SEVERE SERVICE BELLOWS SEALED VALVES EURO CHLOR TYPE 350EC.4-5

Transcription

1 SEVERE SERVICE BELLOWS SEALED VALVES EURO CHLOR TYPE 350EC.4-5 PHÖNIX Armaturen-Werke Bregel GmbH P +49 (5693) F +49 (5693) info@phoenix-armaturen.de

2 BELLOWS SEALED VALVES PHÖNIX EURO CHLOR APPROVALS Model 350EC4-5 Model 350EC14-15 COUPLED STEM DESIGN ONE PIECE STEM DESIGN APPROVAL No. 13/04 APPROVAL No. 13/06 Model 350EC8-9 Model 355EC16-17 APPROVAL No. 13/05 APPROVAL No. 13/07 SEE CATALOG Control Valves SEE CATALOG Pneumatic Operated On / Off Valves REV

3 GLOBE VALVE BELLOWS SEALED APPLICATIONS & DESIGN FEATURES FIG. NO. 350EC4-5 /... APPLICATIONS APPROVAL No. 13/04 IS DESIGNED FOR CRITICAL SERVICE APPLICATIONS INVOLVING LETHAL, TOXIC, CORROSIVE, INFLAMMABLE, VOLATILE, RADIATING, OR EXPENSIVE FLUIDS. THE MOST COMMON APPLICATIONS ARE - DRY CHLORINE (CL2) SERVICE TEMPERATURE -40 C TO 120 C / -40 F TO 248 F - ANHYDROUS HYDROGEN CHLORIDE (HCL) - ANHYDROUS HYDROFLUORIC ACID (HF) - PHOSGENE (COCL2) - VINYL CHLORIDE MONOMER (VCM) - ETHYLENE DICHLORIDE (EDC) - ISOCYANITES (MDI, TDI, HDI, ETC.) AND - FLUIDS OF SIMILAR NATURE. MODEL 350EC4 (UP TO DN50/2") AND 350EC5 (>DN50/2") ARE EURO CHLOR APPROVED FOR THEIR COMPLIANCE WITH GEST 06/318. DESIGN AND SELECTED MATERIALS ALSO MEET THE REQUIREMENTS OF CHLORINE INSTITUTE PAMPHLET 6 SERVICE CLASSES I THROUGH VI. THE UNIQUE VALVE DESIGN GUARANTEES RELIABLE AND EXCELLENT PROTECTION AGAINST LEAKS OR FUGITIVE EMISSIONS. THE STEM SEAL REQUIRES VIRTUALLY NO MAINTENANCE DUE TO LEAK FREE WELD CONNECTIONS OF THE BELLOWS WITH BONNET AND STEM. CONSTANT PACKING MONITORING AND RE-PACKING IS ELIMINATED. IN THE UNLIKELY EVENT OF A BELLOWS FAILURE THE BACKUP PACKING GUARANTEES SAFE VALVE PERFORMANCE UNTIL THE NEXT SCHEDULED SHUTDOWN. SPECIAL DUAL CONTAINMENT DESIGNS FOR COMPLETE VALVE LEAKAGE MONITORING AS WELL AS DESIGNS FOR FLOW CONTROL APPLICATIONS WITH ENHANCED BELLOWS CYCLE LIFE ARE AVAILABLE. DESIGN FEATURES BELLOWS AND PACKING - BELLOWS PROTECTED IN EXTENDED BODY AGAINST DIRECT IMPINGEMENT FROM PRODUCT FLOW - MULTIPLE WALLS AND HYDROFORMED BELLOWS - UP TO BELLOWS OPERATIONS GUARANTEED - PACKING AREA INTEGRAL WITH BONNET NO WELDED-IN SLEEVE STEM - TWO-PIECE STEM PROTECTS THE BELLOWS AGAINST TORQUE STRESS - DESIGN ELIMINATES STEM BEARINGS ALONG WITH THEIR MAINTENANCE NEEDS - METAL-TO-METAL BACK SEAT PROVIDES ADDITIONAL SAFETY - GUIDED STEM ON TOP AND BOTTOM - ONE-PIECE STEM DESIGN UP PER EURO CHLOR GEST 89/140 (MODEL 350EC14-15) BODY AND BONNET - BODIES ARE ONE-PIECE FORGINGS OR CASTINGS WITH LARGER THAN REQUIRED WALL THICKNESS AND INTEGRAL FLANGES - NO WELDS IN PRESSURE BOUNDARY - BODY BONNET JOINT GASKET IS FULLY CONFINED TO PREVENT GASKET FLOW OR BLOWOUT SEATS - SOLID HARDFACINGS FOR OUTSTANDING CORROSION AND WEAR RESISTANCE - KNIFE EDGE METAL-TO-METAL SEAT FOR BUBBLE-TIGHT SHUTOFF - REPLACEABLE DISC FOR INEXPENSIVE MAINTENANCE = ZERO EMISSIONS, ZERO SEAT LEAKAGE, LOW MAINTENANCE REV

