KO Series. Cast Steel Gate Valves
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- Elwin Gordon
- 5 years ago
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1 FEATURES & BENEFITS Body and bonnet of Class Class 900 gate valves are usually connected with studs and nuts. The body and bonnet of Class Class 2500 gate valves are usually a pressure sealed design. Packing Seal - molded flexible graphite is used for packing material. PTFE or combined packing material can be also used if requested. The internal surface of the stuffing box, of which area is contacted with the packing, is fine finished (Ra 3.4 um). The stem surface, contacting with the packing, should be rolled and pressed after being precisely machined, so as to reach to the high finish and compactness (Ra 0.8 um) and ensure the reliable tightness of stem area. Gasket of Cover Flange - carbon steel or stainless steel + flexible graphite combined gasket is used for Class 150 gate valve; stainless steel + flexible graphite wounded gasket is used for Class 300 gate valves; stainless steel + flexible graphite wounded gasket is used for Class 600 gate valve (ring joint gasket optional); ring joint gasket is used for Class 900 gate valve; pressurized seal design is used for Class Class 2500 gate valve. All our gate valves have the back seat sealing design. In most cases, the carbon steel gate valve is fitted with a renewable back seat. For stainless steel, the back seat is machined directly in the bonnet or after welding. KO Series Cast Steel Gate Valves STANDARDS Design and manufacture: API 600 (ISO 10434), ASME B16.34 Test Inspection: API 598 End flange dimension: ASME B16.5 (for NPS < 24); ASME B16.47 series B, API 605 or ASME B16.47 series A, MSS SP-44 (for NPS > 24) B end dimension: ASME B16.25 Face to face and end to end dimension: ASME B16.10 Pressure - temperature rating: ASME B16.34 J Flow Controls 4665 Interstate Drive Cincinnati, O
2 PARTS IDENTIFICATION Available with Gear Box Design Description Full bore design Outside Screw and Yoke (OS & Y) Bolted Bonnet (BB) Flexible wedge, fully guided Solid or split wedge gate Renewable seat rings Forged T-head stem Rising stem and non-rising handwheel Flanged or butt welding ends Available with bevel gear operator Main Materials CB, CB, C6, C9, CF8, CF8M, CF3, CF3M, A995 4A, A995 5A, A995 6A, Alloy 20, Monel, Inconel No Part Name Material CB CB C6 CF8 (M) CF3 (M) 1 Body A216 CB + 13Cr A352 CB + 13Cr A217 C6+ST A351 CF8 (M) + ST A351 CF3 (M) + ST 2 Disc A216 CB + 13 Cr A352 CB + 13 Cr A182 F11 + ST A351 CF8 (M) A351 CF3 (M) 3 Stem A182 F6 A182 F6 A182 F6 A182 F304 (F316) A182 F304 (F316) 4 Sleeve A105 A105 A182 F11 A182 F304 (F316 A182 F304 (F316) 5 Bonnet Bolt A193 B7 A320 7 A193 B16 A193 B8 (M) A193 B8 (M) 6 Bonnet Nut A194 2 A194 7 A194 4 A194 8 (M) A194 8 (M) 7 Gasket SS304 + Graphite PTFE / SS304+Graphite PTFE / SS316 + Graphite 8 Bonnet A216 CB A352 CB A217 C6 A351 CF8 (M) A351 CF3 (M) 9 Backseat A182 F6 A182 F6 A182 F Packing Flexible Graphite PTFE / Flexible Graphite 11 Gland A182 F6 A182 F6 A182 F6 A182 F304 (F316) A182 F304 (F316) 12 Gland Flange A216 CB A352 CB A217 C6 A351 CF8 A351 CF3 13 Gland Eyebolt A193 B7 A193 B8 A193 B8 14 Nut A194 2 A194 8 A Pin AISI 1025 AISI Stem Nut Bronze Bronze 17 andwheel Nut AISI 1035 AISI 1035 Page 2
