Underground ball valves JIP for pre-insulation
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- Felicity Stafford
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1 Data heet Decription Danfo JIP underground ball valve are deigned for ditrict heating ytem and other cloed loop water ytem where the water i treated to avoid internal corroion. aving a fully welded body, the valve meet the requirement for valve ued in ditrict heating and ditrict cooling ytem and offer the highet degree of ecurity. The valve deign make them ideal for underground intallation due to: the valve body deign make them reitant to high axial force and enure a controlled operating torque; deigned flow in the valve i optimized. Thi mean increaed capacity, reduced flow reitance and thu lower pump energy cot; optimal tightne and long lifetime due to deign and material election in ball eal and tem eal (Carbon reinforced PTFE); the valve are maintainance free, beide the hut off valve in the core ditribution network Danfo offer a range of upplementary valve, e.g. hot tap valve, branching valve, houe inertion and twin valve. ain data: k VS = m 3 /h PN 25, 40 Temperature: C edium: Circulation water / glycolic water up to 50 % in. torage and tranport temperature: 40 C Approval and norm: 100 % final inpection. eak and hell tet a well a dimenion and functionality tet i performed on each and every valve according to applicable tandard (EN part 1 P10-P11-P12 & part 2 F20). PED Directive 97/23/EEC odul 1 Danfo A/S i certified according to ISO 9001 Furthermore certified according to ISO and OSAS Deigned, produced and teted according to EN488:2011 DEN-ST/SI VD.KD.I1.02 Danfo 05/2013 1
2 Data heet Ordering Reduced Bore JIP-US WW welding with hexagon tem Short ong PN ength ength N N N N N N N N N N N N N N N N N N N N N N N N N N N Reduced Bore JIP-US WW welding with gear flange / worm and bevel gear PN ength 125 Valve with worm and bevel gear Short Valve with gear flange ength Valve with worm and bevel gear ong Valve with gear flange N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N VD.KD.I1.02 Danfo 05/2013 DEN-ST/SI
3 Data heet Ordering (continued) Full Bore JIP-US FB WW welding with hexagon tem 25 PN ength N N N N N N3054 Service / air vent valve JIP N N N N N N N N0444 ot tap valve JIP-WW welding 100 PN ength N N N N N3562 Full Bore JIP-US FB WW welding with worm bevel gear 20 PN Valve 065N0106 Valve with handle 065N N N N N N N N N N N N N N N0143 Note: we recoend eal welding for plug of hot tap and branching valve after final aembly of buried pipe ytem in order to achieve fully welded ytem within the inulation Branching valve JIP-WW welding JIP-IW internal thread/welding ength PN N N N N N3568 ength PN N PN JIP-WW JIP-IW 065N N N N N N N N N N N N N N N N N2158 Note: we recoend eal welding for plug of hot tap and branching valve after final aembly of buried pipe ytem in order to achieve fully welded ytem within the inulation. - DEN-ST/SI VD.KD.I1.02 Danfo 05/2013 3
