CONTROL VALVES EURO CHLOR

Transcription

1 CONTROL VALVES EURO CHLOR PHÖNIX Armaturen-Werke Bregel GmbH P +49 (5693) F +49 (5693) info@phoenix-armaturen.de

2 APPLICATIONS & DESIGN FEATURES FIG. NO. 350EC8-9 /... APPLICATIONS APPROVAL No. 13/05 MODEL 350EC8/9 IS DESIGNED FOR FLOW CONTROL IN CRITICAL SERVICE APPLICATIONS INVOLVING LETHAL, TOXIC, CORROSIVE, INFLAMMABLE, VOLATILE, RADIATING, OR EXPENSIVE FLUIDS. THE MOST COMMON APPLICATIONS ARE - DRY CHLORINE (CL2) SERVICE TEMPERATURE -40 C TO 120 C / -40 F TO 248 F - ANHYDROUS HYDROGEN CHLORIDE (HCL) - ANHYDROUS HYDROFLUORIC ACID (HF) - PHOSGENE (COCL2) - VINYL CHLORIDE MONOMER (VCM) - ETHYLENE DICHLORIDE (EDC) - ISOCYANITES (MDI, TDI, HDI, ETC.) AND - FLUIDS OF SIMILAR NATURE. MODEL 350EC8 (UP TO DN50/2") AND 350EC9 (>DN50/2") ARE EURO CHLOR APPROVED FOR THEIR COMPLIANCE WITH GEST 06/318. DESIGN AND SELECTED MATERIALS ALSO MEET THE REQUIREMENTS OF CHLORINE INSTITUTE PAMPHLET 6 SERVICE CLASSES I THROUGH VI. THE UNIQUE VALVE DESIGN GUARANTEES RELIABLE CONTROL PERFORMANCE AND EXCELLENT PROTECTION AGAINST LEAKS OR FUGITIVE EMISSIONS. THE STEM SEAL REQUIRES VIRTUALLY NO MAINTENANCE DUE TO LEAK FREE WELD CONNECTIONS OF THE BELLOWS WITH BONNET AND STEM. CONSTANT PACKING MONITORING AND RE-PACKING IS ELIMINATED. IN THE UNLIKELY EVENT OF A BELLOWS FAILURE THE BACKUP PACKING GUARANTEES SAFE VALVE PERFORMANCE UNTIL THE NEXT SCHEDULED SHUTDOWN. THE MODULAR VALVE DESIGN ALLOWS FLEXIBILITY TO MEET END USER'S ACTUATOR OR ACCESSORIES PREFERENCES. DESIGN FEATURES BELLOWS AND PACKING - BELLOWS PROTECTED IN EXTENDED BODY AGAINST DIRECT IMPINGEMENT FROM PRODUCT FLOW - MULTIPLE WALLS AND HYDROFORMED BELLOWS BELLOWS OPERATIONS GUARANTEED - PACKING AREA INTEGRAL WITH BONNET NO WELDED-IN SLEEVE STEM - METAL-TO-METAL BACK SEAT PROVIDES ADDITIONAL SAFETY IN FULLY OPEN POSITION - GUIDED STEM ON TOP AND BOTTOM BODY AND BONNET - BODIES ARE ONE-PIECE FORGINGS OR CASTINGS WITH LARGER THAN REQUIRED WALL THICKNESS AND INTEGRAL FLANGES - NO WELDS IN PRESSURE BOUNDARY - BODY BONNET JOINT GASKET IS FULLY CONFINED TO PREVENT GASKET FLOW OR BLOWOUT SEATS - SOLID HARDFACINGS FOR OUTSTANDING CORROSION AND WEAR RESISTANCE - REPLACEABLE DISC AND SEAT FOR FLOW RATE MODIFICATION ZERO EMISSIONS, ZERO LEAKAGE, LOW MAINTENANCE / REV

