT 3X.75 0 HARD HB-030/HB-430 7

8 SECTION BASE.2 POTHOLE ACTUATOR SUB FIGURE 3: HB-030/430 Pothole Actuator Subparts HB-M220-P PH PLUNGER ROD 2 HB-PH-20 BASE,PH RET SLEEVE 3 HB-PH-3 BASE,PH GUIDE BLOCK-.5 ID 4 HARD-654 SPRING,COMP,3 X.25 HB-030/HB-430 8

9 SECTION BASE.3 STEER ACTUATOR FIGURE 4: HB-030 Steer Parts SUB A26-KIT ASM,BASE CENTER STEER 2 SUB A45-KIT ASM,BASE CASTERS 8IN WHL 2 3 SUB A29-KIT ASM,BASE STEER ACT 4 ELEC-624 SWITCH,LIMIT STRAIGHT LEVER HB-030/HB-430 9

10 SECTION BASE FIGURE 5: HB-430 Steer Parts SUB A26-KIT ASM,BASE CENTER STEER 2 SUB A27-KIT ASM,BASE CASTER 0 WHL 2 3 SUB A29-KIT ASM,BASE STEER ACT 4 ELEC-624 SWITCH,LIMIT STRAIGHT LEVER HB-030/HB-430 0

11 SECTION BASE FIGURE 6: HB-030/430 Steer Actuator Part BOLT-2502 /4-20 X.75 HHCS 2 2 ELEC-650 ACTUATOR 3 HARD-620 BUSHING,0.38,0.50, HB-M205-P BASE,STEER ACT EXT 5 LAS-M29-P BASE,STEER LS ACT 6 NUTS-6000 /2-20 HEX JAM NUT (THIN) 7 WASH-252 /4 LOCK WASHER 2 HB-030/HB-430

12 SECTION BASE.4 CENTER STEER SUB FIGURE 7: HB-030/430 Center Steer Subparts SET COLLAR,.25 ID 2 HARD-00 DU BEARING,.25 ID, LENGTH 3 HARD-64-5 CLEVIS PIN,3/8 X.25,PLATED 2 4 HARD-643 COTTER PIN, 5/32 X 2 5 HB-ST-2-A-P BASE,TIE ROD LONG 6 HB-ST-3-A-P BASE,TIE ROD SHORT 7 HB-ST-4-B-KIT BASE,STEER WLDMNT (HB2) 8 PB-008-P PIN,STEER,.25,6.0 9 WASH /8 FLAT WASHER 2 HB-030/HB-430 2

13 SECTION BASE.5 CASTER SUB FIGURE 8: HB-030 Caster Subparts WHEE-6-KIT WHL,8X2 GREY UR,OFFSET 2 2 WHEE-609-P WASHER,.05 IDX2 ODX.03 THK P 2 3 WHEE-609-SS WASHER,.05ID,2OD,.03 THK SS 2 4 WHEE P WASHER,.0 ID,2.0 OD,.075 THK 2 5 PB-002-P BASE,CASTER FRONT 6 HARD-65-2 THRUST BEARING,.38 THK,UHMW SET COLLAR,.25 ID 8 HARD-02 RET RING.0 2 HB-030/HB-430 3

14 SECTION BASE FIGURE 9: HB-430 Caster Subparts WHEE-604-KIT WHL,0X2,GREY UR 2 2 WHEE-609-P WASHER,.05 IDX2 ODX.03 THK P 2 3 WHEE-609-SS WASHER,.05ID,2OD,.03 THK SS 2 4 WHEE P WASHER,.0 ID,2.0 OD,.075 THK 2 5 PB-002-P BASE,CASTER FRONT 6 HARD-65-2 THRUST BEARING,.38 THK,UHMW SET COLLAR,.25 ID 8 HARD-02 RET RING.0 2 HB-030/HB-430 4

15 SECTION BASE.6 FRONT WHEEL SUB FIGURE 0: HB-030/430 Front Wheel Subparts HARD-00- DU BEARING, ID X.5 L HB-030/HB-430 5

16 SECTION BASE.7 DRIVE FIGURE : HB-030/430 Drive Parts HB-030/HB-430 6

17 SECTION BASE WHEE-600- WHL,0X4 GREY UR KW SCREW-20 5/6-8 X SS CUP PT SET SCRW 3 HARD-57 KEY,0.25 X 0.25 X HARD-02 RET RING ELEC-626-4R-KIT 6 ELEC-626-4L-KIT 7 ELEC-626-3L-KIT 8 ELEC-626-3R-KIT DRIVE MOTOR,24V ELEC,HB,DUM,R,LDRIVE MOTOR,24V ELEC,HB,DUM DRIVE MOTOR,24V ELE,HB,EUC,L DRIVE MOTOR,24V ELE,HB,EUC,R BLUE/VIOLET LEADS; PRIMARILY ON D & D , UNLESS DRIVES REPLACED YELLOW/GREY LEADS; PRIMARILY ON D & D , UNLESS DRIVES REPLACED YELLOW/GREY LEADS; PRIMARILY ON D & D , UNLESS DRIVES REPLACED BLUE/VIOLET LEADS; PRIMARILY ON D & D , UNLESS DRIVES REPLACED 9 ELEC-627-COVER COVER,VINYL 2 2 ELEC-626-4L- KIT ELEC-626-4R- KIT HB-030/HB-430 7

18 SECTION BASE.8 DRIVE SUB FIGURE 2: HB-030/430 Drive Subparts HB-030/HB-430 8

19 SECTION BASE 2 ELEC-626- BRSHCP ELEC-626- BRUSH 3 ELEC-626-3A 4 ELEC-626-G 5 ELEC-627-3L 6 ELEC-627-3R 7 ELEC-627-5R 8 ELEC-626-4C 9 ELEC-627-5L 0 ELEC-626-4A ELEC-626-4B 2 ELEC-626-4G 3 ELEC-626-4BRUSH DRIVE MOTOR BRUSH CAP DRIVE MOTOR BRUSHES DRIVE MOTOR SHAFT SEAL,EUC DRIVE MOTOR GEARS,HB,EUC DRIVE MOTOR BRAKE L,HB,EUC DRIVE MOTOR BRAKE R,HB,EUC DRIVE MOTOR BRAKE R,HB,DUM DRIVE MOTOR GEARBOX,DUM DRIVE MOTOR BRAKE L,HB,DUM DRIVE MOTOR SHAFT SEAL,DUM DRIVE MOTOR HOUSING GASKET,DUM DRIVE MOTOR GEARS,HB,DUM BRUSH KIT,DUMORE EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED HB-030/HB-430 9

