KVC VALVES AND PEX FITTINGS
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- Amy Alaina Tate
- 5 years ago
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1 KVC VALVES AND PEX FITTINGS 2011 KVC VALVES & PEX FITTINGS CATALOGUE
2 2 P a g e Table of contents 1. Cast Steel Valves..4 FIG. 272-CS-15 ( Gate ) FIG. 272-CS-300 ( Gate ) FIG. 272-CS-600 ( Gate)....7 FIG. DC-750 ( Wafer Check )....8 FIG. 275-CS-150 ( Non rising stem gate )...11 FIG. 276-CS-150 ( Globe)..12 FIG. 276-CS-300 ( Globe)..13 FIG. 276-CS-600 ( Globe)..14 FIG. 278-CS-150 (Swing Check) FIG. 278-CS-300 (Swing Check) FIG. 278-CS-600 (Swing Check) Forged Steel Valves...18 FIG. FGA-801F-150, FIG. FGA-801F-300 (Flanged Gate).. 19 FIG. FGA-801T ( Gate ) FIG.FPC-810F-150, FIG. FPC-810F-300 (Flanged Piston Check).21 FIG. FPC-810T (Piston Check).22 FIG. FSC-811F-150, FIG. FSC-811F-300 (Flanged Swing Check)...23 FIG. FSC-811T (Swing Check)..24 FIG. FGL-820F-150, FIG. FGL-820F-300 (Flanged Globe).. 25 FIG. FGL-820T (Globe)...26 FIG. FGL-821T (Y Pattern Globe) Cast Iron Valves...28 FIG. DC-700 (Wafer Check)...29 FIG. 25ASC (Angle Stop Check)...30 FIG. 254T (Clip Gate)..31 FIG. 272-CI-125 (OS & Y Gate). 32 FIG. 275-CI-125 (NRS Gate).. 33 FIG. 276-CI-125 (Globe).. 34 FIG. 278-CI-125 (Check). 35 FIG. BF125J & BFC125J (Basket Strainer) Butterfly Valves # & 150# WOG Wafer/Lug style butterfly valve numbering system..38 BW-1000 Series (Wafer style-lever Handle)..39 BL-1000 Series (Lug style-lever Handle) 40 SERIES-2000 ( 150# ) (Wafer & Full Lug Cast Iron)..41 GBV-3000 Series (Grooved End-Lever Handle).42 BW-4000 Series (Wafer Style-Lever Handle)...43 Manual Operators for the KVC 1000/2000/4000 Series Butterfly Valve Manual Gear Operator...44 Manual Operators for the KVC 1000 & 4000 Series Butterfly Valve Lever Handle KVC EPOXY PAINT SPECIFICATION..47
3 3 P a g e FIG. SE (Cast Iron Threaded).48 Studs & Bolts for Mounting Butterfly Valves 2 to 24 Between ANSI Class 125/150 Flanges 49 C V Values for KVC 1000, 2000 & 4000 series butterfly valves...50 Seating & Unseating Torques, KVC models 1000 & FIG. BBG (Grooved ENDS) FIG. BBT (NPT ENDS) FIG. BVAG (Grooved END) Brass / Bronze Valves 56 FIG. 100C (Forged Ball)..57 FIG. 100T (Forged Ball)..58 FIG. 102T (Forged NRS Gate) FIG. 110C (Forged Ball W/Drain)...60 FIG. 110T(Forged Ball W/Drain) KVC 246T (FIP x FIP ends) (Forged Gas Ball) KVC 248 (Flare x Flare ends) (Forged Gas Ball) KVC 250 (FNPT x MNPT ends) (Forged Gas Ball).64 FIG. 181/182 (Forged Pump Isolation)..65 FIG. CCA (KVC Brass Cap & Chain Assembly FIG.109U (Bronze Globe) 67 FIG. 111 (Bronze Globe-NPT) FIG. 112 (Bronze Globe-Solder Join) FIG. 122 (Bronze Y Pattern Swing Check)...70 FIG. 123 (Bronze Y Pattern Swing Check)...71 FIG. 140 (Bronze NRS Gate) FIG. 115 (Bronze Y Pattern Strainer) FIG. 126 (Bronze Vertical Lift Check) Stainless Steel Valves: Ball, Gate, Globe, Swing Check, Needle, Spring Return. 75 FIG. 2CKTS ( T Pattern Stainless Steel Swing Check)..76 FIG. 2GATS (Stainless Steel NRS Gate)...77 FIG. SPR-BV King Spring (Spring Return Ball).78 FIG. NV66F (Forged Stainless Steel Needle) 79 FIG. S-135W (Full Port Wafer Style Ball)...80 FIG. FIG. 276-SS-150 (Stainless Steel Globe) PEX FITTINGS.. 82