3 STANDARD MATERIALS OF CONSTRUCTION FIG. NO. 350EC8-9 / D... OPTIONS OTHER MATERIALS PER CUSTOMER REQUIREMENTS ARE AVAILABLE! 30 NOTES PHÖNIX RESERVES THE RIGHT TO CHANGE PRODUCT DESIGN AND SPECIFICATION WITHOUT NOTICE! 80d MATERIALS ITEM PART NAME LOW TEMP. CARBON STEEL -40 C up to 120 C 1 BODY / / DISC / OVERLAY STELLITE 6 ( 42HRC) 3 BELLOWS ) 3.1 GUIDE RING ) 3.2 RING ) 4 BONNET / / STUD BOLT A320 GR. L7 4.2 HEX. NUT A194 GR. 7L 6 GLAND FOLLOWER STUD BOLT A320 GR. L7 6.2 HEX. NUT A194 GR. 7L 6.4 WIPER EPDM 6.5 O-RING EPDM 7 STEM ) / / BRIDGE / QPQ NITRIDED 12 PILLAR PACKING PTFE V-RINGS 18 GASKET GROOVED / PTFE 24 SCREWED-IN SEAT SEAT OVERLAY STELLITE 21 ( 32HRC) 30 PNEUMATIC ACTUATOR PHÖNIX MODEL MA1 /2 /3 /3T 60 * SILENCER d POSITION /GW/REV-02 CUSTOMER REQUIREMENTS 95 NAME PLATE STAINLESS STEEL 1) MATERIAL OPTIONAL 2) MATERIAL * OPTIONAL / REV-02

4 DN ØG ØK ØD H CONTROL VALVE BELLOWS SEALED PN40 SIZES DN15 - DN150 FIG. NO. 350EC8-9 / D OPTIONS - SEE ADDITIONAL PAGES FOR STANDARD OPTIONS - OTHER CUSTOMER SPECIFIC DESIGNS ON REQUEST - OTHER NOMINAL SIZES AND PRESSURE RATINGS ON REQUEST TESTING / MARKING - TEST AND DESIGN ACC. TO GEST 06/318, GEST 86/128, GEST 86/129 - TÜV APPROVED STRENGTH CALCULATION ACC. TO DIN EN AVAILABLE FOR BODY & BONNET - STANDARD TESTS ACC. TO DIN EN12266, ISO 5208, RESISTANCE AND - SHELL STRENGTH and LEAK TEST ACC. TO P10 and P11 - LEAK TEST ON CLOSURE ACC. TO P12 (LEAKAGE RATE A = TIGHT) - ASME B16.34 / MSS SP 61 / API 598 / BS 6755 PRESERVATION - DRYING AT A TEMPERATURE OF 120 C (248 F) FOR AT LEAST 3 HOURS - STUFFING OF DRYING AGENTS (SILICAGEL) INTO THE VALVE - BLANKING OF INLET AND OUTLET ORIFICE WITH SUITABLE GASKETS - AND BOLTED FLANGES TO AVOID ENTRY OF MOISTURE INTO THE VALVE - DISC SECURED IN CLOSED POSITION - UNFINISHED SURFACES PROTECTED AGAINST RUST - LUBRICATION WITH CHLOROFLUORINATED GREASE B No x ØC L 2mm=0.079'' DIMENSIONS & WEIGHTS DN UNIT L H ØG ØK No x ØC ØD B WEIGHT 15* 20* GLOBE FLANGES FACING TYPE B1 [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs * THESE NOMINAL SIZES ARE NOT INCLUDED IN GEST 06/318, CONSTRUCTION AND MATERIAL IN ACC. WITH GEST 06/318 - OTHER SIZES ON REQUEST / REV

5 STANDARD MATERIALS OF CONSTRUCTION FIG. NO. 350EC8-9 / A... OPTIONS OTHER MATERIALS PER CUSTOMER REQUIREMENTS ARE AVAILABLE! 30 NOTES PHÖNIX RESERVES THE RIGHT TO CHANGE PRODUCT DESIGN AND SPECIFICATION WITHOUT NOTICE! MATERIALS 80d ITEM PART NAME LOW TEMP. CARBON STEEL -40 F up to 248 F 1 BODY A350 LF2 / A352 LCC 2 DISC A350 LF2 OVERLAY STELLITE 6 ( 42HRC) 3 BELLOWS HASTELLOY C-276 1) 3.1 GUIDE RING HASTELLOY C-276 1) 3.2 RING HASTELLOY C-276 1) 4 BONNET A350 LF2 / A352 LCC 6 GLAND FOLLOWER A352 LC3 7 STEM A479 GR. 316TI 2) 9 BRIDGE A105 / QPQ nitrited 12 PILLAR AISI HEX. NUT A194 GR. 7L 14 STUD BOLT A320 GR. L7 15 PACKING PTFE V-RINGS 16 STUD BOLT A320 GR. L7 17 HEX. NUT A194 GR. 7L 18 GASKET KAMMPROFIL / PTFE 24 SCREWED-IN SEAT A479 GR. 316TI SEAT OVERLAY STELLITE 21 ( 32HRC) 30 PNEUMATIC ACTUATOR PHÖNIX MODEL MA1 /2 /3 /3T 37 WIPER EPDM 38 O-RING EPDM 60 * SILENCER A479 GR. 316TI 80d POSITION CONTROLLER CUSTOMER REQUIREMENTS 95 NAME PLATE STAINLESS STEEL 1) MATERIAL 316TI OPTIONAL 2) MATERIAL HASTELLOY C-276 OPTIONAL * OPTIONAL / REV-02

