TECHNICAL BULLETIN Top Entry Cryogenic Ball Valve Standard & Full Port

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Chester Chapman
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1 TECHNICAL BULLETIN Top Entry Cryogenic Ball Valve Standard & Full Port

ROCKER PACKING GLAND 36 stainless steel, rocker shaped packing gland compensates for uneven adjustment of gland bolts. ISO 5 MOUNTING FLANGE Universal mounting dimensions simplify valve actuation.

2 ROCKER PACKING GLAND 36 stainless steel, rocker shaped packing gland compensates for uneven adjustment of gland bolts. ISO 5 MOUNTING FLANGE Universal mounting dimensions simplify valve actuation. STEM PACKING Multiple chevron V-ring PTFE or low fugitive emission graphite packing rings provides positive sealing. STEM Single piece construction and blowout proof design. 7-4 PH stainless steel stem for high strength and corrosion resistance. Nitronic 50 and 36SS stems also available. EXTENDED BONNET 36L components, welded to ASME Boiler & Pressure Vessel Code requirements. Extended bonnets for cold box and non-cold box applications. Extension lengths compliant with MSS SP-34 and BS-6364 standards. Additional extension lengths available to meet specific application requirements. BEARING PCTFE provides stem support for cryogenic applications. SPRING 36 stainless steel or Inconel for long life and corrosion resistance. BALL 36 stainless steel. SEATS PCTFE main seal encapsulated in a 36 stainless steel ring for support that also provides a fire seal according to API 607. Self-adjusting seats that compensate for wear and temperature fluctuations. Low torque seat design to reduce operating torque with PCTFE seat material. BODY CF3M, CF8M stainless steel or other alloys. Robust one-piece body casting, provides minimal potential leak paths The special "V" seating design provides automatic compensation for pressure, temperature and wear. The ball and seats are continuously snugged down into the "V" resulting in positive leak-tight shutoff. Internal body vent provides cavity pressure relief to upstream side. Unidirectional flow, permanently marked on the body. END CONNECTIONS Butt Weld, Socket Weld and Flanged end connections Valve Shown: ASME Class 600, Standard Port Top Entry Valve with Cold Box Extension and Lever. Also available with actuators and with manual gear operators. STANDARDS COMPLIANCE ASME B6.34 Valves - Flanged, Threaded and Welding End ASME B6.0 Face-to-Face and End-to-End Dimensions of Valves API 598 API 607 MSS SP-5 (except full port valves) Valve Inspection and Testing Fire Test for Soft Seated Valves (depending on seat and seal selection) Standard Marking System for Valves

3 ADVANTAGES & SPECIFICATIONS ADVANTAGES Self-Adjusting Seats: Compensate for Wear & Temperature Fluctuations Spring Loaded Low Pressure Seals Built-In Antistatic Feature Simplified In-line Serviceability Minimal Potential Leak Paths ISO 5 Mounting Pad Easy Maintenance SPECIFICATIONS SIZE RANGE: ASME Class 50, 300, 600 Standard Port: / -3 (DN5 DN80) Full Port: - (DN5 DN50) Additional sizes available. Please contact us with your requirements. VALVE BODY PRESSURE-TEMPERATURE RATING The valve body is pressure-temperature rated in accordance with ASME B6.34. The seat & seal rating or body rating determines the practical limitation in actual service conditions. See Pressure-Temperature chart for the maximum working pressure rating. FLANGE DRILLING Valves with flanges are drilled in accordance with ASME B6.5. TESTING Every Apollo valve is fully tested prior to shipment. Testing includes a body shell test, a seat leak test and a cycling test to insure proper functioning of moving parts. Additional testing is also available. Please contact us with your requirements. STANDARD SHELL TEST Each Apollo cryogenic valve is hydrostatically tested to standards that meet or exceed API 598, ASME B6.34, MSS SP-6, MSS SP-7, MSS SP-0 and the Pressure Equipment Directive. STANDARD SOFT SEAT TEST Air test at 80 psi (5.5 bar) per ASME B6.34 and API-598. Zero allowable leakage during the ambient temperature test. ANSI/FCI 70- establishes a series of six leakage classes for control valves and defines the test procedure. Class VI allows the least leakage. Apollo s top entry valves with soft seats are bubble tight at ambient temperatures, which exceeds Class VI requirements. OPTIONAL COLD TEST As an option, cryogenic valves can be helium shell and seat leak tested at -30 F (-96 C) in accordance with BS Customer Service (704) industrial.apollovalves.com A-3

