Forged Steel Valves Comparison Chart 1. Standard material Specification 2. Figure Number 3. Gate Valves 4-5. Globe Valves 6-7. Y-Globe Valves 8-9
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- Jasper Marshall
- 5 years ago
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2 INDEX Forged Steel Valves Comparison Chart 1 Standard material Specification 2 Figure Number 3 Threaded, Socket Welded & Butt Welded Ends Gate Valves 4-5 Globe Valves 6-7 Y-Globe Valves 8-9 Check Valves Integral & Welded Flanged Ends Gate Valves 12 Globe Valves 13 Y-Globe Valves 14 Check Valves 15 High Pressure Valves 16 Bonnetless Globe Valves 17 Seal Welded Bonnet Gate Valves Seal Welded Bonnet Globe Valves Seal Welded Bonnet Y-Globe Valves Seal Welded Bonn-et Piston Check Valves Pressure Seal Bonnet Globe Valves Bellow Sealed Valves 28 Gate/Globe Valves High Pressure Gate Valves 32 High Pressure Globe Valves 33 High Pressure Y-Globe Valves 34 Engineering Date Technical Data Customers 44 Worldwide Network of Agents 45
3 FORGED STEEL VALVES COMPARISON CHART TYPE CLASS KVC VOGT SMITH CRANE HEATON OMB BONNEY B1F1R B3F1 R B6F1R B-3510-F B-3514-F B-3604-F F1-810 F3-810 F6-810 L1 L3 L FB-3604-F F1-610 F3-610 F T1 R (NPT) B-3604-T/W 11,741, HL 100 GATE 800 B851 R (SW) FB-3604-T/W 14,741, H W-3604-T/W 13,741,344 L810 WL FW-3604-T/W 1474 / 44WB L610 W 100 B15T1R(NPT) B-3804-T/W 14,761,446 R910 9HL 100 BI 5S1 R (SW) 1588 FB-3804-T/W 910 9H W-3804-T/W LR-910 9WL FW-3804-T/W L-910 9W HLF FB-3804-F B1F2R B3F2R B6F2R G81 G83 G86 B-3655-F B-3656-F B-3644-F F1-830 F3-830 F6-830 L1 L3 L FB-3654-F F1-630 F3-630 F6-630 B8T2R (NPT) G80 B-3644-T/W 874, HL 300 GLOBE 800 B8S2R (SW) FB-3644-T/W 630 H G87 W-3644-T/W 1874 / 44WB L-830 WL 300 FW-3644-T/W L-630 W T2R (NPT) G150 B-3844-T/W 18,761,846 R930 9HL 300 B15S2R (SW) 1023 FB-3844-T/W 930 9H G157 W-3844-T/W LR930 9WL FW-3844-T/W L930 9W HLF FB-3844-F BI F3R 573 C81 B-3664-F 681 F1-840 L1 400 BI F4R F BI F5R B-3663-F F1-850 L1 500 F1-650 B-3665-F F1-860 L1 600 F1-660 B3F3R 583 C83 B-3684-F 682 F3-840 L3 400 B3F4R F B3F5R B-3683-F F3-850 L3 500 F3-650 B-3685-F F3-860 L3 600 F3-660 B6F3R 593 C86 B-3674-F 684 F6-840 L6 400 B6F4R FB-3674-F F B6F5R B-3673-F F6-850 L6 500 FB-3673-F F6-650 B-3675-F F6-860 L6 600 FB-3675-F F6-660 B8S3R (SW) 701 C80/SC80 B-3674-T/W 840 HL 400 CHECK B8S4R (SW) B701 B80/SB80 B-3673-T/W 850 HL 500 B8S5R (SW) FB-3674-T/W 640 H 400 B8T3R (NPT) FB-3673-T/W 650 H B8T4R (NPT) W-3674-T/W L840 WL 400 B8T5R (NPT) W-3673-T/W L850 WL 500 FW-3674-T/W L640 W 400 FW-3673-T/W L650 W HL 600 FB-3675-T/W 660 H 600 B15S3R(SW) C150 B-3874-T/W 16,761,646 R940 9HL 400 B15S4R (SW) B15701 B-3873-T/W R950 9HL 500 B15S5R (SW) FB-3874-T/W 940 9H 400 B15T3R (NPT) FB-3873-T/W 950 9H 500 B15T4R (NPT) W-3874-T/W LR-940 9WL B15T5R (NPT) W-3873-T/W LR-950 9WL 500 R960 9HL 600 FB-3875-T/W 960 9H HLF FB-3874-F F9-940 FB-3875-F F
4 STANDARD MATERIAL SPECIFICATION PART NAME MATERIAL CARBON STEEL LOW-TEMP. CARBON Cr-Mo ALLOY STEEL STAINLESS STEEL SPECIAL ALLOY BODY A105N A350-LF2 A182-F1 A182-F304 Monel BONNET A182-F5 Al 82-F304L Inconel COVER A182-F9 A182-F316 Hastelloy A182-F11 A A182-1`316L A182-1`317 Al 82-F317L A182-F321 A182-F347 STEM A A A A Monel SEAT RING A A A A Inconel A A A A Hastelloy A A WEDGE A217-CA15 A217-CA15 A217-CA15 A351-CF8 Monel DISC A351-CF8 A351-CF8 A351-CF8 A351-CF8M Inconel A351-CF8M A351-CF8M A351-CF8M A351-CG8M Hastelloy A351-CF8C YOKE SLEEVE/BUSH A A A A A GLAND FLANGE A105N A105N A105N A182-F304 A182-F304 GLAND PACKING Graphite Graphite Graphite Graphite Graphite BONNET BOLT A193-B7 A320-L7 A193-B16 A193-B8 A193-B8M A193-B8M GLAND BOLT A193-B7 A193-B7 A193-B7 A193-B8 A193-B8 GLAND NUT A194-2H A194-2H A194-2H A194-8 A194-8 GLAND A A A A A HANDWHEEL Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel GASKET A Graphite A Graphite A Graphite A Graphite A Graphite A Graphite A Graphite A Graphite A Graphite A Graphite HANDWHEEL NUT Carbon Steel Carbon Steel Carbon Steel Carbon Steel Carbon Steel NAME PLATE Aluminium Aluminium Aluminium A A