3 DIMENSIONS (Class 150 and 300) (Open) (Open) 1 2 C150 C300 Size CASS 150 Inches 2 2-1/ (RF) (B) (Open) T Size CASS 300 Inches 2 2-1/ /1 (RF/ B) 2 (Open) T (RF) T (B) Page 3
4 DIMENSIONS (Class 600 and 900) (Open) Available with Gear Box 1 2 Size CASS 600 Inches 2 2-1/ /1 (RF/B) 2 (Open) T (RF/RTJ) T (B) Size CASS 900 Inches 2 2-1/ /1 (RF/B) 2 (Open) T (RF/RTJ) T (B) Page 4
5 DIMENSIONS (CASS 1500 AND 2500) (Open) Available with Gear Box 1 2 Size CASS 1500 Inches 2 2-1/ /1 (RF/B) 2 (Open) T (RF/RTJ) T (B) Size CASS 2500 Inches 2 2-1/ /1 (RF/B) 2 (Open) T (RF/RTJ) T (B) Page 5
6 CAST STEE GATE VAVE (PRESSURE SEA BONNET) Applicable Standards Design and Manufacture: ASME B16.34 Face to Face and End to End: ASME B16.10 Flanged End: ASME B16.5/ASME B16.47 But elded End: ASME B16.25 Test & Inspection: API Design Description Full bore design Outside Screw and Yoke (OS & Y) Pressure Seal Bonnet (PSB) Flexible wedge, fully guided Solid or split wedge gate Renewable seat rings Forged T-head stem Rising stem and non-rising handwheel Flanged or butt welding ends Available with bevel gear operator Main Materials CB, CB, C6, C9, CF8, CF8M, CF3, CF3M, A995 4A, A995 5A, A995 6A, Alloy 20, Monel, Inconel No Part Name Material CB C6 C9 CF8 (M) CF3 (M) 1 Body A216 CB A217 C6 A217 C9 A351 CF8 (M) A351 CF3 (M) 2 Seat A105 + ST A217 C6 + ST A217 C9 + ST A351 CF8 (M)+ST6 A351 CF3 (M)+ST6 3 Gate A216 CB+ST A217 C6 + ST A217 C9 + ST A351 CF8 (M) + ST 6 A351 CF3 (M) + ST6 4 Stem A182 F6 A182 F6 A182 F6 A182 F304 / F316 A182 F304 (F316) 5 Bonnet A216 CB A217 C6 A217 C9 A351 CF8 (F316) A351 CF3 (M) 6 Pressure Seal Ring Pure Iron A182 F304 (F316) A182 F304 (F316) 7 Ring A182 F6 A182 F304 (F316) A182 F304 (F316) 8 Segment Ring A182 F6 A182 F304 (F316) A182 F304 (F316) 9 Bonnet Retainer A105 A182 F11 A182 F22 A182 F304 (F316) A182 F304 (F316) 10 Packing asher F6a SS304 (F316) SS304 (F316) 11 Packing SS304 + Flexible Graphite SS304+Flexible Graphite/SS316+Flexible Graphite 12 Gland A182 F6 A182 F304 (F316) A182 F304 (F316) 13 Gland Flange Carbon Steel A351 CF8 A351 CF8 14 Yoke Carbon Steel A351 CF8 A351 CF8 15 Gear Box Assembly Assembly 16 Stud A193 B7 A193 B16 A193 B16 A193 B8 A193 B8 17 Nut A194 2 A194 4 A194 4 A194 8 A194 8 Page 6
7 DIMENSIONS (CASS 900 AND 1500) Available with andwheel Operator 1 2 Size CASS 900 Inches 2 2-1/ (B) (RF) 2 (open) DO T (B) T (RF/RTJ) Size CASS 1500 Inches 2 2-1/ (B) (RF) 2 (open) DO T (B) T (RF/RTJ) Page 7
8 DIMENSIONS (CASS 2500) KO Series Gate Valves Available with andwheel Operator 1 2 Size CASS 2500 Inches 2 2-1/ (B) (RF) (open) DO T (B) T (RF/RTJ) Page 8
