Parts Manual (EN) COMMERCIAL CLEANING EQUIPMENT. Read the Operators Manual before using the machine.

Transcription

1 COMMERCIAL CLEANING EQUIPMENT Parts Manual (EN) Read the Operators Manual before using the machine. Read the Safety Messages before servicing machine. 7 South Street Racine, WI (USA) (800) (+00) VERSION RPS Corporation GT-P-EN

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3 Upper Body Assembly...4 Air System...6 Lower Body Assembly...8 Side Broom Assembly...0 Main Broom Assembly < Main Broom Assembly > Drive System...6 Power Supply...8 Common Wear Parts...20 Suggested Parts Inventory...2 TABLE OF CONTENTS TOC

4 4 Upper Body Assembly FOR GRANITE USE PART # 4-05 FOR RED USE PART # USE ON MACHINES WITH SERIAL # AND HIGHER CLUTCH LEVER ASSY P/N FOR GRANITE USE PART # 4-06 FOR RED USE PART # NA COMPLETE HANDLEBAR ASSY P/N HANDLEBAR MNTG BKT ASSY P/N

5 Upper Body Assembly 5 Item Part No. Description Comments Qty 4-0 SERIAL NUMBER PLATE " BLK STRIP BUMPER 2 FT SECTION A HANDLEBAR MTG BKT 4-22 INCL. 4-22A, 4-22B, & HARDWARE B BLACK PLASTIC CLAMP 4-22 INCL. 4-22A, 4-22B, & HARDWARE LATCH COMPLETE 2 PC WITH RIVETS A HOOD CABLE HINGE 23 3/4" SS HANDLE BAR WELDMENT P/N 4-2 INCL. ITEMS 2,3,6,9,20,26,30, & A CLUTCH LEVER P/N 4-34 INCL. ITEMS 9,20,26,30,& BUMPER INCLUDES HARDWARE (OPTIONAL) 4-70 RUBBER HOOD STOP CLUTCH/BRAKE CABLE CLUTCH CABLE RETURN SPRING CLUTCH CABLE ADJ. NUT TUBE PLUG CLUTCH TENSION SPRING V BATTERY METER 8 H-032HCN HCN # H-990 FB CASHD /4"-20 X /2" 20 H-250HCN HCN /4" H PPH #4-40 X /2" 22 H NYLOK # H-3705 NYLOK # H-3708 NYLOK /4" H HCS /4"-20 X 3/4" SS 26 H HCS /4"- 20 X " SS 2 27 H-7070 HN /4"- 20 SS 3 28 H-7086 NYLOK 5/6" - 8 SS 29 H-7004 FW /8" X 5/6" SS 30 H-707 FW 3/8 ID X 7/8 OD SS 3 H-7063 LW /4" SS 32 H-7255 PPH #0-32 X /2" S/S 33 H FHP #0-32 X 5/8" SS 34 H CB 5/6"- 8 X -/2" SS 35 H-7705 HCS /4"- 20 X 3.0" SS 2 5

6 6 Air System COMPLETE FILTER ELEMENT P/N For machines built before serial # 5760 use part Number For machines built after serial # 5760 use part Number

7 Air System Item Part No. Description Comments Qty 4- MAIN BODY MOTOR MOUNTING BRACKET V,TWIN SHAFT MOTOR B MOTOR CRADLE TERMINAL CLIP CIR. BREAKER - 2V/80A RELAY, 2-V RELAY, 2V MAIN DRIVE PULLEY FILTER HOOD A FILTER ELEMENT FILTER WEIGHT ROD P/N INCL. P/N 4-502K, SEAL KIT P/N INCL. SET OF 9 RODS FILTER GRILL FILTER BEATER BAR BEATER BAR BEATER BAR HANDLE BLOWER HOUSING BLOWER WHEEL BLOWER DOOR A BLOWER HOSE A FILTER SEPARATOR P/N 4-52 INCL. SET OF 9 SEPARATORS DOOR LATCH INCLUDES SET OF 2 23 H-002 /2" DBL SIDED TAPE P/N 4-502K INCL. P/N H-002 & H H HEYCO COLLAR 25 H-048 3/6" PVC FOAM P/N 4-502K INCL. P/N H-002 & H H-032HCN HCN # H FB #8-32 X 3/4" 28 H-990 FB CASHD /4"-20 X /2" 29 H-250HCN HCN /4" H SSS CP /4"-20 X 3/8" 3 H-32HCN HCN 5/6" H-380 HW #0 X /2 33 H-3702 NYLOK # H KN # H HCS /4"-20 X 3/4" SS 2 36 H HCS 5/6"- 8 X 3/4" SS 37 H-7003 HCS 3/8"-6 X 3/4" SS 38 H NYLOK 3/8"-6 SS 39 H-7009 FW #0 SS 2 40 H-703 FW /4 ID X 5/8 OD SS 2 4 H-707 FW 3/8 ID X 7/8 OD SS 42 H-7063 LW /4" SS 2 43 H-7065 LW 5/6" SS 44 H-7255 PPH #0-32 X /2" S/S 2 45 H PPH #0-32 X " S/S 46 H-K4320 3/6" X /4" KEY 2 7 7

