BALL VALVE SERIES Pneumatic actuator - Actreg

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1 FIGURE: ADA: Pneumatic actuator, double acting ASR: Pneumatic actuator, spring return ASRO: Pneumatic actuator, spring return, spring to open, air to close BALL VALVE SERIES Pneumatic actuator - Actreg G F B C E D L DN A L B ADA ASR ADA C D E F Kg ASR C D E G Kg , , , , , , , , , ,4 DIMENSIONS: (mm.) The pneumatic actuator is calculated for 6 bar air supply, safety factor of 30% and max. differential pressure of 40 bar. OPTIONS: Solenoid valves, limit switches, manual override, pneumatic or electro-pneumatic positioner. 1 08/06/2015

2 BALL VALVE 254 SERIES - PN 40 GENERAL FEATURES: - Split body - floating ball - full bore - blow out proof stem - Anti-static device according to BS 5351, ISO 7121 and NF E Face-to-face dimensions according to DIN 3202 F18 - Cavity balancing hole (standard= 5 mm diameter) in the top of the ball avoids overpressure in the cavity - All valves meet the fugitive emissions according to ISO : Fire safe certified ISO 10497: Lockable lever DESIGN STANDARDS Valves design EN 1983, ISO Body design EN Shell thickness ISO Flanges EN Face to face dimensions EN Series 27 Actuator mounting flange ISO 5211, DIN 3337, EN Shell finishing quality MSS SP 55 Marking EN 19, CE-PED TESTS AND CERTIFICATES Quality Assurance ISO 9001, CE-PED Fire Safe certification ISO 10497: 2004 Pressure testing ISO 17292, EN Other ISO 14001, ATEX 1 27/06/2014

3 BALL VALVE 254 SERIES - Materials Materials Item Description 254 AITFM 254 IITFM 1 Body Body connector Ball A 351 Gr. CF8M (DN15~25 A 479 Tp.316) 4 Seat ring PTFE 5 Stem A 479 Tp Stem thrust seal PTFE + 25% glassfiber 7 O-ring FKM 8 Gland packing Graphite 9 Gland AISI Disk spring Inconel Gland nut AISI Nut AISI Antifriction washer PTFE + 25% glassfiber 14 Wrench A 216 Gr. WCB 15 Stud A 193 Gr. B7M A 193 Gr. B8M 16 Nut A 194 Gr. 2HM A 194 Gr. 8M 17 Spiralwound gasket AISI 316L + PTFE + Graphite 18 Bolt A2 19 Identification plate Stainless steel 2 27/06/2014

4 BALL VALVE 254 SERIES - Dimensions DN 100 ~ DN 200 M N ØD ØP h H H Ø5 DIMENSIONS: (in mm) A L DN Ø P L L1 Ø Q Ø R n x Ø S Ø T X Y h N H M Kg x , , , x , , , x , , , x , , , x , , ,7 ACTUATOR CONNECTION: (in mm) DN ISO B C Ø D n x F I J 65 F , x M8 M F , x M10 M F , x M10 M F , x M12 M F , x M12 M36 24 C I 4x90 =360 B ØD n x F J /06/2014

5 BALL VALVE 254 SERIES PRESSURE-TEMPERATURE CHART: AIT P (bar) T ( C) IIT P (bar) T ( C) TORQUES: (in Nm) Kv VALUE: (in m³/h) PN 40 DN Kv value DN Differential pressure 40 bar /06/2014

6 FIG. ADA - ASR GENERAL FEATURES: - Rack and pinion actuator - Rotation angle 90 ±5 - Travel stop adjustment ±5 - Working temperature: -30 C ~ 100 C - Working pressure: 3 ~ 8 bar - Coupling according to ISO 5211 and DIN 3337 (octagonal drive) - Mounting of solenoid valves according to Namur Std. - Mounting of limit switches according to Namur FIGURE: ADA: double acting ASR: spring return, normally closed ASRO: spring return, normally open DESIGN STANDARDS Mounting of solenoid valves NAMUR Std. Mounting of devices NAMUR VDI, NAMUR VDE 3845 Std. Coupling according ISO 5211, DIN 3337 TESTS AND CERTIFICATES Safety ATEX II 2 GD, SIL3 Quality Assurance CE/PED, ISO9001 1