4 GLOBE VALVE BELLOWS SEALED STANDARD MATERIALS OF CONSTRUCTION FIG. NO. 350EC4-5 / D EC14-15 / ONE PIECE STEM 3 OPTIONS 3.1 SEE ADDITIONAL PAGES FOR STANDARD OPTIONS! 2 OTHER CUSTOMER SPECIFIC DESIGNS! 1 OTHER MATERIALS PER CUSTOMER REQUIREMENTS ARE AVAILABLE! NOTES PHÖNIX RESERVES THE RIGHT TO CHANGE PRODUCT DESIGN AND SPECIFICATION WITHOUT NOTICE! O C O C MATERIALS ITEM PART NAME LOW TEMP. CARBON STEEL -40 C up to 120 C 1 BODY / / SEAT OVERLAY STELLITE 21 ( 32HRC) 2 DISC / ) OVERLAY STELLITE 6 ( 42HRC) 3 BELLOWS ) 3.1 GUIDE RING ) 3.2 RING ) 4 BONNET / / STUD BOLT A320 GR. L7 4.2 HEX. NUT A194 GR. 7L 6 GLAND FOLLOWER STUD BOLT A320 GR. L7 6.2 HEX. NUT A194 GR. 7L 6.4 WIPER EPDM 6.5 O-RING EPDM 7 LOWER STEM ) 8 COUPLING BRIDGE / QPQ nitrided 10 UPPER STEM HANDWHEEL CAST IRON 12 PILLAR PACKING PTFE-RINGS 18 GASKET GROOVED / PTFE 25 BUSHING / QPQ nitrided 80 POSITION INDICATOR ) TRIM MATERIAL ) MATERIAL REV

