Pig Valves. Complete Solutions for Industrial Valves NEWAY VALVE
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1 Pig Valves Pig Valves Complete Solutions for Industrial Valves NEWAY VALVE Cat.no.:E-PV-2005
2 Introduction 1 Quality Commitment 2 How to Order 3 4 ~ 5 Product Introduction Material Specifications Complete Solutions for Industrial Valves NEWAY, being the largest valve manufacturer in China, has fulfilled all the qualifications to manufacture a wide range of industrial valves for the most severe and demanding services of the Oil, Gas, Refinery, Chemical, Marine, Power and Pipeline Industries. 6 7 Working Sequences Design Feature NEWAY's products include: Gate, Globe, Check, Butterfly and Ball Valves. Size range from 1/2 ~52 ; class rating from 150lb~2500lb; materials range from conventional cast or forged steel to special alloy material like Monel, Inconel, Hastelloy or Duplex steel. Neway is able to produce valves for working temperature -196 ~ 650, all available to fully comply with ASTM, ANSI, API, BS and DIN standards. 8 Dimensions NEWAY Facilities NEWAY's facilities include 3 Valve Factories, 2 Foundries and the new established Technical Research Center. NEWAY employes a large number of CNC machines for most of valves fabrication and we are among the few manufacturers who are able to perform in-house Fire Safe test, Cryogenic test, High Pressure Gas test, High Temperature test and Low Fugitive Emission Test. Quality Assurance NEWAY's Quality Assurance is dedicated to the pursuit of a zero defect valve, and this has resulted in the company having more quality qualifications than most of our competitors. NEWAY is certified to ISO 9001, API 6D, CE/PED and NEWAY's Marine Valves are type approved by ABS. NEWAY full series of gate, globe and check valves low fugitive emission test was type approved per TA Luft and NEWAY soft seated ball & butterfly valves were fire safe tested & certified by Lloyd's Register.
3 TA Luft 1
4 Figure Number Example: 4BPR6R-SW LF2/No BPR 6 R SW LF2/No valve size pig ball valve type Symbol Type BPL Pig launching ball valve BPR Pig receiving ball valve Stem operation Symbol SW M P Description Lever handle Gear operator Electric actuator Pneumatic actuator Body Material ANSI Class Code Class(LB) A105 = ASTM A105 LF2 = ASTM A350 LF2 F304 = ASTM A182 F304 F316 = ASTM A182 F316 End Connection Symbol R J B End Raised face flanged end RTJ flanged end Butt-welding end Trim Code (Seat insert) (O-Ring seals) (Stem) (Ball) (Seat) 1 PTFE 1 NBR 1 F6a 1 F6a 1 F6a 2 NYLON 2 VITON 2 F304 2 F304 2 F304 3 PEEK 3 VITON AED 3 A105/ENP 3:A105/ENP 3 A105/ENP 4 Polyphenylene 4 VITON B PH PH PH 5 DEVLON 5 5 HSN HNBR 5 AISI AISI AISI KEL-F 6 6 F316 6 F316 6 F316 7 NYLON 12 7 PTFE COATED VITON 7 F304L 7 F304L 7 F304L 8 PCTFE 8 VITON GLT 8 F316L 8 F316L 8 F316L 9 MOLON 9 9 LF2/ENP 9 LF2/ENP 9 LF2/ENP 2
5 Pig valve, normally consists of Pig Launching & Pig Receiving valve, is a device to clean the internal pipe periodically, and it is especially widely used in Oil & Gas pipeline industry. Neway series pig valves are developed from our existing series BS forged steel 3PC trunnion mounted ball valves, and have the function of launching or receiving pig as well as all the natural function of standard pipe line ball valves. This field-tested pig valve offers Design durability and reliability service for oil and gas applications to improve the piping transportation efficiency. It can easily and safely use most of popular pig styles, either One-Piece Molded Pigs or Spherical Pigs that are intended for use in pig ball valves. Finished Pig Valve Main Application: Clean the new installed pipe internal residue prior first commissioning. Internal pipe wall anti-rust and corrosion-resistant coating. Application Pipe regular maintenance to removal of liquid, wax and general cleaning. Isolation and transition of differential working media in same pipe. Application 3