20 SECTION BASE.9 DRIVE BRAKE SUB FIGURE 3: HB-030/430 Brake Left Subparts ELEC-26-7-KIT SWITCH,LIMIT,STRAIGHT LVR MICR 2 ELEC KIT SWITCH,LIMIT,BUTTON,MICRO DUMORE: HOUSING ALL SILVER; PRIMARILY ON D & D , UNLESS DRIVES REPLACED EUCLID: HOUSING WITH BLACK STRIP PRIMARILY ON D & D , UNLESS DRIVES REPLACED HB-030/HB

21 SECTION BASE.0 PUMP FIGURE 4: HB-030 Pump Parts HYDR-032 HYDRAULIC OIL Not available as a replacement part. Replace with Flomite #50, Dexron II, Mobil-DTE 2 or equivalent. 2 HYDR LOW PRESSURE HOSE Quantity in inches 02 3 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH 4 HYDR-600 HOSE ASM,HB-2X 5 HYDR-050- PUMP,24VDC,0.25,.5,3.5 Superseded; Entire pump HYDR-050--KIT 5 HYDR-050--KIT PUMP,24VDC,0.25,.5,3.5 6 HYDR-035 FITTING,ELB,JICM9/6- SAEORM#6 6 HYDR-037 FITTING,ELB,JICM 9/6-NPTM 3/8 7 HYDR KIT2 PUMP,24VDC,0.25,.5,3.5,KTI Entire pump, includes fittings, may sub HYDR-050-KIT2 With KTI or serial numbers before D0-300 Entire pump, includes fittings, may sub HYDR-050-KIT HB-030/HB-430 2

22 SECTION BASE FIGURE 5: HB-430 Pump Parts HB-030/HB

23 SECTION BASE HYDR-032 HYDRAULIC OIL Not available as a replacement part. Replace with Flomite #50, Dexron II, Mobil-DTE 2 or equivalent 32 weight implement oil. 2 HYDR LOW PRESSURE HOSE Quantity in inches 63 3 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH 4 HYDR-050- PUMP,24VDC,0.25,.5,3.5 KTI 4 HYDR-050--KIT2 PUMP,24VDC,0.25,.5,3.5,KTI 5 HYDR-600-A 5 HYDR-600-C HOSE ASM,PRECUT HB430 PMP END HOSE ASM,PRECUT HB430 PMP END Entire pump, includes fittings, may sub HYDR-050- KIT With Bucher, serial numbers before D With KTI or serial numbers after D HYDR-050- PUMP,24VDC,0.32,.0,3.5 Superseded; Bucher 0 HYDR-050--KIT 6 HYDR-050- PUMP,24VDC,0.32,.0,3.5 Bucher 6 HYDR-050--KIT PUMP,24VDC,0.32,.0,3.5 Entire pump, includes fittings, may sub HYDR-050- KIT2 HB-030/HB

24 SECTION BASE. PUMP SUB FIGURE 6: HB-030/430 Pump Subparts HB-030/HB

25 SECTION BASE HYDR-665 VALVE,NO,2W/2P,#8,UP 2 HYDR-664 COIL,8V 2 3 HYDR-663 VALVE,NC,2W/2P,#8,DWN,TURN,DEL DOWN VALVE 4 HYDR-666- SOLENOID,24V,ISOLATED,SPST START SOLENOID 5 HYDR-050- MOTOR PUMP MOTOR,24V,0.25 CIR 6 HYDR-067 PUMP RESERVOIR,.5 GAL 7 HYDR-068 PUMP RESERVOIR O-RING 8 HYDR-667 WASH,0.38 ID,0.75 OD,PRES SEAL 9 HYDR-042 PUMP RESERVOIR CAP 0 HYDR-03 PUMP RESERVOIR,.0 GAL IF KTI PUMP INSTALLED HYDR-05 PUMP MOTOR,24V,0.32 CIR IF KTI PUMP INSTALLED 2 HYDR-2 PUMP,MANIFOLD BLOCK IF KTI PUMP INSTALLED 3 HYDR-692 SOLENOID,24V,00 AMP IF KTI PUMP INSTALLED HB-030/HB

26 SECTION BASE.2 MISCELLANEOUS FIGURE 7: HB-030 BASE MISCELLANEOUS HB-030/HB

27 SECTION BASE K BASE,CASTER HUB SUPPORT D0-020-D HARD-633B CABINET LATCH HANDLE 2 3 HARD-633C CABINET LATCH CAM 4 HARD-633D CABINET LATCH CAM 4 HARD-633E CABINET LATCH CAM Superseded; Obsolete 0 HARD-633D 5 HB-000-P BASE,BATT TRAY D0002-D LAS-M00-E-PC BASE,ACCESS STEP Not required on HB LAS-M226-KIT COVER, SIDE CTL D0002-D LAS-M230-PC COVER,REAR 9 LAS-M23-PC COVER,FRONT D0002-D0005; 0 in. wide x 6.9 long D0002-D0005; 8 in. long, 8 in. wide 0 LAS-M246-KIT COVER,SIDE PUMP D0002-D0005 MISC KIT ANTI-SLIP TAPE,, 3.75 LENGTH 2 HB-M25-P MAINT LOCK PIN (SQUARE) BASE,BATT TRAY D0-020-D HARD-054 BATTERY STRAP/BUCKLE COVER,BASE TOP D0-020-D COVER,FRONT D0-020-D KIT COVER,PUMP SIDE D0-020-D KIT COVER,BATT CONTROL SIDE D0-020-D HB-030/HB