5 DN ØG ØK ØD H GLOBE VALVE BELLOWS SEALED PN40 SIZES DN15 - DN350 FIG. NO. 350EC4-5 / D ØR TESTING / MARKING - TEST AND DESIGN ACC. TO GEST 06/318, GEST 86/128, GEST 86/129 - TÜV APPROVED STRENGTH CALCULATION ACC. TO DIN EN AVAILABLE FOR BODY & BONNET - STANDARD TESTS ACC. TO DIN EN12266, ISO 5208, RESISTANCE AND - SHELL STRENGTH and LEAK TEST ACC. TO P10 and P11 - LEAK TEST ON CLOSURE ACC. TO P12 (LEAKAGE RATE A = TIGHT) - ASME B16.34 / MSS SP 61 / API 598 / BS 6755 PRESERVATION - DRYING AT A TEMPERATURE OF 120 C (248 F) FOR AT LEAST 3 HOURS - STUFFING OF DRYING AGENTS (SILICAGEL) INTO THE VALVE - BLANKING OF INLET AND OUTLET ORIFICE WITH SUITABLE GASKETS - AND BOLTED FLANGES TO AVOID ENTRY OF MOISTURE INTO THE VALVE - DISC SECURED IN CLOSED POSITION - UNFINISHED SURFACES PROTECTED AGAINST RUST - LUBRICATION WITH CHLOROFLUORINATED GREASE DIMENSIONS & WEIGHTS & FLOW COEFFICIENTS DN UNIT L H ØR ØG ØK No x ØC ØD B WEIGHT Kv [m³/h] GLOBE FLANGES FACING TYPE B1 * THESE NOMINAL SIZES ARE NOT INCLUDED IN GEST 06/318, CONSTRUCTION AND MATERIAL IN ACC. WITH GEST 06/318 - OTHER SIZES B No x ØC L 2mm=0,079'' cv [USGal/min] x kg 4 15* x lbs x kg 8 20* x lbs x kg x lbs x kg 18 32* x lbs x kg x lbs x kg x lbs x kg 78 65* x lbs x kg x lbs x kg x lbs x kg * x lbs x kg x lbs x kg * x lbs x kg * x lbs x kg * x lbs x kg * x lbs REV

6 GLOBE VALVE BELLOWS SEALED STANDARD MATERIALS OF CONSTRUCTION FIG. NO. 350EC4-5 / A EC14-15 / ONE PIECE STEM 3 OPTIONS 3.1 SEE ADDITIONAL PAGES FOR STANDARD OPTIONS! 2 OTHER CUSTOMER SPECIFIC DESIGNS! 1 OTHER MATERIALS PER CUSTOMER REQUIREMENTS ARE AVAILABLE! NOTES PHÖNIX RESERVES THE RIGHT TO CHANGE PRODUCT DESIGN AND SPECIFICATION WITHOUT NOTICE! O C O C MATERIALS ITEM PART NAME LOW TEMP. CARBON STEEL -40 F up to 248 F 1 BODY A350 LF2 / A352 LCC SEAT OVERLAY STELLITE 21 ( 32HRC) 2 DISC A350 LF2 2) OVERLAY STELLITE 6 ( 42HRC) 3 BELLOWS HASTELLOY C-276 1) 3.1 GUIDE RING HASTELLOY C-276 1) 3.2 RING HASTELLOY C-276 1) 4 BONNET A350 LF2 / A352 LCC 4.1 STUD BOLT A320 GR. L7 4.2 HEX. NUT A194 GR. 7L 6 GLAND FOLLOWER A352 LC3 6.1 STUD BOLT A320 GR. L7 6.2 HEX. NUT A194 GR. 7L 6.4 WIPER EPDM 6.5 O-RING EPDM 7 LOWER STEM A Ti 2) 8 COUPLING A351 CF8C 9 BRIDGE A105 / QPQ nitrided 10 UPPER STEM AISI HANDWHEEL CAST IRON 12 PILLAR AISI PACKING PTFE-RINGS 18 GASKET GROOVED / PTFE 25 BUSHING A29 12L13 / QPQ nitrided 80 POSITION INDICATOR AISI 316TI 1) MATERIAL 316TI OPTIONAL 2) MATERIAL HASTELLOY C-276 OPTIONAL REV