4 PRESSURE TEMPERATURE RATING Class 600 Stainless Pressure (psig) Class 300 Stainless Class 50 Stainless PCTFE TFM Temperature (F) A-4 Customer Service (704) industrial.apollovalves.com

5 FLOW COEFFICIENTS FLOW COEFFICIENTS The Cv values below represent U.S. gallons per minute 60 F water through a 00% open valve at a pressure drop of psi. The metric equivalent, Kv, is the flow of water at +6 C through the valve in cubic meters per hour at a pressure drop of kg/cm. To convert Cv to Kv, multiply the Cv by FLOW COEFFICIENTS STANDARD PORT SIZE 50 CLASS 300 CLASS 600 CLASS FLANGED FLANGED BUTTWELD SOCKET WELD NPT FLANGED BUTTWELD SOCKET WELD NPT /" /4" " " " " FLOW COEFFICIENTS FULL PORT SIZE 50 CLASS FLANGED 300 CLASS FLANGED 600 CLASS FLANGED " " " Customer Service (704) industrial.apollovalves.com A-5

6 ASME 300/600, STANDARD/FULL PORT, SOCKET WELD FIGURES FIGURE E FIGURE ASME Class 300,600, Standard Por E ASME Class 300,600, Full Port, Soc M F D M F D A A B C G B C G FIGURE FIGURE 3 E FIGURE ASME Class NOTE: This drawing and t copied, used, appropriated ASME Class H (PIPE) M D F A See Socket Weld Valve Table with Dimensions B C FIGURE 3 G NOTE: This drawing and the subject matter disclosed therein is the property of Conbraco Industries, Inc. and is not to be copied, used, appropriated or disclosed to others without the expressed written permission of Conbraco Industries, Inc. NAME: A-6 Customer Service (704) industrial.apollovalves.com R MAT'L: EXP. NO. SCALE: DRN: DATE:

7 ASME 300/600, STANDARD/FULL PORT, SOCKET WELD DIMENSIONS ASME CLASS 300, STANDARD PORT, SOCKET WELD FIGURE SIZE A B C D E F G H M /" NA /4" NA 0.00 " NA " NA 0.00 " NA " /4" SCH FIGURE SIZE A B C D E F G H M /" NA /4" NA 7.50 " NA " NA.00 " NA 0.5 3" /4" SCH ASME CLASS 600, STANDARD PORT, SOCKET WELD FIGURE SIZE A B C D E F G H M /" NA FIGURE SIZE A B C D E F G H M /" NA 7.50 ASME CLASS 600, FULL PORT, SOCKET WELD FIGURE SIZE A B C D E F G H M 3/4" NA 0.00 " NA " NA 0.00 " /4" SCH /4" NA 7.50 " NA " NA " /4" SCH ASME CLASS 300, FULL PORT, SOCKET WELD FIGURE SIZE A B C D E F G H M " NA " NA " /4"SCH FIGURE SIZE A B C D E F G H M " NA.00.5" NA " /4"SCH " NA " /4"SCH FIGURE SIZE A B C D E F G H M " NA " /4"SCH Customer Service (704) industrial.apollovalves.com A-7

8 ASME 300/600, STANDARD/FULL PORT, BUTT WELD FIGURES FIGURE E FIGURE E ASME Class 300,600, Standa ASME Class 300, Full Port, B M F D M F D A A B B C FIGURE FIGURE 3 E C FIGURE ASME Cl NOTE: This drawing and the subject matter disclosed therein is the property o copied, used, appropriated or disclosed to others without the expressed writte R ASME Cl G (PIPE) M D F See Buttweld Valve Table with Dimensions B C FIGURE 3 A-8 Customer Service (704) industrial.apollovalves.com NOTE: This drawing and the subject matter disclosed therein is the property of Conbraco Industries, Inc. and is not to be copied, used, appropriated or disclosed to others without the expressed written permission of Conbraco Industries, Inc. NAME: R MAT'L: EXP. NO. SCALE: DRN: DATE:

9 ASME 300/600, STANDARD/FULL PORT, BUTT WELD DIMENSIONS ASME CLASS 300, STANDARD PORT, BUTT WELD FIGURE SIZE A B C D E F G M /" NA /4" NA 0.00 " NA " NA 0.00 " NA " /4" SCH FIGURE SIZE A B C D E F G M /" NA /4" NA 7.50 " NA " NA.00 " NA 0.5 3" /4" SCH ASME CLASS 600, STANDARD PORT, BUTT WELD FIGURE SIZE A B C D E F G M /" NA /4" NA 0.00 " NA " NA 0.00 " /4" SCH /4" SCH FIRGURE SIZE A B C D E F G M /" NA /4" NA 7.50 " NA " NA 0.5 " /4" SCH /4" SCH ASME CLASS 300, FULL PORT, BUTT WELD FIGURE SIZE A B C D E F G M " NA " NA " /4" SCH FIGURE SIZE A B C D E F G M " NA.00.5" NA " /4" SCH Customer Service (704) industrial.apollovalves.com A-9

10 ASME Cla ASME 50/300/600, STANDARD PORT, FLANGED FIGURES FIGURE E ASME Class 50,300 ASME Class 50,300 M F D J (NO. HOLES) G A H B C FIGURE FIGURE E ASME Cla K (PIPE) M D F J (NO. HOLES) G A See Flanged Valve Table with Dimensions H B C FIGURE NOTE: This drawing and the subject matter disclosed therein is the property of Conbraco Industries, Inc. and is not to be copied, used, appropriated or disclosed to others without the expressed written permission of Conbraco Industries, Inc. NAME: R MAT'L: A-0 Customer Service (704) industrial.apollovalves.com EXP. NO. SCALE: DRN: DATE:

11 ASME 50/300/600, STANDARD PORT, FLANGED DIMENSIONS ASME CLASS 50, STANDARD PORT, FLANGED ASME CLASS 600, STANDARD PORT, FLANGED /" NA /4" NA 0.00 " NA " NA 0.00 " /4" SCH " /4" SCH /" N/A /4" N/A 0.00 " N/A " N/A 0.00 " N/A " /4" SCH /" NA /4" NA 7.50 " NA " NA.00 " NA 0.5 3" /4" SCH ASME CLASS 300, STANDARD PORT, FLANGED /" NA /4" NA 0.00 " NA " NA 0.00 " NA " /4" SCH /" NA /4" NA 7.50 " NA " NA.00 " NA 0.5 3" /4" SCH /" NA /4" NA 7.50 " NA " NA 0.5 " /4" SCH " /4" SCH Customer Service (704) industrial.apollovalves.com A-

12 ASME 50/300/600, STANDARD PORT, FLANGED FIGURES FIGURE E ASME Class 50 ASME Class 50 M F D J (NO. HOLES) G A FIGURE H B C FIGURE E ASME K (PIPE) NOTE: This drawing and the subject matter disclosed therein is the property of Conbraco Industries, Inc. and is not to be copied, used, appropriated or disclosed to others without the expressed written permission of Conbraco Industries, Inc. NAME: R MAT'L: EXP. NO. ASME SCALE: DRN: DATE: CHKD: M D F J (NO. HOLES) G A See Full Port Flanged Valve Table with Dimensions H B C FIGURE A- Customer Service (704) industrial.apollovalves.com

13 ASME 50/300/600, STANDARD PORT, FLANGED DIMENSIONS ASME CLASS 50, FULL PORT, FLANGED " NA " NA 0.00 " /4" SCH " NA.00.5" NA 0.5 " /4" SCH ASME CLASS 300, FULL PORT, FLANGED " NA " NA 0.00 " /4" SCH " NA.00.5" NA 0.5 " /4" SCH ASME CLASS 600, FULL PORT, FLANGED " NA " /4" SCH " /4" SCH " NA 0.5.5" /4" SCH " /4" SCH Customer Service (704) industrial.apollovalves.com A-3