5 FIGURE NUMBER CONSTRUCTION ANSI CLASS CONNECTION VALVE TYPE PORT B = Bolted Bonnet/Cover 1 = 150 B = Butt Weld 0 = Ball R = Reduced Port E = Extended Bonnet 3 = 300 F =Raised Face 1 =Gate F = Full Port W = Welded Bonnet 6 = 600 R =Ring Type Joint 2 =Globe OPTION BH = Bellow Seal Hight 8 = 800 S =Socket Weld 3 =Swing Check C= Cryogenic Service Pressure Type 9 = 900 T = NPT Threaded 4 = Piston Check J = Jacketed Body BS = Bellow Sealed 15 = 1500 ST = SW x NPT 5 =Ball Check N = Nuclear Service BT = Bonnetless Type 25 = 2500 FW = RF Welded 6 = Needle BY = Bellow Sealed Flanged Y-Pattern 45 = 4500 RW = RTJ Welded PS = Pressure Seal Bonnet Flanged SW = Seal Welded Bonnet YB = Y-Pattern Bolted Bonnet/Cover YE YS = Y-Pattern Extended Bonnet = Y-Pattern Seal Welded Bonnet YW = Y-Pattern Welded Bonnet NOTE: Full material specification to be specified by user. GENERAL NOTES FOR DIMENSIONAL TABLES 1. All sizes given in millimetres and inches are approximate. 2. All weights given in kgs and Ibs are approximate. 3. Dimensions shown may be revised at any time. Use certified dimensional drawings for critical areas. 3
6 FORGED STEEL GATE VALVES PART NAME 1. Body 2. Seat Ring 3. Wedge 4. Stem 5. Gasket 6. Bonnet 7. Bonnet Bolt 8. Gland Packing 9. Gland Bolt 10. Gland 11. Gland Flange 12. Gland Nut 13. Thrust Washer 14. Yoke Sleeve 15. Handwheel 16. Name Plate 17. Handwheel Washer 18. Handwheel Nut RATING (ASME/ANSI B 16.34) STANDARDS Alloy Steel: TABLE Construction : API 602 Alloy Steel: TABLE ASME/ANSI B Stainless Steel: TABLE END CONNECTIONS INSPECTION AND TEST Socket Weld: ASME/ANSI B API 598 Thread (NPT): ASME/ANSI B ASME /ANSI B Butt Weld: ASME/ANSI B
7 FORGED STEEL GATE VALVES OUTSIDE SCREW & YOKE/SW, NPT, BW, CLASS 800/1500 STANDARD BORE BOLTED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor B8*1R L W H P Wt (kg/ib) Typical Cv Factor B15*1R WELDED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor W8*1R 115 L W H P Wt (kg/ib) Typical Cv Factor W15*1R EXTENDED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor E8*1R L W H P Wt (kg/ib) Typical Cv Factor *Fig. No. 3rd or 4th character refer to page E15*1R 5
8 FORGED STEEL GLOBE VALVES PART NAME 1. Body 2. Disc 3. Stem 4. Gasket 5. Bonnet 6. Bonnet Bolt 7. Gland Packing 8. Gland Bolt 9. Gland 10. Gland Flange 11. Gland Nut 12. Yoke Bush 13. Handwheel 14. Handwheel Plate 15. Handwheel Washer 16. Handwheel Nut RATING (ASME/ANSI B 16.34) STANDARDS Alloy Steel: TABLE 2-11 Construction : API 602, BS 5352 Alloy Steel: TABLE ASME/ANSI B Stainless Steel: TABLE END CONNECTIONS INSPECTION AND TEST Socket Weld: ASME/ANSI B API 598 / BS 5146 Thread (NPT): ASME/ANSI B ASME /ANSI B Butt Weld: ASME/ANSI B
9 FORGED STEEL GLOBE VALVES OUTSIDE SCREW & YOKE/SW, NPT, BW, CLASS 800/1500 STANDARD BORE BOLTED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor B8*2R L W H P Wt (kg/ib) Typical Cv Factor B15*2R WELDED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor W8*2R L W H P Wt (kg/ib) Typical Cv Factor W15*2R EXTENDED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor E8*2R 1500 L W H P Wt (kg/ib) Typical Cv Factor *Fig. No. 3rd or 4th character refer to page E15*2R 7