6 NPS ØG ØK ØD H CONTROL VALVE BELLOWS SEALED CLASS 300 SIZES 1/2" - 6" FIG. NO. 350EC8-9 / A0300 OPTIONS - SEE ADDITIONAL PAGES FOR STANDARD OPTIONS - OTHER CUSTOMER SPECIFIC DESIGNS ON REQUEST - OTHER NOMINAL SIZES AND PRESSURE RATINGS ON REQUEST TESTING / MARKING - TEST AND DESIGN ACC. TO GEST 06/318, GEST 86/128, GEST 86/129 - TÜV APPROVED STRENGTH CALCULATION ACC. TO DIN EN AVAILABLE FOR BODY & BONNET - STANDARD TESTS ACC. TO DIN EN12266, ISO 5208, RESISTANCE AND - SHELL STRENGTH and LEAK TEST ACC. TO P10 and P11 - LEAK TEST ON CLOSURE ACC. TO P12 (LEAKAGE RATE A = TIGHT) - ASME B16.34 / MSS SP 61 / API 598 / BS 6755 PRESERVATION - DRYING AT A TEMPERATURE OF 120 C (248 F) FOR AT LEAST 3 HOURS - STUFFING OF DRYING AGENTS (SILICAGEL) INTO THE VALVE - BLANKING OF INLET AND OUTLET ORIFICE WITH SUITABLE GASKETS - AND BOLTED FLANGES TO AVOID ENTRY OF MOISTURE INTO THE VALVE - DISC SECURED IN CLOSED POSITION - UNFINISHED SURFACES PROTECTED AGAINST RUST - LUBRICATION WITH CHLOROFLUORINATED GREASE B DIMENSIONS & WEIGHTS NPS UNIT L RF L RF H ØG ØK No x ØC ØD B WEIGHT 1/2" * 3/4" * 1" 1 1/2" 2" 3" 4" 6" GLOBE BALL FLANGES RF TYPE [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs [MM] x kg [IN] x lbs * THESE NOMINAL WIDTHS ARE NOT INCLUDED IN GEST06/318, CONSTRUCTION AND MATERIAL IN ACC. WITH GEST 06/318 - OTHER SIZES ON REQUEST No x ØC L 1,6mm=1/16'' / REV

7 VALVE-SPECIFIC PARAMETERS FIG. NO. 350EC8-9 /... FLOW DYNAMICS PARAMETER * DN NPS 1/2" 1" 1 1/2" 2" 3" 4" 6" GAS FLOW LIMITATION x T 0.58 PRESSURE RECOVERY FL BEGIN OF CAVITATION z * FOR STANDARD DESIGN ONLY (NOT FOR PERFORATED TRIM, FLOW DIVIDER) FLOW COEFFICIENT K V / PRESSURE DROP COEFFICIENT z V PARABOLIC CONE WITHOUT FLOW DIVIDER DN NPS 1/2" 1" 1 1/2" 2" 3" 4" 6" TRAVEL [MM] SEAT [MM] kvs [M³/H] cvs [USGal/MIN] zv [-] PARABOLIC CONE WITH SINGLE STAGE FLOW DIVIDER DN NPS 2" 3" 4" 6" TRAVEL [MM] SEAT [MM] kvs [M³/H] cvs [USGal/MIN] zv [-] PARABOLIC CONE WITH DOUBLE STAGE FLOW DIVIDER DN NPS 2" 3" 4" 6" TRAVEL [MM] SEAT [MM] kvs [M³/H] cvs [USGal/MIN] zv [-] PERFORATED CONE WITHOUT FLOW DIVIDER DN NPS 2" 3" 4" 6" TRAVEL [MM] SEAT [MM] kvs [M³/H] cvs [USGal/MIN] zv [-] / REV-02