28 SECTION BASE FIGURE 8: HB-430 Base Miscellaneous Parts HB-030/HB

29 SECTION BASE K BASE,CASTER HUB SUPPORT D D HARD-633B CABINET LATCH HANDLE 2 3 HARD-633C CABINET LATCH CAM 4 HARD-633D CABINET LATCH CAM 4 HARD-633E CABINET LATCH CAM Superseded; Obsolete 0 HARD-633D 5 HB-000-P BASE,BATT TRAY D20002-D LAS-M00-E-PC BASE,ACCESS STEP 7 LAS-M226-KIT COVER, SIDE CTL D20002-D LAS-M230-PC COVER,REAR 9 LAS-M23-PC COVER,FRONT D20002-D20009; 0 in. wide x 6.9 long D20002-D20009; 8 in. long, 8 in. wide 0 LAS-M246-KIT COVER,SIDE PUMP D20002-D20009 MISC KIT ANTI-SLIP TAPE,, 3.75 LENGTH 2 HB-M25-P MAINT LOCK PIN (SQUARE) BASE,BATT TRAY D D HARD-054 BATTERY STRAP/BUCKLE COVER,BASE TOP D D COVER,FRONT D D KIT COVER,PUMP SIDE D D KIT COVER,BATT CONTROL SIDE D D HB-030/HB

30 SECTION 2 CONTROLS FIGURE 9: HB-030 Controls/Electrical Parts HB-030/HB

31 SECTION 2 CONTROLS ASM,CTL UPR D D K CTL,CHR INTERLOCK KIT FOR USE WITH ELEC-770 OR ELEC-77 3 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 2 4 ELEC-639 CORD,NEMA 5-5P/5-6R,6.0 2INCH CHARGER PIGTAIL 5 ELEC CORD,NEMA 55/IEC C3,36 36 INCH LENGTH CHARGER CORD 6 ELEC-64A CABLE,6GA,BLACK,63,B/B 7 ELEC-64C CABLE,6GA,RED,50,B/R CABLE,6GA,RED,54,R/R 9 ELEC-645 CHARGER, 24V SIGNET 0 ELEC-645-KITB CHARGER,24V,A,RETROFIT RETROFIT TO ELEC-645 ELEC FUSE 20 AMP AGC D0002-D0005; D0-000-D ELEC FUSE 30 AMP,PCS 2 3 ELEC-686 DIODE 4 ELEC OHM RESISTOR 5 ELEC-688 DIODE TVS.5KE 6 ELEC-747 CHARGER,24V PCS 7 ELEC-747-KITA CHARGER,24V RETROFIT TO ELEC ELEC-770 CHARGER,24V,2A AGM LES PRIME FOR AGM BATT 9 ELEC-770-KITA CHARGER,24V,LES PRI RETRO LGS2 RETROFIT TO ELEC-770, FOR AGM BATT 20 ELEC-77 CHARGER,24V,2A WET CELL LES PRIME FOR WET CELL BATT 2 ELEC-77-KITA CHARGER,24V,2A LES PRI RETRO LGS2 RETROFIT TO ELEC-77, FOR WET BATT 22 ELEC-772 CHARGER,24V,25A,LES SLM 23 ELEC-772-KITA CHARGER,24V,LES SLM RETRO LGS2 RETROFIT TO ELEC ELEC-959 FUSE, 20A ATC D D ASM,CTL LWR D D SUB 903 BOARD,DRIVE CTL (HB2) 27 N/A BATTERY,2V,GR27 HD DEEP CYCLE NOT SOLD FOR REPLACEMENT. REPLACE WITH GROUP 27, 2-VOLT DEEP CYCLE OR AGM BATTERY WEIGHING AT LEAST 45 LB. 28 SUB A3 CTL,WIRE HARNESS,MAIN 0C/2FT Superseded; D000-D0096OBSOLETE SUB A SUB A3-0 CTL,WIRE HARNESS,MAIN 0C/2FT D0002-D SUB A3-3 CTL,WIRE HARNESS,MAIN 0C/27FT D0-000-D SUB A3-4 MAIN CABLE ASSEMBLY D D SUB A8-00 LWR CONTROLS (ANSI STYLE HB2) D0002-D0005; D0-000-D SUB A8-002 LWR CONTROLS (ANSI STYLE HB2) D D SUB A9-00 ASM,CTL UPR (HB ANSI) D0002-D0005; D0-000-D SUB A9-002 ASM,CTL UPR (HB ANSI) D D WD WD,HBLG S2.6 D D ; WIRING DIAGRAM 37 WD-HB2 WIRING DIAGRAM - HB2 38 WS ELEC SCH,HBLG S WS-HB2 ELEC SCH,HB2 D0002-D0005; D0-000-D0-2999; WIRING DIAGRAM D D ; ELECTRICAL SCHEMATIC D0002-D0005; D0-000-D0-2999; ELECTRICAL SCHEMATIC 2 HB-030/HB-430 3

32 SECTION 2 CONTROLS FIGURE 20: HB-430 Controls/Electrical Parts HB-030/HB

33 SECTION 2 CONTROLS ASM,CTL UPR D D K CTL,CHR INTERLOCK KIT USE WITH ELEC-770 OR ELEC-77 3 ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 2 4 ELEC-639 CORD,NEMA 5-5P/5-6R,6.0 6 INCH CHARGER PIGTAIL 5 ELEC CORD,NEMA 55/IEC C3,36 36 INCH LENGTH CHARGER CORD 6 ELEC-64A CABLE,6GA,BLACK,63,B/B 7 ELEC-64C CABLE,6GA,RED,50,B/R CABLE,6GA,RED,54,R/R 9 ELEC-645 CHARGER, 24V SIGNET 0 ELEC-645-KITB CHARGER,24V,A,RETROFIT RETROFIT TO ELEC-645 ELEC FUSE 20 AMP AGC D20002-D20009; D D ELEC FUSE 30 AMP,PCS 2 3 ELEC-686 DIODE 4 ELEC OHM RESISTOR 5 ELEC-688 DIODE TVS.5KE 6 ELEC-747 CHARGER,24V PCS 7 ELEC-747-KITA CHARGER,24V RETROFIT TO ELEC ELEC-770 CHARGER,24V,2A AGM LES PRIME FOR AGM BATT 9 ELEC-770-KITA CHARGER,24V,2A AGM LES PRIME RETROFIT TO ELEC-770, FOR AGM BATT 20 ELEC-77 2 ELEC-77-KITA CHARGER,24V,2A WET CELL LES PRIME CHARGER,24V,2A LES PRI RETRO LGS2 FOR WET CELL BATT RETROFIT TO ELEC-77, FOR WET BATT 22 ELEC-772 CHARGER,24V,25A,LES SLM 23 ELEC-772-KITA CHARGER,24V,LES SLM RETRO LGS2 RETROFIT TO ELEC ELEC-959 FUSE, 20A ATC D D ASM,CTL LWR D D SUB 903 BOARD,DRIVE CTL (HB2) 27 N/A BATTERY,2V,GR27 HD DEEP CYCLE NOT SOLD FOR REPLACEMENT. REPLACE WITH GROUP 27, 2-VOLT DEEP CYCLE OR AGM BATTERY WEIGHING AT LEAST 45 LB. 28 SUB A3-02 CTL,WIRE HARNESS,MAIN 0C/27FT D20002-D SUB A3-3 CTL,WIRE HARNESS,MAIN 0C/27FT D D SUB A3-4 MAIN CABLE ASSEMBLY D D SUB A8-00 LWR CONTROLS (ANSI STYLE HB2) D20002-D20009; D D SUB A8-002 LWR CONTROLS (ANSI STYLE HB2) D D SUB A9-00 ASM,CTL UPR (HB ANSI) D20002-D20009; D D SUB A9-002 ASM,CTL UPR (HB ANSI) D D WD WD,HBLG S2.6 D D ; WIRING DIAGRAM 36 WD-HB2 WIRING DIAGRAM - HB2 37 WS ELEC SCH,HBLG S WS-HB2 ELEC SCH,HB2 D20002-D20009; D D ; WIRING DIAGRAM D D ; ELECTRICAL SCHEMATIC D20002-D20009; D D ; ELECTRICAL SCHEMATIC 2 HB-030/HB