10 FORGED STEEL Y-GLOBE VALVES PART NAME 1. Body 2. Disc 3. Stem 4. Gasket 5. Bonnet 6. Bonnet Bolt 7. Gland Packing 8. Gland Bolt 9. Gland 10. Gland Flange 11. Gland Nut 12. Yoke Bush 13. Handwheel 14. Handwheel Plate 15. Handwheel Washer 16. Handwheel Nut RATING (ASME/ANSI B 16.34) STANDARDS Alloy Steel: TABLE 2-11 Construction : API 602, BS 5352 Alloy Steel: TABLE ASME/ANSI B Stainless Steel: TABLE END CONNECTIONS INSPECTION AND TEST Socket Weld: ASME/ANSI B API 598 / BS 5146 Thread (NPT): ASME/ANSI B ASME /ANSI B Butt Weld: ASME/ANSI B
11 FORGED STEEL Y-GLOBE VALVES OUTSIDE SCREW & YOKE/SW, NPT, BW, CLASS 800/1500 STANDARD BORE BOLTED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor YB8*2R L W H P Wt (kg/ib) Typical Cv Factor YB15*2R WELDED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor YW8*2R 40 L W H P Wt (kg/ib) Typical Cv Factor YW15*2R EXTENDED BONNET CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/ib) Typical Cv Factor YE8*2R L W H P Wt (kg/ib) Typical Cv Factor *Fig. No. 3rd or 4th character refer to page YE15*2R 9
12 FORGED STEEL CHECK VALVES PART NAME 1. Body 2. Disc (PISTON) 3. Gasket 4. Cover 5. Cover Bolt 6. Name Plate 7. Ball 8. Seat Ring 9. Disc (PISTON) 10. Seating Ring 11. Hinge 12. Hinge Pin 13. Support RATING (ASME/ANSI B 16.34) STANDARDS Alloy Steel: TABLE 2-11 Construction : API 602, BS 5352 Alloy Steel: TABLE ASME/ANSI B Stainless Steel: TABLE END CONNECTIONS INSPECTION AND TEST Socket Weld: ASME/ANSI B API 598 / BS 5146 Thread (NPT): ASME/ANSI B ASME /ANSI B Butt Weld: ASME/ANSI B
13 FORGED STEEL CHECK VALVES BOLTED COVER/SW, NPT, BW, CLASS 800/1500 STANDARD BORE PISTON CHECK / BALL CHECK CL VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/ CL CL L H P Wt (kg/ib) Typical Cv Factor L H P Wt (kg/ib) Typical Cv Factor SWING CHECK VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L H P Wt (kg/ib) Typical Cv Factor L H P Wt (kg/ib) Typical Cv Factor Y-PISTON CHECK / BALL CHECK VALVE SIZE 1/4 3/8 1/2 3/ /4 1-1/2 2 L H P Wt (kg/ib) Typical Cv Factor L H P Wt (kg/ib) Typical Cv Factor *Fig. No. 3rd or 4th character refer to page B8*4R B8*5R B15*4R B15*5R B8*3R B15*3R YB8*4R YB8*5R YB15*4R YB15*5R 11
14 FORGED STEEL GATE VALVES INTERGRAL & WELDED FLANGED ENDS. RF/RTJ RATING (ASME/ANSI B 16.34) STANDARDS Carbon Steel: TABLE Construction: API 602, BS 5352 Alloy Steel: TABLE Flange: ASME/ANSI B Stainless Steel: TABLE ASME/ANSI B END CONNECTIONS (ASME/ANSI B 16.5) INSPECTION AND TEST RF: Raised face (Standard) API 598 RJ: Ring joint ASME /ANSI B SF: Small female NOTE: Intergral Flanged Ends: Class 150#, 300# & 600# (RB). Welded on Flanged Ends : Class 150#, 300#, 600# & 1500# (RB & FB) FLANGED GATE VALVE (STANDARD) CLASS DIMENSION 1/2 3/ /4 1-1/2 2 mm in mm in mm in mm in mm in mm in Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) B1*1R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) B3*1R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) B6*1R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) B15*1R *Fig. No. 3rd or 4th character refer to page 3. 12
15 FORGED STEEL GLOBE VALVES INTERGRAL & WELDED FLANGED ENDS. RF/RTJ RATING (ASME/ANSI B 16.34) STANDARDS Carbon Steel: TABLE Construction: API 602, BS 5352 Alloy Steel: TABLE Flange: ASME/ANSI B 16.5 Stainless Steel: TABLE ASME/ANSI B END CONNECTIONS (ASME/ANSI B 16.5) INSPECTION AND TEST RF: Raised face (Standard) API 598 / BS 5146 RJ: Ring joint ASME/ANSI B SF: Small female NOTE: Intergral Flanged Ends: Class 150#, 300# & 600# (RB). Welded on Flanged Ends : Class 150#, 300#, 600# & 1500# (RB & FB) FLANGED GLOBE VALVE (STANDARD) CLASS DIMENSION 1/2 3/ /4 1-1/2 2 mm in mm in mm in mm in mm in mm in Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) Face to Face B1*2R Wheel Dia Center to Top Port Dia Wt (kg/ib) B3*2R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) B6*2R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) B15*2R *Fig. No. 3rd or 4th character refer to page 3. 13