8 8 8 Lower Body Assembly

9 Lower Body Assembly 9 9

10 Side Broom Assembly Side Broom Assy RIGHT LIFT ARM ASSY P/N DRIVE TUBE ASSY P/N SIDE BROOM MOTOR ASSY P/N

11 Side Broom Assembly Item Part No. Description Comments Qty 4- MAIN BODY R. INNER SIDE PANEL SIDE BROOM MOTOR P/N INCL. ITEMS 3,5,6,7,8 & HARDWARE BROOM SAFETY DRIVE CPLG BROOM LIFT LEVER P/N INCL. ITEMS 4,5,6,7,8,9 & HARDWARE BROOM LIFT SHAFT LIFT LEVER BASE, RT LIFT LEVER COLLAR LIFT LEVER SPRING SIDE BROOM POLYPROPYLENE P/N INCLUDES P/N SIDE BROOM CLUTCH PLATE P/N INCLUDES P/N ADJ. BROOM LIFT BROOM MOUNTING BLOCK SIDE BROOM ARM BROOM RETAINING PLATE A BROOM MOTOR MOUNT P/N INCL. ITEMS 5,6,7,8 & HARDWARE B BROOM SHAFT C DRIVE TUBE BEARING GROMMET-3/8 ID X -/2 OD X HANDLE GRIP SIDE BROOM LONG LINK ADJUSTMENT KNOB RIGHT FLOOR SEAL RH SEAL STRIP 25 H /8" X /4" SPRING PIN 26 H /4" X /2" CLEVIS PIN 27 H /4" X /4" SPRING PIN 28 H-990 FB CASHD /4"-20 X /2" 7 29 H /2" X " CLEVIS PIN 30 H-250HCN HCN /4" H SSS CP /4"-20 X 3/8" 2 32 H-3705 NYLOK # H-3708 NYLOK /4" H HITCH PIN CLIP H-7000 HCS /4"-20 X /2 SS" 2 36 H-707 HN 5/6"- 8 SS 37 H-7086 NYLOK 5/6" - 8 SS 2 38 H-7025 FW 5/8 ID X -/2 OD SS 39 H-7063 LW /4" SS 4 40 H-7257 PPH #0-32 X 5/8" SS 4 4 H-7276 FHP /4"- 20 X -3/4" 4 42 H-7296 PPH SMS #8 X 3/4" SS 3 43 H-HAIR4 #4 HAIR PIN 44 H-M82550 HCS M6-.0 X 4 SS 3 45 H-ZCP54 3/8" X /2" CLEVIS PIN

12 2 2 Main Broom Assembly < 57285

13 Main Broom Assembly 3 3

14 4 Main Broom Assembly > MAIN BROOM LIFT ARM ASSY, P/N BROOM LAT ARM ASSY, P/N A IDLER ARM ASSY P/N LIFT SUPT ASSY P/N USE THIS PAGE FOR MACINES WITH A SERIAL NUMBER OF AND HIGHER

15 Main Broom Assembly Item Part No. Description Comments Qty MAIN BROOM BELT IDLER PULLEY BROOM DRIVE PULLEY REVERSE IDLER ARM A MAIN BROOM LAT ARM W/BEARING BROOM DRIVER 7 4- MAIN BODY R. INNER SIDE PANEL BROOM DRIVE PULLEY IDLER PULLEY 4-39 TENSION SPRING BROOM LIFT LEVER BROOM LIFT SHAFT LIFT LEVER BASE, LT ROTARY LINK BASE LIFT LEVER COLLAR LIFT LEVER SPRING US 26" MAIN BROOM BROOM SUSP. ARM A 3/4" SHAFT COLLAR SUPPORT BLOCK INCLUDES: KEY, SET SCREWS, AND ROLL PINS /4" X " X /2" FLG BEARING B-L SUPPORT BRACKET TABS P/N INCL. P/N 4-423B-L, 4-423B-R & B-R SUPPORT BRACKET TABS P/N INCL. P/N 4-423B-L, 4-423B-R & IDLER ARM P/N INCL. P/N 4-423B-L, 4-423B-R & IDLER DRUM P/N INCL , 4-432, 4-432A, & HARDWARE A IDLER DRUM SPACER P/N INCL , 4-432, 4-432A, & HARDWARE ADJ. BROOM LIFT P/N INCL , 4-432, 4-432A, & HARDWARE BROOM LONG LINK P/N INCL. ITEMS: 0,,2,4,5,33,34,39,5,52 & HDWE BROOM ROTARY LINK BROOM CRANK LINK HANDLE GRIP 33 H-0003 /4" X /2" SPRING PIN 34 H /8" X /4" SPRING PIN 2 35 H JNYL 3/8-24 SS 36 H /6" X 3/4" KEY 2 37 H /4" X /4" SPRING PIN 38 H-32 HCS /2"-3 X 2" 39 H-990 FB CASHD /4"-20 X /2" 2 40 H /2" X " CLEVIS PIN 4 H-250HCN HCN /4" * H SSS CP #0-32 X " 43 H SSS CP /4"-20 X 3/8" 44 H-3708 NYLOK /4" H FW 3/8" X 3/4" NYLON 4 46 H HITCH PIN CLIP 9 47 H /32" X 7/8" COTTER PIN 3 48 H-7000 HCS /4"-20 X /2 SS" 2 49 H-7003 HCS 3/8"-6 X 3/4" SS 2 50 H-7007 HCS 3/8"- 6 X -/4" SS 5 H NYLOK /4"- 20 SS 52 H NYLOK /2"-3 SS 53 H-707 FW 3/8 ID X 7/8 OD SS 7 54* H-702 FW /2 ID X -/4 OD SS 55 H-7025 FW 5/8 ID X -/2 OD SS 56 H-7063 LW /4" SS 2 57 H-7067 LW 3/8" SS 2 58 H-7270 FHP /4"- 20 X " SS 2 59 H-7442 CB /4"- 20 X -/4" SS 60 H /6" X /4" KURL SET SCREW 6 H-NJ04C JNYL /4" - 20 SS 62 H-NJ06C JNYL 3/8-6 SS 2 63 M-5909K3 NEEDLE ROLLER THRUST BEARING 64 M-5909K44 NEEDLE ROLLER THRUST BEARING WASHER 2 5 5