4 4 P a g e CAST STEEL VALVES
5 5 P a g e ANSI CLASS 150 CAST STEEL GATE VALVE FIG. 272-CS-150 Class 150, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Buttweld end dimensions: ANSI B16.25 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring A105 HF 3 Wedge/disc WCB, 13Cr Overlay 4 Stem A , Gasket Metal jacketed Grafoil 6 Stud/nut B7/2H 7 Bonnet A216 WCB 8 Back seat A , Packing Grafoil 10 Pin Carbon steel 11 Eye bolt/nut B7/2H 12 Gland A , Gland flange Carbon steel 14 Grease fitting Brass/steel 15 Stem nut ASTM B Retaining nut Carbon steel 17 Handwheel Ductile iron 18 Handwheel nut Carbon steel 19 Nameplate 321SS Size L (RF) L1 (BW) H (open) W Weight in mm in mm in mm in mm in mm lb kg ½
6 6 P a g e ANSI CLASS 300 CAST STEEL GATE VALVE FIG. 272-CS-300 Class 300, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Buttweld end dimensions: ANSI B16.25 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API 600 Threaded or Welded Seat Ring Flexible Wedge 1 Body A216 WCB 2 Seat ring A105 HF 3 Wedge/disc WCB, 13Cr Overlay 4 Stem A , Gasket Metal jacketed Grafoil 6 Stud/nut B7/2H 7 Bonnet A216 WCB 8 Back seat A , Packing Grafoil 10 Pin Carbon steel 11 Eye bolt/nut B7/2H 12 Gland A , Gland flange Carbon steel 14 Grease fitting Brass/steel 15 Stem nut ASTM B Retaining nut Carbon steel 17 Handwheel Ductile iron 18 Handwheel nut Carbon steel 19 Nameplate 321SS Note: Other body materials & trims are available upon request. Size L (RF) L1 (BW) H (open) W Weight (RF) Weight (BW) in mm in mm in mm in mm in mm lb kg lb kg ½ 216 8½ ½ 65 9½ 241 9½ ½ ½ ¾ ¾
7 7 P a g e ANSI CLASS 600 CAST STEEL GATE VALVE FIG. 272-CS-600 Class 600, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Buttweld end dimensions: ANSI B16.25 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring A105 HF 3 Wedge/disc WCB, 13Cr Overlay 4 Stem A , Gasket 304 Wound Grafoil 6 Bonnet A216 WCB 7 Stud/nut B7/2H 8 Back seat A , Packing Grafoil 10 Lantern A , Pin Carbon steel 12 Gland A , Gland flange Carbon steel 14 Eye bolt/nut B7/2H 15 Stem nut ASTM B Retaining nut Carbon steel 17 Handwheel Ductile iron 18 Handwheel nut Carbon steel 19 Grease fitting Brass/steel 20 Nameplate 321SS Note: Other body materials and trims are available upon request. Size L-L1 (RF/BW) H (open) W Weight (RF) Weight (BW) in mm in mm in mm in mm lb kg lb kg ½ ⅝ ½ ¾ ⅜ ¼ ¼ ⅜ ¾ ⅛ ¼ ⅛ ¾
8 8 P a g e ANSI CLASS CAST STEEL WAFER CHECK VALVE FIG. DC-750 Wafer style, dual door check valve Design Features: Economical, lightweight, compact design significantly lighter and less expensive than comparable swing check valves. Easy to install and maintain. Smooth, spring assisted closing reduces water hammer. Long-legged springs allow plates to open/close without seat scrubbing. Rugged Inconel X-750 spring is standard in all steel & stainless steel valves. Innovative 316SS seat, standard in all WCB metal seated valves, combined with standard 316SS plates provides a true all stainless steel seating area. All WCB & 316SS valves conform to NACE MR Manufactured to API 594 & tested to API 598. No. Part Name WCB/316SS 316SS/316SS CN7M/CN7M 1 Body A216 - WCB A351 CF8M