34 SECTION 2 CONTROLS 2. MAIN CABLE SUB FIGURE 2: HB-030/HB-430 Main Cable HB-030 ELEC-749 CONN,CPC,PLUG,4 POS D D ELEC-750 CABLE CLAMP,CPC,BACK SHELL D D ELEC-752 CONTACT PIN,CPC,4-8GA TIN D D ELEC-62 SOCKET,0C,CABLE MNT D D ELEC-620 PLUG,0C,PANEL MNT D D ELEC-622 PLUG,0C,CABLE MNT D D ELEC-62 SOCKET,0C,CABLE MNT D D HB-030/HB

35 SECTION 2 CONTROLS HB-430 ELEC-749 CONN,CPC,PLUG,4 POS D D ELEC-750 CABLE CLAMP,CPC,BACK SHELL D D ELEC-752 CONTACT PIN,CPC,4-8GA TIN D D ELEC-62 SOCKET,0C,CABLE MNT D D ELEC-620 PLUG,0C,PANEL MNT D D ELEC-622 PLUG,0C,CABLE MNT D0-000-D ELEC-62 SOCKET,0C,CABLE MNT D0-000-D HB-030/HB

36 SECTION 2 CONTROLS 2.2 UPPER CONTROL FIGURE 22: HB-430/HB-030 Upper Control Parts HB-030/HB

37 SECTION 2 CONTROLS CTL,WIRE HARNESS,UPR CTL RAIL,CTL MNT CHNL 3 ELEC-892 POWER PORT,USB 2/24V D D ; D D D D ;D D D D ;D D ELEC-60 JOYSTICK 5 WD WD,UPR CTL HBLG 6 HARD-726 PLUG,.09 DIA,BLACK 7 ELEC-065 BUTTON,TWIST REL. RED E-STOP 8 ELEC-066 SWITCH,ROTARY MOM.,3-POS 9 ELEC-067 SWITCH,PUSH BTN,GREEN D D ;D D ; WIRING DIAGRAM D D ;D D D0-378-D ,D D ; FOR BEST RESULTS, USE DIELECTRIC GREASE AT INSTALLATION D0-378-D ,D D ; FOR BEST RESULTS, USE DIELECTRIC GREASE AT INSTALLATION D0-378-D ,D D ; FOR BEST RESULTS, USE DIELECTRIC GREASE AT INSTALLATION K ASM,JOYSTICK GUARD OPTIONAL FIELD INSTALL KIT ELEC-002A-KIT2 SWITCH,ROTARY MOMENTARY,NO/NO D D ;D D ELEC-602-KIT2 BUTTON,PUSH GREEN,NO/NC 3 ELEC-753 CONTACT, SOCKET GA 4 HARD-706 PLUG,0.88 DIA,BLACK D D ,D D D D ;D D ELEC-07-KIT EMERGENCY STOP BUTTON 6 ELEC-620 PLUG,0C,PANEL MNT 7 WD-SUB A9-00 WD,UPR CTL HBLGS2 8 ELEC-33B SWITCH,ROCKER DPDT 9 LAS-M087-PCA RAIL,CONTROL MNT CHANNEL 20 WD-SUB A9-002 WD,UPR CTL HBLG D0002-D0005,D0-000-D0-0096; D20002-D20009, D02-00-D D0002-D0005,D0-000-D0-0096; D20002-D20009, D02-00-D ; WIRING DIAGRAM D0002-D0005,D0-000-D0-2999; D20002-D20009, D02-00-D D0002-D0005,D0-000-D0-2999; D20002-D20009, D02-00-D D D0-2999; D D ; WIRING DIAGRAM 2 0 HB-030/HB

38 SECTION 2 CONTROLS THIS PAGE IS INTENTIONALLY LEFT BLANK HB-030/HB

39 SECTION 2 CONTROLS 2.3 JOYSTICK SUB FIGURE 23: HB-030/430 Joystick Subparts ELEC-60- JOYSTICK HANDLE-LEFT & RIGHT 2 ELEC-60-2 JOYSTICK POTENTIOMETER 3 ELEC-60-4 JOYSTICK RUBBER BOOT ROCKR CAP 4 ELEC-60-5 JOYSTICK-RED ENABLER TRIGGER 5 ELEC-60-A JOYSTICK HANDLE ASSEMBLY 6 ELEC-60-B JOYSTICK SHAFT ASSEMBLY 7 ELEC-60-C JOYSTICK POT &GEAR ASM HB-030/HB