16 6 6 Drive System

17 Drive System 7 7

18 8 Power Supply TROJAN 2V 75 AH 4-27 CROWN 2V 85 AH

19 Power Supply 9 Item Part No. Description Comments Qty /3300 BATTERY TRAY 2 4- MAIN BODY MOTOR MOUNTING BRACKET V,TWIN SHAFT MOTOR B MOTOR CRADLE TERMINAL CLIP LOW BATTERY LIGHT POS ROCKER SWITCH SAFETY SHUT OFF SWITCH CIR. BREAKER - 2V/80A RELAY, 2-V CIR. BREAKER - 2V/6A HOUR METER BATTERY CHARGER SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN N SUB-LEAD, BATTERY TO GREY 50 CONN. NOT SHOWN SUB-HARNESS, GREY 50 TO 80 AMP BREAKER NOT SHOWN SUB-HARNESS, 80 AMP BREAKER TO SOLENOID NOT SHOWN SUB-LEAD, SOLENOID TO MAIN MOTOR NOT SHOWN SUB-HARNESS, MAIN WIRING HARNESS NOT SHOWN GREY 50 CONNECTOR WITH CONTACTS NOT SHOWN CONNECTOR, GREY 50 NOT SHOWN 2 23 H-032HCN HCN # H-990 FB CASHD /4"-20 X /2" 2 25 H-250HCN HCN /4" H-32HCN HCN 5/6" H-3705 NYLOK # H HCS 5/6"- 8 X 3/4" SS 5 29 H-7070 HN /4"- 20 SS 4 30 H-7009 FW #0 SS 2 3 H-705 FW 5/6 ID X 3/4 OD SS 4 32 H-7063 LW /4" SS 3 33 H-7065 LW 5/6" SS 6 34 H-7255 PPH #0-32 X /2" S/S 6 35 H-7257 PPH #0-32 X 5/8" SS 2 36 H-NJ06C JNYL 3/8-6 SS 37 HHCS - SS HCS 5/6"- 8 X /2" 2 9

20 20 Common Wear Parts CYLINDRICAL BROOMS: BROOM TYPE PART #'S Poly 4-40 Nylon 4-40N Carpet Broom 4-40NN Poly & Steel 4-40S Union 4-40U Union & Steel 4-40US SIDE BROOMS: SIDE BROOM TYPE PART#'S Poly Poly & Steel 4-402S FILTER KITS: FILTER TYPE PART#'S Standard Filter Assembly (Includes Tape Seal Kit, Grill, and Filter) Standard Filter Kit 4-502D (Includes Tape Seal Kit and Filter) Micron Filter Micron Filter 4-502F Nomex Filter 4-502N Filter Tape Seal Kit 4-502K SEAL KITS: SEAL KIT PART#'S Neoprene Seal Set

21 Suggested Parts Inventory 2 GT Suggested Parts Inventory Quantity Part # Description 7-30B Front Caster Rear HD Wheel Rear Wheel 4-24 Hood Latch 4-50D Sticker Set GT Sticker Low Battery Light Filter Replacement Seal Replacement Charger Belt 4-3 Belt Red Rocker Switch Side Broom Polypropylene 2

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24 COMMERCIAL CLEANING EQUIPMENT 7 South Street Racine, WI Tel. US: Tel. Int: (00) RPS Corporation 205