7 Materials - FIG. ADA - ASR TYPE 10: (double acting) MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 109 O-Ring NBR 2 Piston Aluminium 110 O-Ring NBR 3 Pinion Nickel plated carbon steel 111 O-Ring NBR 4 End caps Aluminium Epoxy coated 113 Bolt Stainless steel 5 Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 119 O-Ring NBR 8 Pinion washer Stainless steel 125 Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 20 Position indicator Polyamide 471 External circlip Stainless steel 21 Cam Polyamide 934 Nut Stainless steel 2

8 Materials - FIG. ADA - ASR TYPE : SPRING RETURN TYPE ASR DOUBLE ACTING TYPE ADA MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 23 Centering ring Nickel plated carbon steel 2 Piston Aluminium 24 Plug air stop NBR 3 Pinion Nickel plated carbon steel 25 Slide guide Resin 4 End caps Aluminium Epoxy coated 26 Lower pinion bearing Hostalen RCH Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 110 O-Ring NBR 8 Pinion washer Stainless steel 111 O-Ring NBR 10 Upper pinion bearing Hostalen RCH Bolt Stainless steel 12 Stop ASTM A O-Ring NBR 14 (*) Spring s long support Polyamide PA O-Ring NBR 15 (*) Spring s short support Polyamide PA Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 18 (*) Bolt Stainless steel 471 External circlip Stainless steel 19 (*) Spring DIN D Nut Stainless steel 20 Position indicator Polyamide 985 (*) Nut Stainless steel 21 Cam Polyamide * Only for ASR ** For type 20: Polyamide PA % G.F. 3

9 Materials - FIG. ADA - ASR TYPE 2500: SPRING RETURN TYPE ASR DOUBLE ACTING TYPE ADA MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 23 Centering ring Nickel plated carbon steel 2 Piston Aluminium 24 Plug air stop NBR 3 Pinion Nickel plated carbon steel 25 Slide guide Resin 4 End caps Aluminium Epoxy coated 26 Lower pinion bearing Hostalen RCH Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 110 O-Ring NBR 8 Pinion washer Stainless steel 111 O-Ring NBR 10 Upper pinion bearing Hostalen RCH Bolt Stainless steel 12 Stop ASTM A O-Ring NBR 14 (*) Spring s long support Polyamide PA O-Ring NBR 15 (*) Spring s short support Polyamide PA Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 18 (*) Bolt Stainless steel 471 External circlip Stainless steel 19 (*) Spring DIN D Nut Stainless steel 20 Position indicator Polyamide 985 (*) Nut Stainless steel 21 Cam Polyamide * Only for ASR ** For type 20: Polyamide PA % G.F. 4

10 Materials - FIG. ADA - ASR TYPE 4000: SPRING RETURN TYPE ASR DOUBLE ACTING TYPE ADA MATERIALS: Item Description Material Item Description Material 1 Body Aluminium hard anodized 23 Centering ring Nickel plated carbon steel 2 Piston Aluminium 24 Plug air stop NBR 3 Pinion Nickel plated carbon steel 25 Slide guide Resin 4 End caps Aluminium Epoxy coated 26 Lower pinion bearing Hostalen RCH Soft pinion washer Polyamide PA O-Ring NBR 6 Slide piston Polyamide PA % G.F. 110 O-Ring NBR 8 Pinion washer Stainless steel 111 O-Ring NBR 10 Upper pinion bearing Hostalen RCH Bolt Stainless steel 12 Stop ASTM A O-Ring NBR 14 (*) Spring s long support Polyamide PA O-Ring NBR 15 (*) Spring s short support Polyamide PA Washer Stainless steel 16 Leveling screw Stainless steel 913 Set screw Stainless steel 18 (*) Bolt Stainless steel 471 External circlip Stainless steel 19 (*) Spring DIN D Nut Stainless steel 20 Position indicator Polyamide 985 (*) Nut Stainless steel 21 Cam Polyamide * Only for ASR ** For type 20: Polyamide PA % G.F. 5

11 Dimensions - FIG. ADA - ASR TYPE 10: (double acting) DIMENSIONS: (mm) TYPE A B C D E F I R ØS ISO 5211 ØL M x V U ,5 F03 36 M5x8 10 6