14 EXPLODED VIEW HANDLE STOP SCREWS LOCK PLATE HANDLE STOPS PIPE SECUREMENT SCREW HANDLE SECUREMENT SCREW PIPE HANDLE HANDLE ADAPTER GROUNDING SPRING GLAND SCREWS GLAND PLATE GLAND PACKING BONNET NUTS FLOW ARROW TAG BONNET FLOW ARROW TAG TACKS THRUST BEARING STEM GASKET LOADING SPRING BALL D-RING SEAT SEAT HOLDER BONNET STUDS SEAT BODY NAMEPLATE NAMEPLATE TACKS A-4 Customer Service (704) industrial.apollovalves.com

15 STANDARD MATERIALS LIST PART NAME HANDLE STOP SCREWS LOCKPLATE STOPS PIPE SECUREMENT SCREW,3 NUT, PIPE HANDLE/LEVER HANDLE SECUREMENT SCREW,3 HANDLE ADAPTER,3 L-TAB WASHER, GROUNDING SPRING 8-8 Stainless Steel 30 or 304 Stainless Steel 304 Stainless Steel 36 Stainless Steel ASTM A94 Stainless Steel MATERIAL 304 SS Schedule 40 Pipe or 30/304 Stainless Steel Lever 36 Stainless Steel CF8M Stainless Steel 304 or 36 Stainless Steel 36 Stainless Steel GLAND SCREWS ASTM A93 Grade B8 (Optional ASTM A30) GLAND PLATE PACKING GLAND PACKING BONNET NUTS BONNET BEARING 30 or 304 Stainless Steel or Cast CF8M 36 Stainless Steel Graphite Low Fugitive Emission or Chevron PTFE ASTM A94 Stainless Steel CF3M Stainless Steel PCTFE STEM 36 Stainless Steel or 7-4 PH Stainless Steel or Nitronic 50 GASKET LOADING SPRING BALL D-RING SEAT HOLDER SEATS BONNET STUDS BODY NAMPLATE NAMEPLATE TACKS 36 SS Spiral Wound with Graphite or PTFE Filler 36 Stainless Steel 36 Stainless Steel TFM Multiseal 36 Stainless Steel TFM Multiseal or PCTFE ASTM A30 Stainless Steel CF8M or CF3M Stainless Steel (Depending on End Connections) Stainless Steel Stainless Steel Lever/Pipe Handle Notes Note : STANDARD PORT VALVE All.5 & smaller valves use lever handles ASME Class 50 & 300 valves use lever handles ASME Class 600 valves use a pipe handle FULL PORT VALVES All.5 & smaller valves use lever handles All use pipe handles Note : Used with valves having a lever handle Note 3: Used with valves having a pipe handle Customer Service (704) industrial.apollovalves.com A-5

16 CRYOGENIC TOP ENTRY VALVES HOW TO SPECIFY PLEASE USE ALL DIGITS WHEN ORDERING X S S J P MODIFIER BODY MATERIAL TRIM MATERIAL CLASS, PORT, ENDS SEAT X - CRYOGENIC VALVE INCLUDES VENTED BODY STAINLESS STEEL CASTING S - ASTM A35 GRADE CF8M (36 SS) B - A35 CF3M* (36L) ADDITIONAL MATERIALS AVAILABLE. CONTACT CUSTOMER SUPPORT WITH YOUR REQUIREMENTS. STAINLESS STEEL S - 36 SS A - ALLOY 0 B - 36L SS E - 40 SS J - 0S DUPLEX SS K SUPER DUPLEX SS R - AL6XN W - 54 SMO NICKEL BASED F - INCONEL H - HASTELLOY C M - M35- (MONEL) D - HASTELLOY C STEM, M35- BALL N - NICKEL Y - HASTELLOY CLASS 50 STANDARD PORT B - FLANGED FULL PORT E - FLANGED CLASS 300 STANDARD PORT C - FLANGED N - SOCKET WELD P - BUTTWELD R - FLG X BUTTWELD FULL PORT 3 - BUTTWELD F - FLANGED M - SOCKET WELD CLASS 600 STANDARD PORT J - SOCKET WELD K - FLANGED Q - NPT X SOCKET WELD W - BUTTWELD P - PCTFE SEAT, API-607 GRAPHITE STEM PACKING - LOW FUGITIVE EMISSIONS GRAPHITE BONNET GASKET - SPIRAL WOUND PCTFE STEM BEARING R - MULTI-SEAL TFM, API-607 GRAPHITE STEM PACKING - LOW FUGITIVE EMISSIONS GRAPHITE BONNET GASKET - SPIRAL WOUND PCTFE STEM BEARING FULL PORT 7 - BUTTWELD T - SOCKET WELD U - FLANGED * Flanged Valves Only - CF3M ( ) Represents Close Wrought Equivalent A-6 Customer Service (704) industrial.apollovalves.com