16 FORGED STEEL Y-GLOBE VALVES RATING (ASME/ANSI B 16.34) Carbon Steel: TABLE Alloy Steel: TABLE Stainless Steel: TABLE STANDARDS Construction: API 602, BS 5352 Flange: ASME/ANSI B 16.5 ASME/ANSI B END CONNECTIONS (ASME/ANSI B 16.5) RF: Raised face (Standard) RJ: Ring joint SF: Small female INSPECTION AND TEST API 598 / BS 5146 ASME/ANSI B NOTE: Intergral Flanged Ends: Class 150#, 300# & 600# (RB). Welded on Flanged Ends : Class 150#, 300#, 600# & 1500# (RB & FB) FLANGED Y-GLOBE VALVE (STANDARD) CLASS DIMENSION 1/2 3/ /4 1-1/2 2 mm in mm in mm in mm in mm in mm in Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) YB1*2R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) YB3*2R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) YB6*2R Face to Face Wheel Dia Center to Top Port Dia Wt (kg/ib) YB15*2R *Fig. No. 3rd or 4th character refer to page 3. 14
17 FORGED STEEL CHECK VALVES NOTE: Intergral Flanged Ends: Class 150#, 300# & 600# (RB). Welded on Flanged Ends : Class 150#, 300#, 600# & 1500# (RB & FB) FLANGED CHECK VALVE (STANDARD) CLASS DIMENSION 1/2 3/ /4 1-1/2 2 mm in mm in mm in mm in mm in mm in Face to Piston or Ball Face Swing Same as Piston or Ball Check Valve 150 Center to Top Port Dia Wt (kg/ib) B1**R Face to Piston or Ball Face Swing Center to Top Port Dia Wt (kg/ib) B3**R Face to Piston or Ball Face Swing Same as Piston or Ball Check Valve 600 Center to Top Port Dia Wt (kg/ib) B6**R Face to Piston or Ball Face Swing Center to Top Port Dia Wt (kg/ib) B15**R *Fig. No. 3rd or 4th character refer to page 3. 15
18 HIGH PRESSURE VALVES STANDARD FORGED STEEL VALVES STANDARD VALVE TYPE TYPE SIZE PRESSURE CLASS SPECIFICATION CONNECTION FORGED STEEL VALVES BOLTED BONNET GATE, GLOBE, CHECK 1/4", 3/8", 1/2", 3/4", 1" 1-1/4", 1-1/2", 2", 2-1/2", 3" ANSI 150# THRU. 1500# API 302 & ANSI B16.34 SOCKET WELD, NPT SCREWED, BUTT WELD, WELDED FLANGE, INTERGRAL FLANGE FORGED Y-PATTERN VALVES WELDED BONNET GLOBE & CHECK 3/8", 1/2", 3/4", 1" 1-1/4", 1-1/2", 2", 2-1/2", 3" ANSI 600# THRU. 2500# API & MSS-SP-84 SOCKET WELD, BUTT WELD OPTION EXTENDED BONNET, WELDED BONNET, JACKETED BODY, EXTENDED BODY,ETC. CRYOGENIC SERVICE, RTC. BOLTED BONNET POWER OPERATED & SPECIAL VALVES STANDARD VALVE TYPE PNEUMATIC OPERATED VALVE TYPE ON-OFF/MODULATING GLOBE, GATE SIZE 1/4" THRU 12" PRESSURE CLASS ANSI 150# THRU. 1500# SPECIFICATION AMME B16.34 & ISA STD CONNECTION SOCKET WELD, BUTT WELD, FLANGE OPTION PISTON TYPE, DIAPHRAGM TYPE CUSTOM DESIGN SPECIAL VALVES SPECIAL DESIGN ON REQUEST 1/4" THRU. 12" ANSI 150#. THRU 4500# DESIGN BY ANALYSIS ON REQUEST - HIGH PRESSURE FORGED VALVES FOR POWER PLANT STANDARD VALVE TYPE TYPE SIZE & PRESSURE CLASS SPECIFICATION CONNECTION OPTION MOTOR OPERATED VALVES High Temp & Pressure Valves and Motor Operated Valves are Designed and Manufactured by ANSI B16.34 CLASS ANS SIZE RANGE TYPE GATE GLOBE Y-GLOBE WELDED BONNET BONNETLESS PRESSURE SEAL BONNET GLOBE, Y-GLOBE, GATE, CHECK GLOBE GLOBE, Y-GLOBE 1/2" THRU. 4" ANSI 1500# THRU. 4500# 1/2" THRU. 2" ANSI 1500# THRU. 2500# 1" THRU. 4" ANSI 2500#. THRU 4500# CLASS /2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" 1/2"-4" PRODUCTION MATERIAL Carbon Steel : A105, A350-LF2 Stainless Steel : A182-F316 / F316L / F304 / F304L Alloy Steel : A182-F5 / F9 / F11 / F22 / F91 SPECIAL ALLOY MATERIAL VALVES MONEL INCONEL HASTELLOY TITANIUM NICKEL ANSI/ASME B31.1 & B16.34 SOCKET WELD, BUTT WELD FOSSIL & NUCLEAR POWER PLANT 16