40 SECTION 2 CONTROLS 2.4 LOWER CONTROL FIGURE 24: HB-030 Lower Control Parts HB-030/HB

41 SECTION 2 CONTROLS ELEC-635- ALARM-FAST PULSE 2 ELEC-624 SWITCH,LIMIT STRAIGHT LEVER 2 3 ELEC-63 RELAY,SPDT,ICE CUBE,24V DC 4 4 ELEC-60-2 METER,HOUR D D ELEC-07-KIT BUTTON,PUSH/PULL RED E-STOP 6 ELEC-073F-KIT SWITCH,KEY 7 ELEC-635 ALARM,SLOW PULSE 8 ELEC-628 SENSOR,TILT 2.0 X 2.0 NO 8 ELEC-629 SENSOR,TILT.5 X 2.0 NO USA ONLY; IN CANADA USE ELEC-629 REQUIRED IN CANADA; OK FOR USA 0 ELEC-60-4 METER,VOLT,24V D0-300-D ELEC-33B SWITCH,ROCKER DPDT 2 WD WD,HBLG LWR CTL D0-300-D WD-SUB A8-00 WD,HBLG LWR CTL D D WD-SUB A8-002 WD,HBLG LWR CTL D D HARD-658 PLUG,0.38 DIA,TRANSPARENT 6 4 ELEC-60 METER,HOUR & VOLT Superseded; D D0-0005OBSOLETE. REPLACE WITH ELEC-60--KIT 5 ELEC-636 LED, RED 6 ELEC-60--KIT METER,HOUR 7 ELEC-628-KIT ASM,TILT SENSOR 2.0X2.0 USA ONLY; IN CANADA USE ELEC ELEC-60--KIT HB-030/HB-430 4

42 SECTION 2 CONTROLS FIGURE 25: HB-430 Lower Control Parts HB-030/HB

43 SECTION 2 CONTROLS ELEC-635- ALARM-FAST PULSE 2 ELEC ELEC-63 SWITCH,LIMIT STRAIGHT LEVER RELAY,SPDT,ICE CUBE,24V DC 4 ELEC-60-2 METER,HOUR D02-09-D ELEC-07-KIT BUTTON,PUSH/PULL RED E-STOP 6 ELEC-073F-KIT SWITCH,KEY 7 ELEC-635 ALARM,SLOW PULSE 8 ELEC-628 SENSOR,TILT 2.0 X 2.0 NO USA ONLY; IN CANADA USE ELEC ELEC-629 SENSOR,TILT.5 X 2.0 NO REQUIRED IN CANADA; OK FOR USA 9 ELEC SWITCH,MASTER DISCONNECT D D ELEC-60-4 METER,VOLT,24V D D ELEC-33B SWITCH,ROCKER DPDT 2 WD WD,HBLG LWR CTL D D WD-SUB A8-00 WD,HBLG LWR CTL D D WD-SUB A8-002 WD,HBLG LWR CTL D D HARD-658 PLUG,0.38 DIA,TRANSPARENT 4 ELEC-60 METER,HOUR & VOLT Superseded; D D REPLACE WITH ELEC-60--KIT 5 ELEC-636 LED, RED 6 ELEC-60--KIT METER,HOUR 7 ELEC-628-KIT ASM,TILT SENSOR 2.0X2.0 D D ; MAY REPLACE ANY HOUR METER USA ONLY; IN CANADA USE ELEC ELEC-60--KIT HB-030/HB

44 SECTION 2 CONTROLS 2.5 ENABLE SWITCH SUB FIGURE 26: HB-030/430 Enable Switch Subparts ELEC-602 BUTTON,PUSH GREEN 2 ELEC-87 CONTACT BLOCK,NO W/ BASE 3 ELEC-072 CONTACT BLOCK,NC 4 ELEC-603 CONTACT BLOCK,NO 2.6 E-STOP SWITCH SUB FIGURE 27: HB-030/430 E-Stop Switch Subparts ELEC-872 CONTACT BLOCK,NC W/BASE 2 ELE-07 BUTTON,PUSH/PULL RED E-STOP 3 ELEC-072 CONTACT BLOCK,NC HB-030/HB

45 SECTION 2 CONTROLS 2.7 KEY SWITCH SUB FIGURE 28: HB-030/430 Key Switch Subparts ELEC-073EKEY KEY,SPARE 2 ELEC-073F SWITCH,KEY 3 ELEC-603 CONTACT BLOCK,NO 4 ELEC-87 CONTACT BLOCK,NO W/BASE HB-030/HB

46 SECTION 2 CONTROLS 2.8 ELEVATE/LOWER SWITCH FIGURE 29: Elevate Lower Switch Parts ELEC-002A SWITCH,ROTARY MOMENTARY,3-POS 2 ELEC-603 CONTACT BLOCK,NO 3 ELEC-87 CONTACT BLOCK,NO W/BASE HB-030/HB

47 SECTION 2 CONTROLS 2.9 MASTER POWER SWITCH FIGURE 30: Master Power Switch Parts ELEC SWITCH KNOB,MASTER DISCONNECT HB-030/HB

48 SECTION 3 SCISSOR 3. SCISSOR FIGURE 3: HB-030 Scissor Parts HB-030/HB

49 SECTION 3 SCISSOR BM KIT ASM,ROLLER,.00 W/DU 2 HARD-022 RET RING.25 3 MISC KIT 3/8 MOLDING BOND 4 SUB A7-KIT ASM,SCISSOR CYL 2X 0FT 5 BM KIT ASM,ROLLER,.00 W/DU SET COLLAR,.25 ID SCISSOR,CONDUIT UPR 7 HB-BM-0-EC SCISSOR,CONDUIT UPR Superseded; OBSOLETE. REPLACE WITH SCISSOR,SWITCH MNT 9 HYDR LOW PRESSURE HOSE Quantity in inches 02 0 HARD-00 DU BEARING,.25 ID, LENGTH ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 2 HYDR-600 HOSE ASM,PRECUT HB-030/HB