4 Data heet Ordering (continued) Acceorie T-key ength S N N8066 S For operation of Danfo ball valve for underground intalation with hexagon tem. The T-key ha a 19 hexagon key in one and for 20-80, and a 27 hexagon in the other and for and all ize with worm and bevel gear. Acceorie Torque reduction wrench Reduction ratio Weight (kg) 1: N8197 For operation of Danfo ball valve for underground intalation with hexagon tem. Torque reduction wrench ha reduction ratio 1:15 and can be ued to operate underground ball valve with hexagon tem. Acceorie ot tap tool box Decription ot tap tool box with feeding tool ot tap tool box without feeding tool ot tap tool box Steam / hot water hoe 5 m 065N N N N8244 Acceorie for hot tap tool box Decription O-ring et O-ring et Center drill 6,35 with barb Feeding tool andle for feed tool ot tapping tool Reduction gear 1:7 (65-100) 065N N N N N N N8102 Drill and hole aw for hot tap tool box Valve ize ole aw. drill rod. retainer complete ole aw Adapter for hot tap valve 20 (Ø15) Drill incl. drill rod: 065N N /32 (Ø24) 065N N N /50 (Ø40) 065N N N (Ø48) 065N N N (Ø65) 065N N N (Ø79) 065N N N VD.KD.I1.02 Danfo 05/2013 DEN-ST/SI
5 Data heet Technical data Reduced bore K VS value m 3 /h ax. Axial oad kn Nominal preure PN 25 Temp. range C edium Circulation water / glycolic water up to 50 % Full bore K VS value m 3 /h ax. Axial oad kn Nominal preure PN 25 Temp. range C edium Circulation water / glycolic water up to 50 % aterial Shell (Valve body) Weldable mild teel* e.g. P235G / at. no (~ St. 37.0) Welding end Weldable mild teel* e.g. P235G / at. no (~ St. 37.0) Valve Stem Acid proof teel* e.g. X2CrNio17122 (EN 10272) / W.nr (~ AISI 316) Stem extenion pipe Acid proof teel* e.g. X2CrNio17132 (EN ) / W.nr (~ AISI 316) Ball Stainle teel e.g. X5CrNi18-10 (EN 10088) / W.nr (~ AISI 304) Seat ring Stem ealing Gear box *) eeting the requirement of the PED (Preure Equipment Directive). Deigned, produced and teted according to EN488:2011 Carbon reinforced PTFE Carbon reinforced PTFE Cat iron with tainle teel trim DEN-ST/SI VD.KD.I1.02 Danfo 05/2013 5
6 Data heet Technical data Preure drop/velocity ΔP (bar) 1,0000 0,5000 0,1000 0, / ,0100 0,0050 0,0010 0,0005 0,0001 JiP RB 0,1 0, m/ec ΔP (bar) 1, / ,5000 0,1000 0,0500 0,0100 0,0050 0,0010 0,0005 0,0001 JiP FB 0,1 0, m/ec Jip RB = reduced bore Jip FB = full bore 6 VD.KD.I1.02 Danfo 05/2013 DEN-ST/SI
7 Data heet Technical data (continued) Preure drop/flow P (bar) 1,0000 0,5000 0,1000 0,0500 0, ,0050 0,0010 0,0005 0,0001 JiP RB m3 /h P (bar) 1,0000 0,5000 0,1000 0,0500 0,0100 0, ,0010 0,0005 0,0001 JiP FB m 3 /h Preure/temperature Bar PA 40 4,0 35 3,5 30 3, ,5 20 2,0 15 1,5 Jip RB Jip FB ,0 5 0,5 0 0 Water (operating area) Steam C DEN-ST/SI VD.KD.I1.02 Danfo 05/2013 7