19 HIGH PRESSURE VALVES BONNETLESS GLOBE VALVES PART NAME 1. Body 2. Seat 3. Disc 4. Stem 5. Fixed Back Seat Ring 6. Packing Ring 7. Gland Packing 8. Yoke 9. Gland Bolt 10. Gland 11. Gland Flange 12. Gland Nut 13. Yoke Bush 14. Handwheel 15. Name Plate 16. Handwheel Nut CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor BT15*2R CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor BT25*2R *Fig. No. 5th character refer to page 3. 17
20 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE GATE VALVES PART NAME 1. Body 2. Seat Ring 3. Wedge 4. Stem 5. Bonnet 6. Gland Packing 7. Yoke 8. Gland 9. Gland Flange 10. Gland Nut 11. Gland Bolt 12. Yoke Sleeve 13. Thrust Washer 14. Handwheel 15. Name Plate 16. Handwheel Nut ASTM DESIGNATION A105 A182 PART (1) F5 F9 F11 F22 F304 F304L F316 F316L BODY A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L WEDGE A A182-F316+STL A A STL SEAT RING A STL A182 A182 A182 A182 A182 A182 A182 A182 A105 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L +STL(3) +STL +STL +STL +STL +STL +STL +STL +STL STEM A , A A , A BONNET A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L YOKE GLAND PACKING (2) A105N Graphite GLAND A A GLAND FLANGE GLAND NUT GALND BOLT THRUST WASHER YOKE SLEEVE HANDWHEEL A105N A194-2H A193-B7 High Tension Brass High Tension Brass A197 NAME PLATE Aluminium 304 Stainless Steel HANDWHEEL NUT A536A 18
21 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE GATE VALVES CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor SW15*1R CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor SW25*1R *Fig. No. 5th character refer to page 3. 19
22 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE GLOBE VALVES PART NAME 1. Body 2. Seat 3. Pad 4. Disc 5. Stem 6. Disc Nut 7. Bonnet 8. Gland Packing 9. Yoke 10. Gland 11. Gland Flange 12. Gland Nut 13. Gland Bolt 14. Yoke Bush 15. Handwheel 16. Name Plate 17. Handwheel Nut ASTM DESIGNATION A105 A182 PART (1) F5 F9 F11 F22 F304 F304L F316 F316L BODY A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L SEAT STL on Body (2) DISC A , A A182-F316 + STL, STC HARDFACING A STL STEM A , A A DISC NUT A A182-F316 BONNET A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L YOKE GLAND PACKING (2) PAD A105N Graphite A HT GLAND A A GLAND FLANGE GLAND NUT GLAND BOLT YOKE BUSH HANDWHEEL A105N A194-2H A193-B7 High Tension Brass A197 NAME PLATE Aluminium 304 Stainless Steel HANDWHEEL NUT A536A 20
23 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE GLOBE VALVES CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor SW15*2R 72 CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor SW25*2R CLASS 4500 (STANDARD-BUTT WELD ENDS) VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor SW45B2R *Fig. No. 5th character refer to page 3. 21
24 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE Y-GLOBE VALVES PART NAME 1. Body 2. Seat 3. Pad 4. Disc 5. Stem 6. Disc Nut 7. Bonnet 8. Gland Packing 9. Yoke 10. Gland 11. Gland Flange 12. Gland Nut 13. Gland Bolt 14. Yoke Bush 15. Handwheel 16. Name Plate 17. Handwheel Nut ASTM DESIGNATION A105 A182 PART (1) F5 F9 F11 F22 F304 F304L F316 F316L BODY A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L SEAT STL on Body (2) DISC A , A STC HARDFACING A182-F316 + STL, A STL STEM DISC NUT A , A A A A182-F316 BONNET A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L YOKE GLAND PACKING (2) A105N Graphite PAD GLAND A HT A A A GLAND FLANGE GLAND NUT GLAND BOLT YOKE BUSH HANDWHEEL A105N A194-2H A193-B7 High Tension Brass A197 NAME PLATE Aluminium 304 Stainless Steel HANDWHEEL NUT A536A 22
25 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE Y-GLOBE GATE VALVES CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor YS15*2R CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor Y25*2R CLASS 4500 (STANDARD-BUTT WELD ENDS) VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor YS45B2R *Fig. No. 5th character refer to page 3. 23