12 Dimensions - FIG. ADA - ASR TYPE : DIMENSIONS: (mm) TYPE A A B C D E F I R ØS ISO 5211 ØL/ ØL1 M x V ØT X U C20 163, , ,1 F04 42 M5x F05 163, , ,1 F05 50 M6x VK09 163, , ,5 F03 36 M5x8 F05 50 M6x , , ,1 F04 42 M5x F05 195, , ,1 F05 50 M6x , , ,5 F05 50 M6x10 F07 70 M8x , , ,5 F05 50 M6x10 F07 70 M8x , , ,5 F07 70 M8x16 F M10x , , ,5 F07 70 M8x16 F M10x , , ,5 F M10x , , ,5 F M10x17 F M12x , , ,5 F M10x F M16x , , ,5 F M16x

13 Dimensions - FIG. ADA - ASR TYPE 2100: DIMENSIONS: (mm) TYPE A A' B C D E F I R ØS ISO 5211 ØL/ ØL1 M x V ØT X U C , , ,1 F M20x

14 Dimensions - FIG. ADA - ASR TYPE 2500: DIMENSIONS: (mm) TYPE A A B C D E F I R ØS ISO 5211 ØL/ ØL1 M x V ØT X U C , ,0 177,5 176, ,2 F M20x

15 Dimensions - FIG. ADA - ASR TYPE 4000: DIMENSIONS: (mm) TYPE A A B C D E F I R ØS ISO 5211 ØL M x V ØT X U C , , ,5 F M20x F M16x30 10

16 Torque - FIG. ADA Output Torque For Double Acting in Nm TYPE 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar 6,5 bar 7 bar 8 bar Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º , ,6 20 9,7 11, ,6 16,2 17,8 19,5 21, , ,3 23,7 27,1 30,5 33,9 37, , ,5 44,9 51,3 57,7 64,1 70, , ,1 68,9 78,7 88,6 98,4 108, , , , , , , , , , ,4 11

17 Torque - FIG. ASR Output Torque For Spring Return in Nm Spring TYPE Spring set 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar (A) 6,5 bar 7 bar 8 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START S ,5 20 S ,5 S08 (A) ,6 S ,2 S ,2 40 S ,2 S ,3 S ,3 S14 (A) ,3 S ,3 S ,4 80 S ,4 S ,5 S ,6 S14 (A) ,7 S ,4 S ,5 130 S ,6 S ,7 S14 (A) ,8 S ,5 S ,7 200 S ,9 S ,0 S14 (A) ,3 S ,7 S ,9 300 S ,2 S ,5 S14 (A) ,8 (A) Standard 12

18 Torque - FIG. ASR Output Torque For Spring Return in Nm Spring TYPE Max. pressure 3 bar 3,5 bar 4 bar 4,5 bar 5 bar 5,5 bar 6 bar (A) 6,5 bar 7 bar 8 bar stroke Kg 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º 0º 90º END START S ,3 S ,8 500 S ,4 S ,9 S14 (A) ,4 S ,7 S ,3 850 S ,9 S ,6 S14 (A) ,2 S ,1 S , S ,2 S ,2 S14 (A) ,3 S ,3 S , S ,7 S ,4 S14 (A) ,0 S ,0 S , S ,0 S ,0 S14 (A) ,0 S ,9 S , S ,9 S ,4 S14 (A) ,9 S ,7 S , S ,8 S ,9 S14 (A) ,9 (A) Standard 13

19 Operating conditions - FIG. ADA - ASR Air volume (l) Time type ADA (s) Time type ASR (s) TYPE Opening Closing Opening Closing Opening Closing 10 0,035 0,028 0,02 0, ,13 0,09 0,04 0,09 0,12 0, ,27 0,23 0,08 0,08 0,20 0, ,64 0,47 0,11 0,10 0,27 0, ,77 0,76 0,15 0,15 0,32 0, ,19 1,2 0,18 0,22 0,50 0, ,96 1,73 0,30 0,40 0,70 0, ,95 2,74 0,40 0,50 0,90 1, ,7 3,86 0,80 0,90 2,20 2, ,95 4,64 1,20 1,50 2,30 2, ,8 9,3 1,80 2,00 2,80 3, ,6 10,2 2,30 2,60 3,30 3, ,80 3,10 3,80 4, ,2 27,5 3,00 3,50 4,30 5,00 Without resistant torque, air pressure 6 bar, standard spring set Air consumption is the actual free air volume at 1 atm 14

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