CN7M 2 Seat 316SS or Viton 316SS or Viton A20 or Viton 3 Disc 316SS 316SS Alloy 20 4 Spring INCONEL X-750 INCONEL X-750 INCONEL X Pin shaft 316SS 316SS Alloy 20 6 End hold ring 316SS 316SS Alloy 20 7 Centre hold ring 316SS 316SS Alloy 20 8 Spring seat 316SS 316SS Alloy 20 9 Washer 316SS 316SS Alloy Screw 316SS 316SS Alloy 20 Note: Valve must be installed with disc hinge pin in the vertical position, to ensure proper operation. Size Class B A C Weight in mm in mm in mm in mm lb kg ½
9 9 P a g e FIG. DC-750 Size Class B A C Weight in mm in mm in mm in mm lb kg
10 10 P a g e FIG. DC-750 Size Class B A C Weight in mm in mm in mm in mm lb kg ** ** ** ** ** ** ** ** ** **
11 11 P a g e ANSI CLASS 150 CAST STEEL NON-RISING STEM GATE VALVE FIG. 275-CS-150 Class 150, NRS, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring A105 + HF 3 Wedge/disc WCB, 13Cr Overlay 4 Stem nut D-2 Ductile iron 5 Stem A182 F6 6 Gasket Spiral wound SS/graphite 7 Nut A194 2H 8 Bonnet A216 WCB 9 Gasket Spiral wound SS/graphite 10 Packing box A216 WCB 11 Bolt A193 B7 12 Nut A194 2H 13 Packing Graphite 14 Packing gland A Gland A216 WCB 16 Bolt A193 B7 17 Nut A194 2H 18 Handwheel A Nut A194 2H 20 Gasket A Pin A Split pin A570 Gr. A 23 Rivet A Name plate A Note: Other body materials and trims are available upon request. Size L H W Weight in mm in mm in mm in mm lb kg ½
12 12 P a g e ANSI CLASS 150 CAST STEEL GLOBE VALVE FIG. 276-CS-150 Class 150, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Buttweld dimensions: ANSI B16.25 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring A105 HF 3 Disc A , Stem A , Disc nut A , Stud/nut B7/2H 7 Gasket 304SS Wound Grafoil 8 Back seat A , Packing Grafoil 10 Lantern* A , Pin Carbon steel 12 Eye bolt/nut B7/2H 13 Gland A , Gland flange Carbon steel 15 Stem nut D2 16 Bonnet A216 WCB 17 Set screw Carbon steel 18 Handwheel Ductile iron 19 Handwheel nut Carbon steel 20 Nameplate 321SS 21 Thrust plate A Note: Standard is Plug style disc w/ threaded seat ring. *Supplied only on special order. Note: Other body materials and trims are available upon request Size L L1 (RF/BW) H (open) W Weight RF Weight BW in mm in mm in mm in mm lb kg lb kg ¾ 373 7⅞ ½ 65 8½ ⅜ 390 9⅞ ½ ½ 421 9⅞ ½ ¼ ¾ ¼ ¾ ¼ ¾ ½ ½ ¾ ½ ¾ ½
13 13 P a g e ANSI CLASS 300 CAST STEEL GLOBE VALVE FIG. 276-CS-300 Class 300, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Buttweld dimensions: ANSI B16.25 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring A105 HF 3 Disc A , Stem A , Disc nut A , Stud/nut B7/2H 7 Gasket 304SS Wound Grafoil 8 Back seat A , Packing Grafoil 10 Lantern* A , Pin Carbon steel 12 Eye bolt/nut B7/2H 13 Gland A , Gland flange Carbon steel 15 Stem nut D2 16 Bonnet A216 WCB 17 Set screw Carbon steel 18 Handwheel Ductile iron 19 Handwheel nut Carbon steel 20 Nameplate 321SS 21 Thrust plate A Note: Standard is Plug style disc w/ threaded seat ring. *Supplied only on special order. Note: Other body materials & trims are available upon request. Size L L1 (RF/BW) H (open) W Weight RF Weight BW in mm in mm in mm in mm lb kg lb kg ½ / ⅞ ½ 65 11½ ⅛ 436 9⅞ ½ / ⅞ / ¾ ¾ ⅜ ¾ ½ / ¾ ⅝ / ½ / ½
