Series 240 Type and Type Pneumatic Control Valves Type 3248 Cryogenic Valve

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1 Series 240 Type and Type Pneumatic Control Valves Type 3248 Cryogenic Valve ANSI version Application Globe or angle valve for cryogenic applications Easy to service due to top-entry design Valve sizes NPS 1 to 6 Pressure rating Class 150 to 600 Temperature range 425 to +149 F 254 to +65 C The Type 3248 Cryogenic Valve is specially designed to meet the requirements of cryogenic applications. Standard metal bellows to meet strict emission requirements Minimized heat leak thanks to the use of a bellows seal and a cryogenic extension bonnet Globe or angle-style valve body Installation in vacuum-insulated pipelines, air separation plants and peripheral plants made possible by a cover plate on the cryogenic extension bonnet Valve maintenance possible without removing it from the pipeline Top entry through the cryogenic extension bonnet allows easy access to the seat, plug and bellows after removal of the actuator The C V coefficients can be modified in wide ranges by replacing the seat and valve plug Fig. 1: Type Pneumatic Control Valve, globe valve with positioner and supply pressure regulator Versions Standard version Temperature range from 320 to +149 F ( 196 to +65 C) Stem sealed by metal bellows and self-adjusting V-ring packing made of pure PTFE or PTFE/carbon Type With Type 3271 Pneumatic Actuator, 175 to cm² effective diaphragm area Type With Type 3277 Pneumatic Actuator for integral positioner attachment, 175 to 750 cm² effective diaphragm area Further versions Temperature range from 320 to 425 F ( 196 to 254 C) Free of oil and grease for oxygen service Version for high-purity gas Pipe jacketing for installation in vacuum-insulated plant components Welding-neck ends (on request) Pneumatic actuator with additional handwheel Cryogenic valves according to DIN EN standard in DN 25 to 150, PN 16 to 100, see Data Sheet u T 8093 EN Fig. 2: Type Pneumatic Control Valve, angle valve with positioner, supply pressure regulator and additional handwheel Associated Information Sheet T 8000-x EN Edition July 2014 Associated Data Sheet for pneumatic actuators T 8310-x EN Data Sheet T EN

2 Principle of operation The medium flows through the cryogenic valve in the direction indicated by the arrow. The position of the valve plug (3) in relation to the seat (2) determines the flow rate. The metal bellows seal (6.3) guarantees that the medium has no direct contact with the V-ring packing (4.2). The packing to seal the stem to the atmosphere is self-adjusting. The stem seal can be checked at any time for leakage by removing the screw plug at the test connection (4.4). Installation We recommend mounting the valve at an angle between 15 and 25 to the horizontal plane. Please contact SAMSON for smaller mounting angles as additional measures are required in this case. Avoid attaching the bracket or support in the area around bellows nut (refer to the Mounting and Operating Instructions u EB 8093 EN). The medium must flow through the valve in the direction indicated by the arrow on the valve body. Fail-safe action Depending on how the springs are arranged in the pneumatic actuator (see Data Sheet u T EN), the valve has two different fail-safe positions effective upon air supply failure: Actuator stem extends (FA) When the air supply fails, the spring force moves the stem downwards causing the valve to close. Actuator stem retracts (FE) When the air supply fails, the spring force moves the stem upwards causing the valve to open. Differential pressures Permissible differential pressures are listed in Information Sheet u T EN: Valves in Class 150 to 300 according to Tables 4.1 to 4.3 Class 600 according to Tables 5.1 to Body 1.1 Cryogenic extension bonnet 2 Seat 3 Plug 4.2 V-ring packing 4.4 Test connection 5 Valve bonnet with yoke 6 Plug stem 6.3 Plug stem extension with metal bellows Fig. 3: Valve bonnet with yoke for Class 600 Fig. 4: Type Globe Valve, Class 150/300 2 T EN