50 SECTION 3 SCISSOR FIGURE 32: HB-430 Scissor Parts HB-030/HB

51 SECTION 3 SCISSOR ELEC-23-5 SWITCH,LIMIT,ROT LVR,NO/NC PO 2 HARD-00 DU BEARING,.25 ID, LENGTH 3 HYDR LOW PRESSURE HOSE Quantity in inches 63 4 BM KIT ASM,ROLLER,.00 W/DU 5 HARD-022 RET RING.25 6 MISC KIT 3/8 MOLDING BOND 7 SUB A7--KIT ASM,SCISSOR CYL 3X/4X 4/8 8 HYDR-600-B HOSE ASM,PRECUT HB430 CYL END 9 LAS-L06-EC SCISSOR,CONDUIT PARALLEL 0 HARD-656 QUICK NUT-/4 ROD HARD-636 SPACER,0.25ID,0.5 OD,0.9THK SCISSOR,CONDUIT UPR 2 HB-BM-0-EC SCISSOR,CONDUIT UPR Superseded; OBSOLETE. REPLACE WITH SET COLLAR,.25 ID 4 BM KIT ASM,ROLLER,.00 W/DU SCISSOR,SWITCH MNT HB-030/HB-430 5

52 SECTION 3 SCISSOR 3.2 CYLINDER SUB FIGURE 33: HB-030 Cylinder Subparts HYDR-007-K CYL,SEAL KIT 3.0 B,.5 R 2 HARD-00 DU BEARING,.25 ID, LENGTH 4 3 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH 4 HYDR-033 VELOCITY FUSE-7.0 GPM 5 HYDR-035 FITTING,ELB,JICM9/6-SAEORM#6 HB-030/HB

53 SECTION 3 SCISSOR FIGURE 34: HB-430 Cylinder Subparts HYDR-04K CYL,SEAL KIT 3.0 B,.5 R 2 HARD-00 DU BEARING,.25 ID, LENGTH 4 3 HYDR-09 FITTING,ELB,NPTM 3/8-/4 PUSH 4 HYDR-033 VELOCITY FUSE-7.0 GPM HB-030/HB

54 SECTION 4 PLATFORM & RAILS 4. PLATFORM & RAILS FIGURE 35: HB-030/430 Platform & Rail Parts HB-WC-L-D-0-PC RAIL,WC L,D (RND) STANDARD YELLOW HB-WC-L-D-0-PG RAIL,WC L,D (RND) GREEN HB-030/HB

55 SECTION 4 PLATFORM & RAILS 2 HB-WC-R-D-02-PC RAIL,WC R,D (RND) STANDARD YELLOW 2 HB-WC-R-D-02-PG RAIL,WC R,D (RND) GREEN 3 LAS-M35-PC RAIL,SO TOE BOARD,D STANDARD YELLOW 3 LAS-M35-PCG RAIL,SO TOE BOARD,D GREEN 4 LAS-M33-PC RAIL,SO FLOOR,D STANDARD YELLOW 4 LAS-M33-PCG RAIL,SO FLOOR,D GREEN 5 HB-WC-SO-02L-PC RAIL,SO L,D (RND) STANDARD YELLOW 5 HB-WC-SO-02L-PG RAIL,SO L,D (RND) GREEN 6 HARD-067 SNAP BUTTON,0.38 SINGLE END 7 SCREW X 0.50 PAN HEAD SCRW 8 LAS-M089-PC RAIL,GATE LATCH STANDARD YELLOW 8 LAS-M089-PCG RAIL,GATE LATCH GREEN 9 HARD X.25 BARREL SCRW, HARD-634 PLUG,x.5,BLACK HARD-066 SNAP BUTTON,0.50 SINGLE END 2 HB-WC-G-0-PC RAIL,GATE STANDARD YELLOW 2 HB-WC-G-0-PG RAIL,GATE GREEN 3 HARD-606- ORING,0.9X2.5 4 LAS-M078--KIT ASM,RAIL SLIDE CHNL W/WASHERS STANDARD YELLOW 4 4 LAS-M078--KITG ASM,RAIL SLIDE CHNL W/WASHERS GREEN K ASM,RAIL TOOL TRAY STANDARD YELLOW K ASM,RAIL TOOL TRAY GREEN 6 MISC-03-0-KIT ANTI-SLIP TAPE,4.00,3.00 LENG KIT ASM,RAIL SLIDE LOCK STANDARD YELLOW KITG ASM,RAIL SLIDE LOCK GREEN 8 HB-AL PF,DECK PF,CONDUIT CHANNEL LOWER PF,CONDUIT CHANNEL UPPER 2 HB-WC-SO-02R-PC RAIL,SO R,D (RND) STANDARD YELLOW 2 HB-WC-SO-02R-PG RAIL,SO R,D (RND) GREEN PF,WLDMNT 23 HARD-626 WASH,0.38ID,0.5D,0.9THK,NYL Superseded; OBSOLETE 0 HARD HARD WASH,0.38ID,0.5D,0.9THK,NYL 24 MISC KIT ANTI-SLIP TAPE,4.00,2.00 LENG 25 MISC KIT ANTI-SLIP TAPE,4.00,6.00 LENG K ASM,RAIL W/SO,RND STANDARD YELLOW K ASM,RAIL W/SO,RND GREEN 26 LAS-M32-PC RAIL,SO FRONT PANEL Superseded; STANDARD YELLOW K 26 LAS-M32-PCG RAIL,SO FRONT PANEL Superseded; GREEN K 26 SUB C3-KIT ASM,RAIL W/SO,RND Superseded; STANDARD YELLOW K 26 SUB C3-KITG ASM,RAIL W/SO,RND Superseded; GREEN K 27 HARD-603 MANUAL BOX HB-030/HB

56 SECTION 5 DECALS 5. DECALS FIGURE 36: HB-030 Decals K DECALS,HB-030 D D ; DECAL SET 2 DE707 DECAL,KEEP 2 3 DE708 DECAL,CLEAR 2 4 DE77-62 DECAL,SAFETY STRIPE (2.00) 4 5 DE822 DECAL,WEBSITE 2 6 DE600E-0 DECAL,MANUAL BOX 7 DE709 DECAL, LWR 2 8 DE DECAL,E-DOWN LOCATION 9 DE600E-4 DECAL,MAINT LOCK 3 0 DE DECAL,E-DOWN DE77-6 DECAL,SAFETY STRIPE (24.00) 2 2 DE732 DECAL,CAPACITY,750#,2P,I,W/SO 2 3 DE603 DECAL,MODEL HB DE706 DECAL,UPR HB HB-030/HB