8 I ex A ex B ØC t ØC t I Data heet Dimenion JIP-US WW welding ex A ex B 2 1 Weight 1 2 t I ØC ex A ex B 1 2 kg ,3 26,9 4 3, ,3 19 3,4 6, ,3 33,7 4 3, ,3 19 3,4 7, ,3 42,4 4,5 3, ,3 19 4,5 9, ,1 48,3 5 3, ,3 19-5,4 11, ,9 60,3 5 3, ,3 19 6, ,3 76,1 5 3, ,3 19 8,1 19, ,9 5,6 3, ,3 19 9,8 23, ,3 6,3 3, , ,6 36, ,7 139,7 6, , ,7 46, ,1 168,3 7,1 4, , , ,1 8 4, , , , , ,9 8 5, , ,6 8 5, , VD.KD.I1.02 Danfo 05/2013 DEN-ST/SI
9 I Data heet JIP-US FB WW welding ØC t I Dimenion (continued) ex A ex B t I ØC ex A ex B Weight (kg) ,3 33,7 4 2, , ,1 42,4 4,5 2, , ,9 48,3 5 2, , ,3 60,3 5 2, , ,1 5 2, , ,9 5,6 3, , ex A ex B ØC A I ØC ex A ex B Weight (kg) ,7 114,3 3, , ,1 139, , ,3 4, , ,6 219,1 4, , , DEN-ST/SI VD.KD.I1.02 Danfo 05/2013 9
10 I I t t I t IØC t Data heet Dimenion (continued) JIP-US WW welding ØGfl ex27 ex 27 G ØC G ØC 2 1 Weight 1 2 t G I ØC ØGfl 1 2 kg ,7 139,7 6,3 3, , ,1 168,3 7, , ,1 8 4, , , , ,9 8 5, , ,6 8 5, , ,4 8,8 6, , , , , , ,5 7, , G ØGfl ØC G ØGfl t I ØC ØGfl 1 2 kg ,7 139,7 6,3 3, , ,1 168,3 7, , ,1 8 4, , , , ,9 8 5, , ,6 8 5, , ,4 8,8 6, , , , , , ,5 7, , DEN-ST/SI VD.KD.I1.02 Danfo 05/
11 r I r r IØC r Data heet Dimenion (continued) JIP-US FB WW welding t ØGfl ex27 G ØC G ØGfl ex27 ød p ØK ØR ØD ØK ØR t I ØC G ØGfl Weight (kg) ,1 139,7-4, , ,3-4, , ,6 219,1-4, , , , ,9-5, , ,4 8,8 6, , n ØD n Valve top and gear flange ød p Open poition q q ØK ØR ØD n ØK ØR ØD n Open poition q q Reduced bore Gear flange d n p q r F10/F , F , F Full bore Gear flange d n p q r F10/F ,5 5 F , F Gear flange F10 No. of bolt hole Diameter of bolt hole D K R F F F F VD.KD.I1.02 Danfo 05/2013 DEN-ST/SI
12 Data heet Dimenion (continued) JIP hot tap welding JIP-WW welding Allen key plug 1 T T ØD ØD PN ØD* T 1 Weight (kg) 20 42,4 24,0 15 2, , ,3 33,7 25 2, , ,3 42,4 25 2, , ,9 48,3 40 2, , ,9 60,3 40 3, , ,3 76,1 50 3, , ,0 88,9 65 3, , ,0 114,3 80 3, ,3 ØD* - internal nominal diameter Branching valve Allen key plug Allen key plug T ex 27 ex 60 T ØD JIP-WW welding JIP-IW internal thread / welding PN ØD* T WW IW Weight (kg) 15 42,4 21,3 15 2, , ,4 26,9 15 2, , ,3 33,7 20 2, , ,3 42,4 25 2, , ,1 48,3 32 2, , ,1/88,9 60,3 40 2, , ,3 76,1 50 2, , ,0 88,9 65 3, , ,0 114,3 80 3, , ,7 139, , , ,1 168, , , ,0 219, , ,3 ØD* - internal nominal diameter DEN-ST/SI VD.KD.I1.02 Danfo 05/
13 Data heet Dimenion (continued) Service / Air vent valve ex D Poition indicator PTFE 2 Bra plug ex C ex D PTFE Bra plug ex C 2 1 ex D Poition indicator Bra plug ex C PTFE ex C ex D Weight (kg) ,4 26,9 2, , ,3 33,7 2, , ,4 2, , ,3 2, , ,1 60,3 2, , ,3 76,1 2, , ,9 3, , ,3 114,3 3, ,5 DEN-ST/SI VD.KD.I1.02 Danfo 05/
14 Data heet 14 VD.KD.I1.02 Danfo 05/2013 DEN-ST/SI
15 Data heet DEN-ST/SI VD.KD.I1.02 Danfo 05/
16 Data heet 16 VD.KD.I1.02 Produced by Danfo A/S 05/2013
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