8 ACTUATOR PARAMETERS FIG. NO. 350EC8-9 /... MAXIMUM DIFFERENTIAL PRESSURE [BAR] FAIL CLOSE / FLOW TO OPEN NOMINAL SIZE DN 15 / 20 / NPS 1/2" / 3/4" / 1" 1 1/2" 2" 3" 4" 6" SEAT DIAMETER [MM] ACTUATOR SPRING AIR SUPPLY SEAT DIAMETER [IN] [BAR] [BAR] MA MA MA MA.3T / REV

9 ACTUATOR PARAMETERS FIG. NO. 350EC8-9 /... MAXIMUM DIFFERENTIAL PRESSURE [BAR] FAIL OPEN / FLOW TO OPEN NOMINAL SIZE DN 15 / 20 / NPS 1/2" / 3/4" / 1" 1 1/2" 2" 3" 4" 6" SEAT DIAMETER [MM] ACTUATOR SPRING AIR SUPPLY SEAT DIAMETER [IN] [BAR] [BAR] MA MA MA MA.3T / REV-02

10 ACTUATOR PARAMETERS FIG. NO. 350EC8-9 /... MAXIMUM DIFFERENTIAL PRESSURE [BAR] FAIL CLOSE / FLOW TO CLOSE NOMINAL SIZE DN 15 / 20 / NPS 1/2" / 3/4" / 1" 1 1/2" 2" 3" 4" 6" SEAT DIAMETER [MM] ACTUATOR SPRING AIR SUPPLY SEAT DIAMETER [IN] [BAR] [BAR] MA MA MA MA.3T / REV

11 ACTUATOR PARAMETERS FIG. NO. 350EC8-9 /... MAXIMUM DIFFERENTIAL PRESSURE [BAR] FAIL OPEN / FLOW TO CLOSE NOMINAL SIZE DN 15 / 20 / ACTUATOR SPRING AIR SUPPLY NPS 1/2" / 3/4" / 1" 1 1/2" 2" 3" 4" 6" SEAT DIAMETER [MM] SEAT DIAMETER [IN] [BAR] [BAR] MA MA MA MA.3T / REV-02

12 CONTROL VALVES GLOBE CONTROL EURO CHLOR PHÖNIX PRODUCT & ORDER CODE / / 350EC8-9 BELLOWS SEALED GLOBE CONTROL 359 PACKING SEALED GLOBE CONTROL 311 ANGLE TYPE (Model 311, 359) 1 VALVE STRAIGHT TYPE S PNEUMATICAL ELECTRICAL HYDRAULICAL HAND-OPERATED 2 OPERATOR PNEUMATICAL WITH MANUAL OVERRIDE O PN 40 PN... Class 300 A P E C H D0040 D... A RATING Class... A / A / WCB / LF / LCB LCC / F316L / CF8M BODY MAT. OTHER XXXX DN15 / 1/2" 0.50 DN20 / 3/4" 0.75 DN25 / 1" 1.00 DN40 / 1 1/2" 1.50 DN50 / 2" SIZE DN250 / 10" 10.0 RAISED FACE RING TYPE JOINT BUTT WELDING END SOCKET WELDING END 6 CONNECTION THREADED END T PARABOLC DISC HOLE THRUTTLING DISC 7 TRIM PARABOLIC DISC WITH NOICE REDUCER N LIFE LOADED PACKING PACKING GREASER 8 STEM SEALING BELLOWS MONITORING SYSTEM M BODY/BONNET SEAL WELDING DOUBLE GASKET WITH MONITORING 9 SPECIALS HEATING JACKET / DOUBLE CONTAINMENT J PNEUMATICAL ELECTRPNEUMATICAL HART COMMUNICATION PROFIBUS COMMUNICATION POSITIONER FIELDBUS COMMUNICATION SF 2-WAY SOLENOID VALVE 3-WAY S3 INDUCTIV PNEUMATIC LIMIT SWITCHES ELECTRIC LE REDUCING STATION AIR SET FILTER 10 ACCESORIES VOLUME BOOSTER VB R J B S P H L G S D PP EE SH SP S2 LI LP RS AF / REV