57 SECTION 5 DECALS 5 DE746 DECAL,LANYARD ATTACHMENT 2 6 DE82 DECAL,LOGO HY-BRID 7 DE747 DECAL,BRAKE RELEASE/NO TOW 8 DE753 DECAL,CHARGER CORD 9 DE679 DECAL,HYDR FLUID 20 DE777 DECAL,BATT CHARGE DAILY 2 DE778 DECAL,WHEEL LOAD HB-030 S DE623A DECAL,CTL LWR D-0002-D0005, D0-000-D DE770 DECAL,CTL LWR HBLG-ANSI D D DE624A DECAL,CTL UPR D-0002-D0005, D0-000-D DE772 DECAL,CTL UPR D D DE649 DECAL,CAPACITY, TOOL TRAY 25 DE782 DECAL,MADE IN USA 26 DE805 DECALS,HB2 DECAL SET,D0002-D0005,D0-000-D K 2 29 DE600-0 DECAL,WARNINGS D0002-D0005,D0-000-D DE DE DECAL,DANGERS D0002-D0005,D0-000-D DE KIT DE DECAL,CAPACITY 750#,2P,I, W/ SO D0002-D0005,D0-000-D DE DE DECAL,PLAT EXT & GATE D0002-D0005,D0-000-D DE DE DECAL,DO NOT POWERWASH D0002-D0005,D0-000-D N/A 2 34 DE DECAL,BATT GAS WARNING D0002-D0005,D0-000-D DE DE DECAL, ELECTROCUTION HAZARD D0002-D0005,D0-000-D DE DE600-6A DECAL,KEEP D0002-D0005,D0-000-D DE DE600-6B DECAL,CLEAR D0002-D0005,D0-000-D DE DE600-7 DECAL,SAFETY STRIPE (24.00) D0002-D0005,D0-000-D DE DE600-2 DECAL,BRAKE RELASE/NO TOW D0002-D0005,D0-000-D DE DE DECAL,BRAKE RELASE/NO TOW D0002-D0005,D0-000-D DE DE600E-02 DECAL,DANGERS INDOOR ONLY D0002-D0005,D0-000-D0-3 0 DE KIT 2 42 DE600E-05 DECAL,DANGER TIP D0002-D0005,D0-000-D DE DE600E-06 DECAL,TIRE REPLACEMENT D0002-D0005,D0-000-D DE DE600E-8 DECAL,BATT WEIGHT D0002-D0005,D0-000-D DE DE600E-30 DECAL,MAINT LOCK USE D0002-D0005,D0-000-D DE DE63 DECAL,LANYARD ATTACHMENT D0002-D0005,D0-000-D DE DE69 DECAL,CHARGER CORD D0002-D0005,D0-000-D DE DE626 DECAL,PH WARNING D0002-D0005,D0-000-D DE DE627 DECAL,HOLE COVER D0002-D0005,D0-000-D N/A 2 50 DE KIT-50 DECAL,DANGERS RETROFIT,030 KIT, D0002-D0005,D0-000-D DE60 DECAL,LOGO HY-BRID Superseded; 0 DE82 52 DE652 DECAL,WEBSITE Superseded; 0 DE K DECALS,HB-030 DECAL SET,D0002-D0005,D0-000-D N/A SERIAL NUMBER PLATE 0 HB-030/HB

58 SECTION 5 DECALS FIGURE 37: HB-430 Decals K DECALS,HB-430 D D ; DECAL SET 2 DE707 DECAL,KEEP 2 3 DE708 DECAL,CLEAR 2 4 DE77-62 DECAL,SAFETY STRIPE (2.00) 4 5 DE822 DECAL,WEBSITE 2 6 DE600E-0 DECAL,MANUAL BOX 7 DE709 DECAL, LWR 2 8 DE DECAL,E-DOWN LOCATION 9 DE600E-4 DECAL,MAINT LOCK 3 0 DE DECAL,E-DOWN DE77-6 DECAL,SAFETY STRIPE (24.00) 2 2 DE603- DECAL,MODEL HB DE706 DECAL,UPR HB HB-030/HB

59 SECTION 5 DECALS 4 DE733 DECAL,CAPACITY,670#,2P,I,W/SO 2 5 DE746 DECAL,LANYARD ATTACHMENT 2 6 DE82 DECAL,LOGO HY-BRID 7 DE747 DECAL,BRAKE RELEASE/NO TOW 8 DE753 DECAL,CHARGER CORD 9 DE679 DECAL,HYDR FLUID 20 DE777 DECAL,BATT CHARGE DAILY 2 DE663 DECAL,WHEEL LOAD HB-430 S DE623A DECAL,CTL LWR D20002-D20009, D D DE770 DECAL,CTL LWR HBLG-ANSI D D DE624A DECAL,CTL UPR D20002-D20009, D D DE772 DECAL,CTL UPR D D DE649 DECAL,CAPACITY, TOOL TRAY 25 DE782 DECAL,MADE IN USA 26 DE805 DECALS,HB2 D20002-D20009, D D , DECAL SET K 29 DE600-0 DECAL,WARNINGS D20002-D20009, D D DE DE DECAL,DANGERS D20002-D20009, D D DE KIT-55 3 DE600-03A DECALCAPACITY,670#,2P,I,W/SO D20002-D20009, D D DE DE DECAL,PLAT EXT & GATE D20002-D20009, D D DE DE DECAL,DO NOT POWERWASH D20002-D20009, D D N/A 34 DE DECAL,BATT GAS WARNING D20002-D20009, D D DE DE DECAL, ELECTROCUTION HAZARD D20002-D20009, D D DE DE600-6A DECAL,KEEP D20002-D20009, D D DE DE600-6B DECAL,CLEAR D20002-D20009, D D DE DE600-7 DECAL,SAFETY STRIPE (24.00) D20002-D20009, D D DE DE600-2 DECAL,BRAKE RELASE/NO TOW D20002-D20009, D D DE DE DECAL,BRAKE RELASE/NO TOW D20002-D20009, D D DE747 4 DE600E-02 DECAL,DANGERS INDOOR ONLY D20002-D20009, D D DE KIT 42 DE600E-05 DECAL,DANGER TIP D20002-D20009, D D DE DE600E-06 DECAL,TIRE REPLACEMENT D20002-D20009, D D DE DE600E-8 DECAL,BATT WEIGHT D20002-D20009, D D DE DE600E-30 DECAL,MAINT LOCK USE D20002-D20009, D D DE DE63 DECAL,LANYARD ATTACHMENT D20002-D20009, D D DE DE69 DECAL,CHARGER CORD D20002-D20009, D D DE DE626 DECAL,PH WARNING D20002-D20009, D D DE DE627 DECAL,HOLE COVER D20002-D20009, D D N/A 50 DE KIT-55 DECAL,DANGERS RETROFIT,430 KIT,D20002-D20009, D D DE60 DECAL,LOGO HY-BRID Superseded; 0 DE82 52 DE652 DECAL,WEBSITE Superseded; 0 DE K DECALS,HB-430 D20002-D20009, D D , DECAL SET 99 N/A SERIAL NUMBER PLATE 0 HB-030/HB