9 FORGED STEE PRESSURE SEA GATE VAVE Applicable Standards Design and Manufacture: API 602, BS5352, ASME B16.34 Connection End: Socket eld Ends (S): ASME B16.11 Threaded End (NPT): ASME B Butt eld End (B): ASME B16.25 Flange End (RF/RTJ): ASME B16.5 Test & Inspection: API 602, API 598 Design Description: Bolted Bonnet (BB), elded Bonnet (B), Outside Screw & Yoke (OS&Y) Main Materials: A105, F2, F5, F11, F22, 304(), 316(), F347, F321, F51, Alloy 20, Monel No Part Name ASTM Material A105 F2 F11 F304() F316() F51 1 Body A105 F2 F11 F304() F316() F51 2 Seat ST 304() 316() F51 3 Gate F6a F6a F6a+ST F304() F316() F51 4 Stem () 316 F51 5 Gasket Graphite 304+Graphite 316()+Graphite 316()+Graphite 6 Bonnet A105 F2 F11 F304() F316() F51 7 Bolt B7 7 B16 B8(M) B8(M) B8M 8 Packing Flexible Graphite 9 Gland A182 F6 F2 F11 F304 F304 F Gland Flange A105 F2 F11 F304 F304 F Nut A Eyebolt A193 B7 B8 13 Stem Nut A Nameplate A 15 ock Nut AISI andwheel ASTM A197 Page 9
10 C800 (open) welded bonnet Size NPS Face to Face andwheel R.P. 1/2 3/ /4 1-1/ /2 F.P. 3/8 1/2 3/ /4 1-1/ eight Flow Port d eight B.B eight.b C900 ~ 1500 (open) welded bonnet Size NPS Face to Face andwheel R.P. 1/2 3/ /4 1-1/ /2 F.P. 3/8 1/2 3/ /4 1-1/ eight Flow Port d eight B.B eight.b C2500 (open) welded bonnet Size NPS Face to Face andwheel R.P. 3/8 1/2 3/ /4 1-1/ eight Flow Port d eight.b Page 10
11 FORGED STEE PRESSURE SEA GATE VAVE Applicable Standards Design and Manufacture: API 602, BS5352, ASME B16.34 Connection End: Socket eld Ends (S): ASME B16.11 Threaded End (NPT): ASME B Butt eld End (B): ASME B16.25 Flange End (RF/RTJ): ASME B16.5 Test & Inspection: API 602, API 598 Design Description: Bolted Bonnet (BB), elded Bonnet (B), Outside Screw & Yoke (OS&Y) Main Materials: A105, F2, F5, F11, F22, 304(), 316(), F347, F321, F51, Alloy 20, Monel No Part Name ASTM Material A105 F2 F11 F304() F316() F51 1 Body A105 F2 F11 F304() F316() F51 2 Seat ST 304()+ST 316()+ST F51 3 Gate F6a F6a F6a+ST F304()_ST F316()+ST F51 4 Stem () 316 F51 5 Bonnet A105 F2 F11 F316() F316() F51 6 Pressure Seal Ring Graphite 304+Graphite 316()+Graphite 316()+Graphite 7 Yoke A105 F2 B16 F304() F316() F51 8 Packing Graphite/SS304+Graphite Graphite 9 Nut Carbon Steel F Gland A182 F6 F2 F11 F Nut A194 2 A Eyebolt A193 B7 A193 B8 13 Gland Flange A105 F2 F11 F Stem Nut A ock Nut AISI andwheel ASTM A197 Page 11
12 C2500 (open) Face to Face andwheel Size NPS 1/4 3/8 1/2 3/ /4 1-1/2 2 (RF), 1 (B) eight eight (angle dimension) d eight C C2500 Size NPS F.P. 3/8 1/2 3/ /4 1-1/2 2 Face to Face C C (open) andwheel eight C C C C Flow port diameter d C C eight C C
13 C (open) welded bonnet 1 Size NPS R.P. -1/4-3/8 1/2 3/ /4 1-1/ /2 Face to Face C C300 (RF) (B) C eight andwheel C150 eight C300, C600 eight (angle dimension) C150 C300 C600 RF B RF d B RF B Page 13
14 C900-C1500 (open) welded bonnet 1 Size NPS -1/4-3/8 1/2 3/ /4 1-1/2 2 Face to Face (RF) 1 (B) andwheel eight eight (angle dimension) d eight J Flow Controls 4665 Interstate Drive Cincinnati, O jflowcontrols.com hile the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or a guarantee of satisfactory results. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because J Flow Controls is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice.
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