26 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE PISTON CHECK VALVES PART NAME 1. Body 2. Seat 3. Disc 4. Cap 5. Name Plate 6. Spring # OPTIONAL SPRING LOADED ASTM DESIGNATION A105 A182 PART (1) F5 F9 F11 F22 F304 F304L F316 F316L BODY A105 A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L SEAT STL on Body (2) DISC A276 A STL A182-F316+STL A STL CAP A105N A182 A182 A182 A182 A182 A182 A182 A182 -F5 -F9 -F11 -F22 -F304 -F304L -F316 -F316L NAME PLATE Aluminium 304 Stainless Steel SPRING A , Inconel
27 HIGH PRESSURE VALVES SEAL WELDED BONNET TYPE PISTON CHECK VALVES CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W P Wt Typical Cv Factor SW15*4R 54 CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L H P Wt Typical Cv Factor SW25*4R CLASS 4500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L H P Wt Typical Cv Factor SW45*4R *Fig. No. 5th character refer to page 3. 25
28 HIGH PRESSURE VALVES PRESSURE SEAL BONNET TYPE GLOBE VALVES PART NAME 1. Body 2. Disc 3. Disc Nut 4. Gasket 5. Stem 6. Yoke 7. Lock Nut 8. Gland 9. Spacer Ring 10. Packing Washer 11. Gland Packing 12. Gland Flange 13. Gland Bolt 14. Gland Nut 15. Needle Bearing 16. Disk Spring 17. Handwheel 18. Sleeve 19. Handwheel Nut 20. Name Plate 26
29 HIGH PRESSURE VALVES PRESSURE SEAL BONNET TYPE GLOBE VALVES CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor PS25*2R CLASS 4500 VALVE SIZE 1/2 3/ /4 1-1/ /2 3 L W H P Wt Typical Cv Factor PS45*2R *Fig. No. 5th character refer to page 3. 27
30 BELLOW SEALED VAVLES FORGED STEEL BELLOW VALVES PRODUCT INDEX STANDARD VALVE TYPE TYPE SIZE PRESSURE CLASS SPECIFICATION FORGED STEEL VALVES BOLTED BONNET GATE, GLOBE 1/4", 3/8", 1/2", 3/4", 1" 1-1/4", 1-1/2", 2", 2-1/2", 3" ANSI 150# THRU. 2500# API 602 & ANSI B16.34 FORGED Y-PATTERN VALVES WELDED BONNET GLOBE 3/8", 1/2", 3/4", 1" 1-1/4", 1-1/2", 2", 2-1/2", 3" ANSI 150# THRU. 2500# ANSI B16.34 & MSS-SP-84 CONNECTION OPTION SOCKET WELD, NPT SCREWED, BUTT WELD WELDED FLANGE, INTERGRAL FLANGE BOLTED BONNET, WELDED BONNET STANDARD VALVE TYPE TYPE PNEUMATIC OPERATED VALVE ON-OFF/MODULATING GLOBE, GATE CUSTOM DESIGN SPECIAL VALVES SPECIAL DESIGN ON REQUEST SIZE 1/4" THRU 12" PRESSURE CLASS SPECIFICATION CONNECTION OPTION ANSI 150# THRU. 1500# AMME B16.34 & ISA STD SOCKET WELD, BUTT WELD, FLANGE ENDS CYLINDER TYPE ANSI 150#. THRU 2500# DESIGN BY ANALYSIS ON REQUEST MOV TYPE HIGH PRESSURE FORGED VALVES FOR POWER PLANT MATERIAL PART NAME BODY BONNET COVER STEM SEAT RING WEDGE DISC BONNET BOLT CARBON STEEL Cr-Mo ALLOY STEEL STAINLESS STEEL A105N A182 / F1 A182 / F304 A182 / F5 A182 / F304L A182 / F9 A182 / F316 A182 / F11 A182 / F316L A182 / F22 A182 / F317 A182 / F317L A182 / F321 A182 / F347 A276 / 410 A276 / 410 A276 / 304 A276 / 304 A276 / 304 A276 / 316 A276 / 316 A276 / 316 A276 / 321 A276 / 317 A276 / 347 A217 / CA15 A217 / CA15 A351 / CF8 A351 / CF8 A351 / CF8 A351 / CF8M A351 / CF8M A351 / CF8M A351 / CG8M A351 / CF8C A193 / B7 A193 / B16 A193 / B8 A193 / B8M 28
31 BELLOW SEALED VAVLES FORGED STEEL BELLOW SEALED GATE / GLOBE VALVES PART NAME Body 1. Body Seat Ring 2. Seat Wedge 3. Disc Stem 4. Stem Bellow 5. Bellow Connector 6. Connector Bonnet 7. Bonnet Gland Packing 8. Gland Packing Gland Bolt 9. Gland Bolt Gland 10. Gland Gland Flange 11. Gland Flange Gland Nut 12. Gland Nut Sleeve Washer 13. Sleeve Washer Yoke Sleeve 14. Yoke Sleeve Handwheel 15. Handwheel Name Plate 16. Name Plate Handwheel Nut 17. Handwheel Nut 18. Guide Key STANDARD MATERIALS PART GATE GLOBE BODY A105N F316 A105N F316 BODY EXTENSION A106Gr.B TP316 A106Gr.B TP316 SEAT (RING) 