7 NPS ØG ØK ØD H GLOBE VALVE BELLOWS SEALED CLASS 150 SIZES 1/2" - 10" FIG. NO. 350EC4-5 / A ØR TESTING / MARKING - TEST AND DESIGN ACC. TO GEST 06/318, GEST 86/128, GEST 86/129 - TÜV APPROVED STRENGTH CALCULATION ACC. TO DIN EN AVAILABLE FOR BODY & BONNET - STANDARD TESTS ACC. TO DIN EN12266, ISO 5208, RESISTANCE AND - SHELL STRENGTH and LEAK TEST ACC. TO P10 and P11 - LEAK TEST ON CLOSURE ACC. TO P12 (LEAKAGE RATE A = TIGHT) - ASME B16.34 / MSS SP 61 / API 598 / BS 6755 PRESERVATION - DRYING AT A TEMPERATURE OF 120 C (248 F) FOR AT LEAST 3 HOURS - STUFFING OF DRYING AGENTS (SILICAGEL) INTO THE VALVE - BLANKING OF INLET AND OUTLET ORIFICE WITH SUITABLE GASKETS - AND BOLTED FLANGES TO AVOID ENTRY OF MOISTURE INTO THE VALVE - DISC SECURED IN CLOSED POSITION - UNFINISHED SURFACES PROTECTED AGAINST RUST - LUBRICATION WITH CHLOROFLUORINATED GREASE B - CLASS 150 IS NOT INCLUDED IN GEST 06/318, CONSTRUCTION AND MATERIAL IN ACC. WITH 06/318 No x ØC L 1,6mm=1/16'' DIMENSIONS & WEIGHTS & FLOW COEFFICIENTS NPS UNIT L RF L RF H ØR ØG ØK No x ØC ØD B WEIGHT Kv [m³/h] 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 5" 6" 8" 10" GLOBE BALL FLANGES RF TYPE cv [USGal/min] x kg x lbs x kg x lbs x kg x lbs x kg x lbs x kg x lbs x kg x lbs x kg x lbs x kg x lbs x kg x lbs x kg x lbs OTHER SIZES REV

8 NPS ØG ØK ØD H GLOBE VALVE BELLOWS SEALED CLASS 300 SIZES 1/2" - 14" FIG. NO. 350EC4-5 / A ØR TESTING / MARKING - TEST AND DESIGN ACC. TO GEST 06/318, GEST 86/128, GEST 86/129 - TÜV APPROVED STRENGTH CALCULATION ACC. TO DIN EN AVAILABLE FOR BODY & BONNET - STANDARD TESTS ACC. TO DIN EN12266, ISO 5208, RESISTANCE AND - SHELL STRENGTH and LEAK TEST ACC. TO P10 and P11 - LEAK TEST ON CLOSURE ACC. TO P12 (LEAKAGE RATE A = TIGHT) - ASME B16.34 / MSS SP 61 / API 598 / BS 6755 PRESERVATION - DRYING AT A TEMPERATURE OF 120 C (248 F) FOR AT LEAST 3 HOURS - STUFFING OF DRYING AGENTS (SILICAGEL) INTO THE VALVE - BLANKING OF INLET AND OUTLET ORIFICE WITH SUITABLE GASKETS - AND BOLTED FLANGES TO AVOID ENTRY OF MOISTURE INTO THE VALVE - DISC SECURED IN CLOSED POSITION - UNFINISHED SURFACES PROTECTED AGAINST RUST - LUBRICATION WITH CHLOROFLUORINATED GREASE DIMENSIONS & WEIGHTS & FLOW COEFFICIENTS NPS UNIT L RF L RF H ØR ØG ØK No x ØC ØD B WEIGHT Kv [m³/h] 1/2" * 3/4" * GLOBE BALL FLANGES RF TYPE cv [USGal/min] x kg x lbs x kg x lbs " x kg x lbs /4" * 1 1/2" 2" x 22 8 x kg 24 kg x x lbs 53 lbs /2" * 3" 4" x 22 8 x kg 100 kg x x lbs 220 lbs " * 6" 8" * 10" * 12" * 14" * x x x x x kg 400 kg 700 kg 950 kg 1300 kg x x 1 16 x x x lbs 880 lbs 1540 lbs 2090 lbs 2860 lbs * THESE NOMINAL SIZES ARE NOT INCLUDED IN GEST 06/318, CONSTRUCTION AND MATERIAL IN ACC. WITH GEST 06/318 - OTHER SIZES No x ØC L B 1,6mm=1/16'' REV