Gate Valve (Model 1000)

Transcription

1 Gate Valve (Model 1000) s: - 2 to 24 (50mm to 600mm) Rating: - Class 150 to Class 2500 Cast Steel Valves Flange End But-Weld End Information:- sandesh@invacovalves.com invacovalves@gmail.com

2 Company Overview: INVACO (Industrial Valve Company) is leading manufacturer of industrial valves. INVACO is an export oriented valve manufacturer producing top quality valves. INVACO valves are designed, developed, manufactured and tested under rigorous 100% quality control, inspections with full traceability of NACE, chemical, mechanical, hydro & air test records. All INVACO valves are produced in accordance with international standards like API, ASME, ANSI, AWWA, MSS, DIN, EN, ISO, BS, JIS, AS, IS etc. INVACO committed to excellence by manufacturing top quality valves to meet customer s needs with low cost, on-time delivery & providing finest service in industry. INVACO manufacture Ball valves (Floating & Trunnion Mounted), Butterfly Valves (Damper, Slee ved, Double offset & Triple Offset), Gate Valves, Globe Valves & Check Valves for oil & gas, petrochemicals, refineries, power plants, water treatment plants, chemical, paper & pulp, sugar, steel, pharma, pipe- line transmission and other process industries. INVACO (Industrial Valve Company) is specialized in design, manufacturing & testing of CAST & FORGED Steel Gate, Globe & Check Valves. All valves are designed as per ASME B16.34, API 600, API 602, ISO 5352, BS 1414 and follows ISO 9001:2015 Quality Management Systems. INVACO, Contents Company Overview 01 Product Range 01 Quality Standards 02 GA Drawing 03 Material of Construction 04 Dimensions Torque & Thrust 07 Quality Policy 08 manufacture Forge Gate, Globe & Check valve size from 2 to 24 (50mm to 600mm) with pressure range from Class 150 to Class 2500 and equivalent EN pressure ratings. Gate, Globe & Check valves produced from FORGED materials like WCB, WC6,WC9, CA15, LCB, LCC, CF8, CF3, CF3M, CF8, CF8M, Alloy20, 4A, 5A, 6A, Aluminum Bronze, Inconel, Monel, Hast Alloys, and other special materials. INVACO (Industrial Valve Company) aims to produced a zero defect valves for long life and reliable services. Making continual improvements aims towards to minimize the Total Ownership Cost for valued customers. Also aims to established sales and services of valves & actuators worldwide. INVACO is ready to serve various global industries towards a sustainable new world. This catalog provides basic information of Gate Valves. Every effort has been made to maintain technical accuracies however INVACO has reserve rights to make any change in design and materials without prior notice. Product Range for Gate Valve: Valve Design Gate Valve Forge Gate Valve ASME CLASS / in ( mm) ( ) 2 24 ( ) 2 24 ( ) /2 2 ( ) 2 24 ( ) 1/2 2 ( ) 2 12 ( ) 1/2 2 ( ) 2 12 ( ) - 1

3 Quality Standards for Gate Valve: Design Standards:- Gate Valve Globe Valve Check Valve API 600, API 602, ASME B16.34, BS 1414, ISO 10434, BS 5352 ASME B16.34, BS 1873, API 600, API 602, BS 5352 ASME B 16.34, API 6D, BS 1868, API 594, API 602, BS 5352 Common Standards:- API 598 Valve Inspection and Testing. ASME B 16.5 Pipe Flanges and Flanged Fittings. ASME B Large Diameter Steel Flanges. ASME B Face to Face and End to End Dimension of Valves. ASME B Butt Welding Ends. ASME B Forged Steel Socket Welding and threaded Fittings. ASME B Pipe Threads for general Purposes. MSS SP- 6 MSS SP- 25 MSS SP- 55 MSS SP- 44 MSS SP 61 BS 6755 BS EN BS EN 6364 BS EN 558 BS EN 1092 BS EN Standards Finishes for contact surface for flanges. Standard marking system for valves, fittings, flanges. Steel Casting Visual methods for Evaluation of surface Irregularities. Steel Pipeline Flanges. Pressure Testing of Valves. Testing of Valves. Industrial Valves Testing of Valves. Valves for Cryogenic Services. Face to Face & Centre to face dimensions soft, metal valves for use in pipe Systems. Flanges & their joints- Circular Flanges for Pipes, valves, Fittings & Accessories. Industrial Valves Shell Design Strength. ISO 9001:2015 Quality management System Requirements. ISO 5208 Industrial valves pressure testing for metallic valves. NACE MR0175 Petroleum & Natural Gas industries materials for use in H2S containing Environments in Oil and Gas production. NACE TM 0284 Standard Test Method ( HIC). NACE TM 0177 Standard Test Method. NACE MR 0103 Standard 2

4 GA Drawing for Gate Valve (Model 1000): Design Features : - 2 to 24 (50mm to 600mm) Reference Standards Design: - ASME B16.34, API 602, API600 Rating: - Class 150 to Class 2500 Face to Face: -ASME B16.10, EN 558 Vacuum Seal Arrangement Drilling:- ASME B16.5, EN1092 Stallite or Hardface Testing: - API 598, EN Extended Bonnet But Weld End :- ASME B16.25 Operations: - Handwheel, Gear & Actuation Special: - NACE MR