14 14 P a g e ANSI CLASS 600 CAST STEEL GLOBE VALVE FIG. 276-CS-600 Class 600, Flanged ends, bolted bonnet, WCB body & bonnet, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Buttweld dimensions: ANSI B16.25 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring A105 HF 3 Disc A , Stem A , Disc nut A , Stud/nut B7/2H 7 Gasket 304SS Wound Grafoil 8 Back seat A , Packing Grafoil 10 Lantern* A , Pin Carbon steel 12 Eye bolt/nut B7/2H 13 Gland A , Gland flange Carbon steel 15 Stem nut D2 16 Bonnet A216 WCB 17 Set screw Carbon steel 18 Handwheel Ductile iron 19 Handwheel nut Carbon steel 20 Nameplate 321SS 21 Thrust plate A Note: Standard is Plug style disc w/ threaded seat ring. *Supplied only on special order. Size L L1 (RF/BW) H (open) W Weight RF Weight BW in mm in mm in mm in mm lb kg lb kg ½ ¾ 425 9⅞ ½ ¾ / ½ ¾ ⅜ ¾ ⅞ / ⅛ ⅜
15 15 P a g e ANSI CLASS 150 CAST STEEL SWING CHECK VALVE FIG. 278-CS-150 Class 150, Flanged ends, bolted cover, WCB body & cover, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Seat ring HF 3 Disc A216 WCB + 13Cr overlay 4 Disc nut A SS 5 Hinge A216 WCB 6 Hinge pin A SS 7 Cover A216 WCB 8 Stud B7 9 Nut 2H 10 Gasket 304SS Wound Grafoil 11 Washer Carbon steel Note: Standard valve has a welded seat ring. Note: Other body & trim materials are available upon request. Size L H Weight in mm in mm in mm lb kg ½
16 16 P a g e ANSI CLASS 300 CAST STEEL SWING CHECK VALVE FIG. 278-CS-300 Class 300, Flanged ends, bolted cover, WCB body & cover, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Cover A216 WCB 3 Disc A216 WCB + 13Cr overlay 4 Hinge A216 WCB 5 Hinge pin A Nameplate 304SS 7 Set screw A Hook screw Carbon steel 9 Disc nut A Gasket 304 Wound Grafoil 11 Stud/nut B7/2H 12 Seat ring A105 + HF Note: Standard valve has a welded seat ring. Note: Other body & trim materials are available upon request. Size L H Weight in mm in mm in mm lb kg ½ ½ 65 11½ 292 7¼ ½ 318 8¼ ⅝ ¾ ½ ½ ¼ ½ ½ ⅛ ¼ ½ ¾ ½ ¼ ¼ ¾
17 17 P a g e ANSI CLASS 600 CAST STEEL SWING CHECK VALVE FIG. 278-CS-600 Class 600, Flanged ends, bolted cover, WCB body & cover, 13Cr/HF trim. Flange dimensions: ANSI B16.5 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body A216 WCB 2 Cover A216 WCB 3 Disc A216 WCB + 13Cr overlay 4 Hinge A216 WCB 5 Hinge pin A Nameplate 304SS 7 Set screw A Hook screw Carbon steel 9 Disc nut A Gasket 304 Wound Grafoil 11 Stud/nut B7/2H 12 Seat ring A105 + HF Note: Standard valve has a welded seat ring. Note: Other body materials & trims are available upon request. Size L H Weight in mm in mm in mm lb kg ½
18 18 P a g e FORGED STEEL VALVES
19 19 P a g e CLASS 150/300 FLANGED FORGED STEEL BOLTED BONNET GATE VALVE FIG. FGA-801F-150 FIG. FGA-801F-300 Design: API 602 ASME B16.34 Testing: API 598 Markings: MSS SP25 Flanges: B16.5 Face to Face: ASME B Body A105N 2 Wedge A Seat ring A HF 4 Stem A Gasket (spiral wound) 304SS/Graphite 6 Bonnet A105N 7 Bolt A193-B7 8 Packing Graphoil 9 Gland A Gland flange A Gland nut A194-2H 12 Gland stud A193-B7 13 Yoke nut A Stem nut A Washer A Handwheel A47 Ratings: Carbon Steel class F Carbon Steel class ºF Note: - Integral body flanges - Other trims and body materials are available upon request. - Rolled in seat ring. - Regular port. Size d L Weight H (Open) W 801F F F F-300 In mm in mm in mm in mm in mm in mm lb kg lb kg ½ ¾ ½