3 Table 1: Technical data for Type 3248 Cryogenic Valve Version Body style Globe valve Angle valve Valve size NPS 1 to 6 NPS 1 to 6 NPS 1 to 6 Pressure rating Class 150 to 300 Class 600 Class 150 to 600 Type of end connections Seat/plug seal Characteristic ANSI Welding ends: Socket weld ends NPS 1 to 2 Welding ends: Butt weld ends ASME B16.25 for NPS 3 to 6 Metal seal Soft seal High-performance metal seal Equal percentage or linear Rangeability 50:1 up to NPS 2 30:1 for NPS 3 to 6 Temperature range Leakage class according to ANSI/FCI 70-2 Welding ends: Butt weld ends ASME B to 149 F ( 196 to +65 C) Down to 425 F ( 254 C) on request Metal seal: IV Soft seal: VI High-performance metal seal: V Table 2: Material Valve Globe valve Angle valve Valve body Seat A 351 CF8 CrNiMo steel Plug Metal seal CrNiMo steel V-ring packing Soft seal Cryogenic extension bonnet, metal bellows, bushings, plug stem Seal ring made of PTFE with glass fiber PTFE with carbon or pure PTFE CrNiMo steel Seats and plugs without soft seal also with Stellite facing Plug up to seat bore 48 made of solid Stellite available. Table 3: C V and K VS coefficients Table 3.1: Overview C V 0.12 to to to to K VS 0.1 to to to to Seat Ø in mm Travel in/mm 0.59/15 mm 1.18/30 mm Table 3.2: Nominal sizes and associated C V coefficients C V NPS DN ½ T EN 3

4 Table 4: Dimensions in mm and weights in kg for Type 3248 Globe Valve Table 4.1: Type 3248 Globe Valve in stainless steel, short pattern, Class 150 to 300 (Fig. 5) Socket weld ends Butt weld ends (Schedule 10S) L in/mm 7.75/ / / / / /451 H1 in/mm 29.75/ / / / / /900 H2 in/mm 1.73/ / / / / /174 H5 in/mm 24.0/ / / / / /923 H6 in/mm 9.45/ / /200 ØC in/mm 1.35/ / /62 ØD in/mm 0.5/ / /17.5 Weight without actuator lbs/kg 34.5/ / / /53 192/87 318/144 Table 4.2: Type 3248 Globe Valve in stainless steel, long pattern, Class 150 to 300 (Fig. 6) Socket weld ends Butt weld ends (Schedule 10S) L in/mm 8.27/ / / / / /508 H1 in/mm 26.77/ / / / / /900 H2 in/mm 1.73/ / / / / /174 H4 in/mm 17.36/ / / / / /551 H5 in/mm 21.0/ / / / / /686 H6 in/mm 3.15/ / /100 Ød in/mm 9.84/ / / / / /430 ØC in/mm 1.33/ / /61.1 ØD in/mm 0.50/ / /12.7 Weight without actuator lbs/kg 33.5/ / /25 115/52 188/85 318/144 The cover plate is prepared for mounting at an angle of 25, mounted unattached and not welded to the insulating section. Other angles for mounting the cover plate on request. 4 T EN

5 Table 4.3: Type 3248 Globe Valve in stainless steel, long pattern, Class 600 (Fig. 5) Socket weld ends Butt weld ends (Schedule 10S) L in/mm 8.27/ / / / / /508 H1 in/mm 35.31/ / / / / /1484 H2 in/mm 1.73/ / / / / /174 H5 in/mm 24.0/ / / / / /923 ØC in/mm 1.35/ / /62 ØD in/mm 0.5/ / /17.5 Weight without actuator lbs/kg 39.7/ / / / / /186 Dimension H mm applies for cm² actuators Table 4.4: Type 3248 Globe Valve in stainless steel, long pattern, Class 600 (Fig. 6) Socket weld ends Butt weld ends (Schedule 10S) L in/mm 8.27/ / / / / /508 H1 in/mm 32.36/ / / / / /1298 H2 in/mm 1.73/ / / / /174 H4 in/mm 17.36/ / / / / /600 H5 in/mm 21.0/ / / / / /737 Ød 2) in/mm 9.84/ / / / / /430 ØC in/mm 1.33/ / /61.1 ØD in/mm 0.50/ / /12.7 Weight without actuator lbs/kg 37.5/ / /30 130/59 234/ /186 Dimension H mm applies for cm² actuators 2) The cover plate is prepared for mounting at an angle of 25, mounted unattached and not welded to the insulating section. Other angles for mounting the cover plate on request. T EN 5