17 CRYOGENIC TOP ENTRY VALVES HOW TO SPECIFY 8 EF PH E3 SIZE (IN.) OPTIONS CRYOGENIC EXTENSION LENGTH 3 - / 4-3/ EF DEFAULT SUFFIX OPTIONAL FEATURES MAY BE USED ALONE OR IN COMBINATION (SIMPLY ADD THE SUFFIXES TO THE PRODUCT NUMBER IN THE ORDER LISTED BELOW). NOTE: NOT ALL COMBINATIONS ARE AVAILABLE ON ALL VALVES. -5- WHEEL HANDLE, STAINLESS STEEL -45- NO LEVER OR NUT -- BARE STEM -49- ASSEMBLED DRY -- NO LUBRICATION -57- OXYGEN CLEANED -8- FLAT FACED FLANGES -BT- TEFLON COATED ASTM A93 GRADE B7 FASTENERS -DF- DELTA FERRITE REPORT (SS ONLY) -DP- DYE PENETRANT -EF- GRAPHITE PACKING & SPIRAL WOUND GRAPHITE GASKET -KB- KOLSTERISED BALL -LC- INCLUDES: -DP-LS-MP-TM-TR-XT ALL WELDS, RADIOGRAPHY TO ASME B6.34 -LS- CRYOGENIC IMPACT TESTING TO ASTM A370 -MG- MANUAL GEAR OPERATOR -MH- MANUAL GEAR OPERATOR WITH LOCKOUT -MJ- MANUAL GEAR OPERATOR WITH OVERSIZE HANDWHEEL -MK- MANUAL GEAR OPERATOR WITH OVERSIZE HANDWHEEL & LOCKOUT -MP- POSITIVE MATERIAL IDENTIFICATION -NC- NACE CERTIFIED (RC MAX) -NN- NITRONIC 50 STEM -PG- NO PLASTISOL GRIP ON LEVER -PH- 7-4 PH STEM -RS- BLOW-OUT PROOF WELDED BALL STOP WITH SAFETY CAP -TC- HYDROSTATIC TEST WITH CERTIFIED REPORT -TD- TEST TO API 6D WITH CERTIFICATION -TM- MATERIAL TRACEABILITY -TR- HYDROSTATIC TEST WITH CERTIFICATION & MTR -TW- HYDROSTATIC TEST WITH WITNESS & CERTIFICATION BUTT WELD WELD VALVES INCLUDE A SUFFIX THAT SPECIFIES THE END PREPARATION WELD E.G. SCHEDULE W(SCH0), W4(SCH40), W8(SCH80) W6(SCH60), ETC -XT- BS6364 TESTED WITH TEST REPORT NOTE: This is a very limited list of the available options. Contact the factory for specific requirements and availability. * MG is Generic for Gear Operators. Contact Factory or Price Book for Specific Application and Part No. E3-3 EXTENSION NON-COLD BOX 3 STANDARD PORT & SMALLER E0-0 EXTENSION COLD BOX STANDARD PORT & SMALLER E4-4 EXTENSION COLD BOX.5 - STANDARD PORT - FULL PORT E8-8 EXTENSION COLD BOX 3 STANDARD PORT Customer Service (704) industrial.apollovalves.com NOTE: This is a very limited list of the available options. Contact the factory for specific requirements and availability. * MG is Generic for Gear Operators. Contact Factory or Price Book for Specific Application and Part No. A-7

18 NOTES A-8 Customer Service (704) industrial.apollovalves.com

19 NOTES Customer Service (704) industrial.apollovalves.com A-9

20 PHONE: (704) FAX: (704) Regional Management List now available online at: Customer Service (704)

DOUBLE OFFSET HIGH PERFORMANCE BUTTERFLY VALVES

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