20 20 P a g e CLASS 800 FORGED STEEL BOLTED BONNET GATE VALVE FIG. FGA-801T Design: API 602 Testing: API 598 Threaded ends to: ASME B Socket weld ends to: ASME B Body ASTM A105 2 Wedge ASTM A Seat ring ASTM A Stem ASTM A Gasket Graphite/304SS 6 Bonnet ASTM A105 7 Bonnet bolt ASTM A193 B7 8 Stem packing Graphite 9 Gland ASTM A Gland flange ASTM A Gland eyebolt ASTM A193 B7 12 Gland nut ASTM A194 2H 13 Stem nut ASTM A194 2H 14 Handwheel A197 Rating: Carbon Steel class F Note: - The above figure number (FGA-801T) designates threaded valve. If a socket weld end is required, change the T to an S (FGA-801S). - Other trims and body materials are available upon request. - Rolled in seat ring. - Regular port. Size d L H W Weight In mm In mm In mm in mm in mm lb kg ½ ¾ ¼ ½
21 21 P a g e CLASS 150/300 FLANGED FORGED STEEL BOLTED COVER PISTON CHECK VALVE FIG. FPC-810F-150 FIG. FPC-810F-300 Design: API 602 ASME B16.34 Testing: API 598 Flanges to: ANSI B16.5 Markings: MSS SP-25 1 Body ASTM A105N 2 Seat Integral Hard Faced 3 Disc A Spring 304SS 5 Gasket Spiral Wound 304SS + Graphite 6 Cover ASTM A105N 7 Cover bolt ASTM A193 B7 Rating: Carbon Steel class F Carbon Steel class F Note: - Other trims and body materials are available upon request. - Integral HF seat. - Regular port. Size d L Weight H 810F F F F-300 In mm in mm in mm in mm in mm lb kg lb kg ½ ¾ ¼ ½
22 22 P a g e CLASS 800 FORGED STEEL BOLTED COVER PISTON CHECK VALVE Design: API 602 FIG. FPC-810T Testing: API 598 Threaded ends to: ASME B Socket weld ends to: ASME B16.11 No. Part Name Specification 1 Body ASTM A105 2 Seat Stellite overlay 3 Disc A Spring 304SS 5 Gasket Graphite + 304SS 6 Cover ASTM A105 7 Cover bolt ASTM A193 B7 Rating: Carbon Steel class F Note: - The above figure number (FPC-810T) designates threaded valve. If a socket weld end is required, change the T to an S (FPC-810S). - Other trims and body materials are available upon request. - Integral HF seat. - Regular port. Size d L H Weight in mm In mm In mm in mm lb kg ½ ¾ ¼ ½
23 23 P a g e CLASS 150/300 FLANGED FORGED STEEL BOLTED COVER SWING CHECK VALVE FIG. FSC-811F-150 FIG. FSC-811F-300 Design: API 602 ASME B16.34 Testing: API 598 Flanges to: ANSI B16.5 Markings: MSS SP-25 1 Flange ASTM A105N 2 Seat A Hard Faced 3 Disc A Nut 304SS 5 Hanger Arm F316SS 6 Pin 304SS 7 Pin F13Cr 8 Body A105N 9 Gasket Spiral Wound Graphite 10 Cover A105N 11 Cover Bolt A193-B7 Rating: Carbon Steel class F Carbon Steel class F Note: - Other trims and body materials are available upon request. - Integral HF seat. - Regular port. Size d L Weight H 811F F F F-300 In mm in mm in mm in mm in mm lb kg lb kg ½ ¾ ¼ ½
24 24 P a g e CLASS 800 FORGED STEEL BOLTED COVER SWING CHECK VALVE FIG. FSC-811T Design: API 602 Testing: API 598 Threaded ends to: ASME B Socket weld ends to: ASME B Body A105 2 Seat ring A HF 3 Disc A Gasket (spiral wound) 304SS/Graphite 5 Cover A105 6 Bolt A193-B7 7 Hinge A217-CA15 8 Hinge pin A Supporter 304SS Rating: Carbon Steel class F Note: - The above figure number (FSC-811T) designates threaded valve. If a socket weld end is required, change the T to an S (FSC-811S). - Other trims and body materials are available upon request. - Rolled in seat ring. - Regular port. Size d L H Weight in mm In mm In mm in mm lb kg ½ ¾ ¼ ½