60 SECTION 6 OPTIONS & MISCELLANEOUS 6. OPTIONS & MISCELLANEOUS FIGURE 38: HB-030 Options & Miscellaneous Parts HB-030/HB

61 SECTION 6 OPTIONS & MISCELLANEOUS K ASM,AIR TO PF HB-030S KIT ASM,TOOL TRAY, HB Superseded; K KIT CORD,NEMA POWER PORT KIT BEACON,FLASHING AMBER HB S KIT PTP,HB KIT ASM,TILT INTERLOCK, HB KIT ASM,MOTION ALARM,HB S KIT CONVERSION KIT: ANSI/CSA HB2 9 ELEC-807 PLUG,POWER PORT Superseded; D0-000-D ELEC-83 PLUG,POWER PORT D0-000-D MISC-624 PAINT,WHITE TOUCH-UP SPRAY 2 MISC-625 PAINT,YELLOW TOUCH-UP SPRAY 3 MISC-627 PAINT,GREEN TOUCH-UP SPRAY 4 SUPO-60FRC MANUAL,OP, HB S2,FR (CAN) 5 SUPO-6FRC MANUAL,MAINT,HB S2,FR (CAN) 6 SUPO-627 DOCUMENT,CSA DECL HB- 030S&S2 D0-000-D0-2999; FRENCH D0-000-D0-2999; FRENCH CONTACT MANUFACTURER WITH REQUEST 7 SUPO-656 MANUAL ADDENDUM,HB S2 DECALS 8 MANUAL, HB-030/430 S K ASM,RAIL TOOL TRAY 20 MISC-60 MANUAL,RESPONSIBILITIES A MISC-600 MANUAL,AERIAL PF 22 SUPO-693 MANUAL OP, HB SERIES 2.6 D0-300-D SUPO-694 MANUAL MAINT, HB SERIES 2 D0-300-D SUPO-6 MANUAL MAINT, HB SERIES 2 D0-000-D SUPO-60 MANUAL OP, HB SERIES 2 26 SUPO-693FRC MANUAL OP, HB SERIES SUPO-693SPA MANUAL OP, HB SERIES SUPO-694FRC MANUAL MAINT, HB SERIES 2 29 SUPO-694SPA MANUAL MAINT, HB SERIES 2 30 SUPO-60SPA MANUAL,OP, HB S2,SP (AME) 3 SUPO-6SPA MANUA, MAINT,HB S2,SP (AME) D0-300-D0-9999; FRENCH D0-300-D0-9999; SPANISH D0-300-D0-9999; FRENCH D0-300-D0-9999; SPANISH D0-000-D0-2999; SPANISH D0-000-D0-2999; SPANISH 0 ELEC-83 HB-030/HB-430 6

62 SECTION 6 OPTIONS & MISCELLANEOUS FIGURE 39: HB-430 Options & Miscellaneous Parts HB-030/HB

63 SECTION 6 OPTIONS & MISCELLANEOUS K ASM,AIR TO PF HB-430S2 Superseded; K KIT ASM,TOOL TRAY, HB Superseded; K KIT CORD,NEMA POWER PORT KIT BEACON,FLASHING AMBER HB S KIT PTP,HB KIT ASM,TILT INTERLOCK, HB KIT ASM,MOTION ALARM,HB S KIT CONVERSION KIT: ANSI/CSA HB2 9 ELEC-807 PLUG,POWER PORT Superseded; D D ELEC-83 PLUG,POWER PORT D D02-08 MISC-624 PAINT,WHITE TOUCH-UP SPRAY 2 MISC-625 PAINT,YELLOW TOUCH-UP SPRAY 3 MISC-627 PAINT,GREEN TOUCH-UP SPRAY 4 SUPO-60FRC MANUAL,OP, HB S2,FR (CAN) 5 SUPO-60SPA MANUAL,OP, HB S2,SP (AME) 6 SUPO-6FRC MANUAL,MAINT,HB S2,FR (CAN) 7 SUPO-6SPA MANUA, MAINT,HB S2,SP (AME) 8 SUPO-628 DOCUMENT,CSA DECL HB- 430S&S2 D D ; FRENCH D D ; SPANISH D D ; FRENCH D D ; SPANISH CONTACT MANUFACTURER WITH REQUEST 9 SUPO-656 MANUAL ADDENDUM,HB S2 DECALS D D MANUAL, HB-030/430 S K ASM,RAIL TOOL TRAY 22 MISC-60 MANUAL,RESPONSIBILITIES A MISC-600 MANUAL,AERIAL PF 24 SUPO-693 MANUAL OP, HB SERIES 2.6 D D SUPO-694 MANUAL MAINT, HB SERIES 2 D D SUPO-6 MANUAL MAINT, HB SERIES 2 D D SUPO-60 MANUAL OP, HB SERIES 2 D D SUPO-693FRC MANUAL OP, HB SERIES SUPO-693SPA MANUAL OP, HB SERIES SUPO-694FRC MANUAL MAINT, HB SERIES 2 3 SUPO-694SPA MANUAL MAINT, HB SERIES 2 D D ; FRENCH D D ; SPANISH D D ; FRENCH D D ; SPANISH 0 ELEC-83 HB-030/HB

64 BY CU STO M EQUIPMENT LLC Self-Propelled Aerial Work Platform Parts Manual HB-030/HB Custom Equipment, LLC 2647 Highway 75 Richfield, WI Tel Fax: service@customequipmentlifts.com Hy-Brid Lifts is a trademark of Custom Equipment, LLC These machines comply with ANSI/SIA A92.6 Revision Date: March 208 Printed in the U.S.A.