410 SS HF 316SS HF Stellite (Integral) Stellite (Integral) DISC (WEDGE) 410 SS HF (1) 316SS HF 410 SS HF (1) 316SS HF BONNET A105N F316 A105N F316 STEM 410 SS (1) F SS (1) F316 PACKING BELLOW GLAND BOLT A193 B7 A193 B8 Graphite 316Ti A193 B7 A193 B8 GLAND NUT A194 2H A194 8 A194 2H A194 8 GLAND 410 SS 304 SS 410 SS 304 SS GLAND FLANGE A105N FF304 A105N 304 SS SLEEVE WASHER YOKE SLEEVE HANDWHEEL HANDWHEEL NUT 410SS 416SS or Al-Bronze Malleable (Painted) Carbon Steel NAME PLATE Aluminium Stainless Steel Aluminium Stainless Steel GUIDE KEY N/A N/A 410SS HF: Stellite Hard Facing (1) Also available in other material such as alloy steel ans stainless steel, etc. * Trim material compatible with the body material. ** Bolted bonnet type available on request. 29
32 BELLOW SEALED VAVLES FORGED STEEL BELLOW GATE VALVES OUTSIDE SCREW & YOKE SW, NPT, BW, WELDED BONNET STANDARD BORE CLASS 800 VALVE SIZE 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BS8*1R CLASS 1500 VALVE SIZE 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BS15*1R TEST HYDROSTATIC TEST Psig (brag) CLASS SHELL 2975 (209.5) 5575 (392) SEAT 2175 (153) 4100 (288.5) AIR 90 (6) 90 (6) HELIUM LEAK TEST No detectable Leakage at 10-6 cc/sec. He *Fig. No. 4th or 5th character refer to page 3. 30
33 BELLOW SEALED VAVLES FORGED STEEL BELLOW GLOBE VALVES OUTSIDE SCREW & YOKE SW, NPT, BW, WELDED BONNET STANDARD BORE CLASS 800 VALVE SIZE 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BS8*2R CLASS 1500 VALVE SIZE 3/8 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BS15*2R TEST HYDROSTATIC TEST Psig (brag) HELIUM LEAK TEST CLASS SHELL 3975 (209.5) 5575 (392) SEAT 2175 (153) 4100 (288.5) No detectable Leakage at 10-6 cc/sec. He AIR 90 (6) 90 (6) *Fig. No. 4th or 5th character refer to page 3. 31
34 BELLOW SEALED VAVLES FORGED STEEL BELLOW GATE VALVES ANSI / ASME B16.34 OUTSIDE SCREW & YOKE SW, NPT, BW, WELDED BONNET CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BH15*1R CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BH25*1R TEST HYDROSTATIC TEST Psig (brag) CLASS SHELL 5575 (392) 9275 (652.5) SEAT 4410 (288.5) 6800 (478) AIR 90 (6) 90 (6) HELIUM LEAK TEST No detectable Leakage at 10-6 cc/sec. He *Fig. No. 4th or 5th character refer to page 3. 32
35 BELLOW SEALED VAVLES FORGED STEEL BELLOW GLOBE VALVE ANSI / ASME B16.34 OUTSIDE SCREW & YOKE SW, NPT, BW, WELDED BONNET CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BH15*2R CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BH25*2R TEST HYDROSTATIC TEST Psig (brag) CLASS SHELL 5575 (392) 9275 (652.5) SEAT 4410 (288.5) 6800 (478) AIR 90 (6) 90 (6) HELIUM LEAK TEST No detectable Leakage at 10-6 cc/sec. He *Fig. No. 4th or 5th character refer to page 3. 33
36 BELLOW SEALED VAVLES FORGED STEEL BELLOW Y-GLOBE VALVE ANSI / ASME B16.34 OUTSIDE SCREW & YOKE SW, NPT, BW, WELDED BONNET CLASS 1500 VALVE SIZE 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BY15*2R CLASS 2500 VALVE SIZE 1/2 3/ /4 1-1/2 2 L W H P Wt (kg/lb) BY25*2R TEST HYDROSTATIC TEST Psig (brag) CLASS SHELL 5575 (392) 9275 (652.5) SEAT 4410 (288.5) 6800 (478) AIR 90 (6) 90 (6) HELIUM LEAK TEST No detectable Leakage at 10-6 cc/sec. He *Fig. No. 4th or 5th character refer to page 3. 34