5 Material of Construction for Gate Valve (Model 1000): Sr. No. Part Carbon Steel Bill Of Material For Gate Valve Low Temp. Carbon Steel 1 Body A216 Gr WCB A325 Gr. LCB, LCC 2 Seat Ring 3 Wedge 4 Spindle 5 Gasket CA15, CF8, CF8M F6a, AISI410, F304, F316 SPWG + (SS304/SS316) 6 Nut A194 Gr. 2H / 2HM A351 Gr. CF8M Stainless Steel DUPLEX Nickel Alloys A351 Gr. CF8M, CF8 A351 Gr. CF8M, CF8 A890 Gr. 4A, 5A, 6A A890 Gr. 4A, 5A, 6A F316L F316L, F304L F51, F53, F55 SPWG + SS316 A194 Gr. 4L / 7M / 4 SPWG + (SS304/SS316) SPWG + Duplex A194 Gr. 8MA / 8M 7 Stud A193 Gr. B7 / B7M A320 Gr. L7 / L7M A193 Gr. B8M / 8M 8 Bonnet WCB LCB, LCC CF8M, CF8 4A, 5A, 6A Backseat F6a, AISI410, F304, 9 Bush F316 Gland 10 Packing Cross Bolt & B7, B7M & 2H, 2HM 11 Nut / CS 12 Gland Bush WCB(ENP), A105(ENP), F6a, 13 Gland Flange AISI410, F304, F316 A 494 Gr. CW6MC, CW12M, M 35-1 CW6MC, 12MW, M35-1 Inconel 625, 750, 825, Monel SPWG + Monel / Inconel CW6MC, 12MW, M35-1 F316L F316L, F304L F51, F53, F55 Inconel / Monel L7,L7M & 4,4L,7M / Carbon Steel LCC, LCB, LF2, SS316 Graphite CF8M, CF8, F316L, F304L B8, B8M & 8M,8MA / Stainless Steel Duplex 14 Eye Bolt Nut 2H, 2HM / CS 4L, 7M, 4 / CS 8M, 8MA / Stainless Steel 15 Eye Bolt B7, B7M / CS L7, L7M / CS B8, B8M / Stainless Steel 16 Yoke Sleeve S. G. Iron/ D2 / Brass 17 Yoke Nut 2H, 2HM / CS 4L, 7M, 4 / CS 8M, 8MA / Stainless Steel 18 Grease Nipple 19 Grub Screw 20 Hand Wheel Carbon Steel Malleable, Ductile Iron / Carbon Steel (Fabricated ) 21 Key EN 8 22 Hand Wheel Nut 2H, 2HM / Carbon Steel 4L, 7M, 4 / Carbon Steel NOTE: ** All API 600 Trims are available as per customer requirement. ** Stellite or Hardface are optional and as per customer requirement. ** "INVACO" reserve rights to change MATERIALS & DESIGN anytime without prior notice. Stainless Steel Inconel / Monel Malleable, Ductile Iron / Stainless Steel ( Fabricated ) 8M, 8MA / Stainless Steel 4

6 Dimensions for Gate Valve (Model 1000): Design & Features:- Design: - ASME B.16.34, API 600, API 602, ISO Face to Face: - ASME B16.10, EN 558 Flange Drilling: - ASME B16.5, EN 1092 Testing :- API 598, EN12266, ISO But-Weld End :- ASME B16.25 Materials:- Confirms to ASTM with NACE MR Bolted Bonnet, Outside Screw & Yoke Pattern. Rising Stem & Handwheel Ring Gasket Design from Class900 & Above Flexible or Solid Wedge Design. Stellite or HardFace Lantern Ring Design for Vacuum Services Extended Bonnet Design. Low Emission Design We recommend gear operator for force more than 400N. ASME CLASS 150 F (mm) in 2 2½ mm RF BW RTJ H mm W mm ASME CLASS 300 F (mm) in 2 2½ mm RF & BW RTJ H mm W mm

7 Dimensions for Gate Valve (Model 1000): ASME CLASS 600 F (mm) in 2 2½ mm RF & BW RTJ H mm W mm ASME CLASS 900 F (mm) in 2 2½ mm RF & BW RTJ H mm W mm ASME CLASS 1500 F (mm) in 2 2½ mm RF & BW RTJ H mm W mm ASME CLASS 2500 in 2 2½ mm F (mm) RF & BW RTJ H mm W mm NOTE:- ** RF Raised Face, RTJ Ring Type Joint, BW But Weld End ** All dimensions are in mm unless & otherwise specified. ** INVACO reserves the right to change materials, design & dimensions anytime without prior notice. 6

8 Torque & Thrust for Gate Valve (Model 1000): Torque & Thrust for Gate Valve 150# 300# 600# 900# 1500# in mm Thrust Torque Thrust Torque Thrust Torque Thrust Torque Thrust Torque KN N-m KN N-m KN N-m KN N-m KN N-m ½ Note: - 1 For actuator selection or sizing, factor of safety is recommended. 2 This is general information; values can vary with change in materials, trim, bonnet type, handwheel size, packing and other factor. 3 INVACO reserve the right to change Design, Material or specification or any other information without prior notice. 7

9 Quality Policy At INVACO, we established this comprehensive Quality Management System to implement a strategy of continual improvement and compliance with the requirements of the ISO 9001:2015 Quality Assurance standard and other industrial valves standards by: Customer Focused: Make commitments we fully understand and believe we can meet and deliver. Meet all commitments to customers on time. Satisfy our customer s needs and exceed their expectations. Performance Driven: Verify that our products and services meet customer requirements. Monitor benchmark and continuously improve our business, products, and services, organization and employee s performance. Entire INVACO stick to the spirit and intent of this policy to ensure customer satisfaction is achieved at all respects and times. Issue No.:- 1 Next Review Date: - May 2018 (Sandesh Shamkuwar) Managing Director 8

10 Information: Your Local INVACO Representative: WORK: 4123, Near Khadi Machine &, Petrol Pump, K.B. Road, Ambernath (w), Mumbai. OFFICE: 4 /202, Highland Residency, Thane (w), Mumbai,