6
7 No. Part Name Material 6 14 Top Flange ASTM A350 LF2 15 Gland Cap ASTM A350 LF2 16 Cap ASTM A350 LF2-N O Ring HSN 18 O Ring HSN Plug & Vent Valve Stainless Steel 20 Wave Spring Inconel X Grounding Spring Grounding Plunger Stainless Steel Stainless Steel 23 O Ring HSN 8 No. Part Name Material O Ring O Ring HSN HSN 1 Body ASTM A350 LF2 26 O Ring HSN 2 Left Closure ASTM A350 LF2 27 Body Stud ASTM A320 L7M 3 Right Closure ASTM A350 LF2 28 Body Nut ASTM A194 7M 4 Seat Insert PTFE 29 Screw ASTM A320 L7M 5 Seat Retainer ASTM A350 LF2/ENP 30 Screw ASTM A320 L7M Ball Stem Trunnion ASTM A350 LF2/ENP AISI 4140/ENP ASTM A350 LF2/ENP Gland Pin Bolt Key Carbon Steel ASTM A320 L7M Carbon Steel 9 Body Gasket 316+Graphite 34 Pin Carbon Steel 10 Gasket 316+Graphite 35 Injection Stainless Steel 11 Spacer PTFE 36 Injection Stainless Steel 12 Packing PTFE 37 Handle Carbon Steel 13 Fire Safe Gasket 316+GRAPHITE 38 Seat Retainer ASTM A350 LF2/ENP 5
8 Pig Launching - Clockwise To Close Pig Receiving - Clockwise To Close Step 1 Open position Step 1 Open position Through conduit flow no pockets to trap wax or debris. OPEN OPEN Through conduit flow stopper in valve cavity arrests pig. Step 2 Step 2 Close valve. Close valve. Upstream and downstream is sealed off. Vent body cavity pressure. CLOSE CLOSE Upstream and downstream is sealed off. Vent body cavity pressure. Step 3 Step 3 Remove entry plug. Remove entry plug. Insert pig into valve ball cavity. Remove pig from valve ball cavity. CLOSE CLOSE Step 4 Step 4 Screw entry plug into place. Close vent valve. CLOSE CLOSE Screw entry plug into place. Close vent valve. Step 5 Step 5 Open valve. Open valve. Flowline pressure moves the pig downstream. OPEN OPEN Flow brings the net pig along to be trapped. 6
9 Double O Ring Sealing to Prevent the Leakage From Stem Area. Secondary Metal-to-Metal Sealing Perform When non-metal Sealing is damaged. Emergency Seat sealant Injection Fitting to Stop Leakage From the Seat. Double O-Ring Sealing Plug with Two Pressure-relieve holes to easy & Safe the Operation on the Field. Isolated Pig Chamber to eliminate the requirement for additional shut-off valve. Trunnion mounted ball design to Extend seat life and reduce the Torque of operation. Energized Wave Spring Seats to easure the Sealing even at low pressure. 7
10 W H2 d H1 H5 L H3 H4 Dimensions Dia Press End Face to Face Inch LB Type mm H1 H2 H3 H4 H5 W mm mm mm mm mm mm LB R F 292* 150LB RTJ 302* 300LB R F 362* 300LB RTJ 371* 600LB R F 362* 600LB RTJ 371* 150LB R F 324* 150LB RTJ 333* 300LB R F 356* 300LB RTJ 359* 600LB R F 356* 600LB RTJ 359* 150LB R F 394* 150LB RTJ 406* 300LB R F 406* 300LB RTJ 422* 600LB R F LB RTJ LB R F 457* 150LB RTJ 467* 300LB R F 480* 300LB RTJ 492* 600LB R F LB RTJ LB R F 597* 150LB RTJ 607* 300LB R F 622* 300LB RTJ 635* 600LB R F LB RTJ Notes:Face to Face Length meets API Spec.'6D' except for those items marked(*). 8
11 Seller will replace without charge or refund the purchase price of products provided by Seller which prove to be defective in material or workmanship, provided in each case that the product is properly installed and is used in the service for which Seller recommends it and that written claim, specifying the alleged defect, is presented to the Seller within 18 months from the date of shipment or 12 months after installation, whichever occurs first. Seller shall in no event bear any labor, equipment, engineering or other costs incurred in connection with repair of replacement. The warranty stated in this paragraph is in lieu of all other warranties, either expressed or implied. With respect to warranties, this paragraph states Buyer's exclusive remedy and seller's exclusive liability.
12 Cat.no.:E-CSV No.999 Xiangjiang Road, Suzhou New District,P.R. China Post Code: Tel: Fax: Cat.no.:E-PV-2005
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