37 BELLOW SEALED VALVES The range consists of very low emission glanded valves and zero emission bellow sealed valve. The products include gate and globe valves all conforming to ANSI B16.34, and AP1602, BS ZERO FUGITIVE EMISSION Every single bellow bonnet assembly is tested for zero leakage using helium gas and a mass spectrometer, to MSS-SP-117 Standard requirement. Individual sensitive leak testing ensures problems are found in the factory - not the end users plant. BELLOWS VALVE LIFETIME DEPENDS ON Leak Tested Bellow Sub-assembly Well pioneered bellow design and production procedures. Compatibility with fluid, ie. careful selection of bellows material Hardfaced valve sealing faces and welded in seats APPLICATION OF BELLOWS VALVE Vacuum Condensate Lines and Drains Instrument Lines Hydrogen Anhydrous Chlorine Potassium Hydrogen Sulfide Ammonia Phosphate Sulfuric Acid CO and C02 Liquid Sodium Hot oil Transfer Toxic Gases Nitric Acid Radioactivity of Fluids SAFETY OF PLANT, PERSONNEL AND ENVIRONMENT Any leak to atmosphere is a hazard and causes a reduction of plant efficiency. Where toxic, inflammable, explosive or corrosive fluids are handled. Bellows Sealed Valves have an essential role to play in removing the risk to personnel and the environment. Satisfaction of clean air control, whether it is the standard of EPA's proposed 100 ppm limit to air pollutants of Gemany's standard T.A.LUFT, the bellows seal totally contains in the service media. Savings in energy and operational cost in steam service industries. Steam is very difficult to contain and the cost of steam energy is very high, Bellows Sealed Valves provide the ultimate containment and isolation of fluids saving the costs associated with lost steam and the repair of conventional valves. 35
38 BELLOW SEALED VALVES DESIGN QUALIFICATION For any change in the design parameters of the bellow that affect cycle life, KVC always re-qualify by cycle testing (e.g. change in bellow) The frequency of cycling is 20 cycles per minute. A minimum of three bellows of each basic design and material are selected at random. Those produced using the standard production manufacturing processes are verified to meet the minimum cycle life requirement as specified in MSS-SP-117. Life cycle test certificate available on request. Each bellow sub-assembly is helium leak tested. All bellow valve units are hydrostatic pressure tested. QUALITY CONTROL PRIOR TO DESPATCH Every bellow valve assembly is leak tested prior to despatch, using Edward Helium leak testing equipment with sensitivity of 10-6 cc/sec. He. Hydrostatic shell and seat leakage test for every single bellows valve unit. IDENTIFICATION On Body (Bonnet) Material Specification per MSS-SP-25, Size, Pressure Ratings, Material, Flow Direction, Heat No, Manufacturer's Logo. Name Plate Pressure Retaining and Trim Parts Material specification, Pressure - Temperature Rating, Cold/Hot working Pressure, Valve Size, Valve Type, Manufacturer's Name, etc. PACKING Each bellow valve assembly is cleaned and packaged to prevent internal moisture or contamination. Each bellow valve assembly is individually packaged to prevent damage in handling of in transit. Each bellow valve assembly is marked to ensure proper identification of the material. 36
39 TECHNICAL DATA THREADS - ANSI B END CONNECTIONS D P E 0 E 1 L 1 L 1 Normal Pitch Engagement Pitch Length of Outside Number of Diameter at by and Nominal Pipe Pitch of Diameter at Effective Diameter of Threads Per End of Between Size Thread End of External Pipe Inch External External and External Thread Thread Internal Threads 1/ / / / / / / / Height of Thread Also pitch diameter at gauging notch. Above information extracted from American National Standard Also length of plug gauge for Pip Threads ANSI B (NPT) Also length of ring gauge, and length from gauging notich to small end of plug gauge. * For the 1/8-27 and 1/4-18 sizes. E1 approx. = D - (0.05D )p SOCKET WELD - ANSI B16.11 Nominal Pipe Size Socket Bore Diameter Inches Millimetres Socket Depth Min NPT DN Max. Min. Max. Min. Inch. mm. 1/ / / / / /
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