6 Dimensional drawings H2 H1 H H3 H6* ØD Øa L X D (X 1:2) H5 ØC 101 H2 H1 H H3 H6* Ød ØD Øa t=3 X L D (X 1:2) H4 H5 ØC H3 H H1 h=30 Øa ØD Ød L t=3 t=3 L H4 H5 Fig. 5: Type Globe Valve Fig. 6: Type Globe Valve Fig. 7: Type Angle Valve * H6 only in Class 150 to 300 and NPS 1 to 2 Table 5: Dimensions in mm and weights in kg for Type 3248 Angle Valve Table 5.1: Type 3248 Angle Valve in stainless steel version, Class 300 (Fig. 7) L in/mm 3.86/ / / / / /236 H1 in/mm 32.68/ / / / / /1101 H4 in/mm 23.62/ / / / / /750 H5 in/mm 26.93/ / / / / /887 Ød in/mm 11.10/ / / / / /282 Butt weld ends/pipe connection SCH 10S SCH 10S SCH 10S SCH 10S SCH 10S SCH 10S Weight without actuator lbs/kg 36.5/ /27 60/27 126/57 216/98 280/127 Table 5.1: Type 3248 Angle Valve in stainless steel version, Class 600 (Fig. 7) L in/mm 3.86/ / / / / /236 H1 in/mm 31.42/ / / / / /1210 H4 in/mm 15.75/ / / / / /550 H5 in/mm 20.08/ / / / / /649 Ød in/mm 11.10/ / / / / /282 Butt weld ends/pipe connection SCH 40S SCH 40S SCH 40S SCH 40S SCH 40S SCH 40S Weight without actuator lbs/kg 40/ / /31 135/61 236/ /186 6 T EN

7 Table 6.1: Dimensions and weights for Types 3271 and 3277 Pneumatic Actuators Actuator in² cm² Diaphragm ØD in/mm 8.46/ / / / / / / / /534 H in/mm 3.07/ / / / / / / / /490 Max. travel in/mm 0.59/ / / /120 H3 Type 3271 in/mm 4.33/ / / /650 Type 3277 in/mm 4.33/ /190 Weight Type 3271 lbs/kg 13/6 11/5 18/8 33/15 49/22 79/36 176/80 154/70 386/175 Type 3277 lbs/kg 22/10 20/9 26/12 42/19 57/26 88/ cm² and larger including lifting ring Table 6.2: Valve/actuator assignment for Class 150/300 Valve size Stem diameter Actuator NPS 1 to in (10 mm) 175 to 750 cm² NPS in (16 mm) 350 to 750 cm² NPS 4 to in (16 mm) 350 to cm² Table 6.3: Valve/actuator assignment for Class 600 Valve size Stem diameter Actuator NPS ½ to in (12 mm) 175 to 750 cm² NPS 1½ to in (16 mm) 350 to cm² NPS in (16 mm) 350 to cm² NPS in (40 mm) 1000 to cm² T EN 7

8 The following specifications are required on ordering: Type 3248 Valve Globe or angle valve Valve size NPS... Pressure rating Class... Flow coefficient C V Characteristic Equal percentage or linear Body material According to Table 2 End connections Welding ends according to Table 1 Welding-neck ends on request Pipe dimensions Height Cover plate Pneumatic actuator Type 3271 or Type 3277 Actuator diaphragm area cm² Bench range... bar or psi Fail-safe position Fail-close or fail-open Specifications subject to change without notice SAMSON AG MESS- UND REGELTECHNIK Weismüllerstraße Frankfurt am Main, Germany Phone: Fax: samson@samson.de T EN English

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