25 25 P a g e CLASS 150/300 FLANGED FORGED STEEL BOLTED BONNET GLOBE VALVE FIG. FGL-820F-150 FIG. FGL-820F-300 Design: API 602 ASME B16.34 Testing: API 598 Markings: MSS SP25 Flanges: B16.5 Face to Face: ASME B Flange A105N 2 Seat Integral Hard Faced 3 Disc A Stem A Body A105N 6 Gasket Spiral Wound Graphite 7 Bonnet A105N 8 Gland Packing Flexible Graphite 9 Bonnet Bolt A194 B7 10 Gland A Gland Bolt A197 B7 12 Gland Flange Stainless Steel 13 Gland Nut A194 2H 14 Yoke Sleeve 13Cr 15 Handwheel Malleable Iron 16 Sleeve Washer A36 17 Handwheel Nut AISI 1025 Ratings: Carbon Steel class F Carbon Steel class ºF Note: - Integral body flanges - Other trims and body materials are available upon request. - Rolled in seat ring. - Regular port. Size d L Weight H (Open) W 820F F F F-300 In mm in mm in mm in mm in mm in mm lb kg lb kg ½ ¾ ½
26 26 P a g e CLASS 800 FORGED STEEL BOLTED BONNET GLOBE VALVE FIG: FGL-820T Design: API 602 Testing: API 598 Threaded ends to: ASME B Socket weld ends to: ASME B Body A105 2 Seat Stellite overlay 3 Disc A Stem A Gasket (spiral wound) 304SS/Graphite 6 Bonnet A105 7 Bolt A193-B7 8 Eyebolt pin A Packing Grafoil 10 Gland A Gland flange A Eyebolt nut A194-2H 13 Eyebolt A Stem nut A Washer A Lock nut A Handwheel A47 Rating: Carbon Steel class F Note: - The above figure number (FGL-820T) designates threaded valve. If a socket weld end is required, change the T to an S (FGL-820S). - Other trims and body materials are available upon request. - Both bolted bonnet and welded bonnet have the same dimensions. - Integral HF seat. - Regular port. Size d L H (Open) Do Weight In mm In mm In mm in mm in mm lb kg ½ ¾ ¼ ½
27 27 P a g e FIG: FGL-821T CLASS 800 Y PATTERN FORGED STEEL BOLTED BONNET GLOBE VALVE Design: API 602 ANSI B16.34 Testing: API 598 Threaded ends to: ASME B Socket weld ends to: ASME B16.11 MSS SP-84 API Body A105N 2 Seat Integral Hard Faced 3 Disc A Hard Faced 4 Stem A Gasket Spiral Wound 304SS + Graphite 6 Gland Packing Flexible Graphite 7 Bonnet A105N 8 Bonnet Bolt A193 B7 9 Gland A Gland Bolt A193 B7 11 Gland Flange Carbon Steel 12 Gland Nut A194 2H 13 Yoke Sleeve 45# 14 Handwheel Malleable Iron 15 Sleeve Washer 45# 16 Handwheel Nut AISI 1025 Rating: Carbon Steel class F Note: - The above figure number (FGL-821T) designates threaded valve. If a socket weld end is required, change the T to an S (FGL-821S). - Other trims and body materials are available upon request. - Both bolted bonnet and welded bonnet have the same dimensions. - Integral HF seat. - Regular port. Size d L H (Open) W Weight In mm In mm In mm in mm in mm lb kg ½ ¾ ¼ ½
28 28 P a g e CAST IRON VALVES
29 29 P a g e ANSI CLASS 125 CAST IRON WAFER CHECK VALVE FIG. DC-700 Wafer style, dual door check valve General Design: ANSI Class 125 (EN 12334) & API 594 Working Pressure: ASME B16.34 (EN 12334) Flange mate: ANSI B16.1 & B16.5 Face to face: ISO Valve Testing: API 598 A126B Cast Iron 1 Body A536 Ductile Iron 2 Seat NBR, EPDM, Viton A536 Ductile Iron 3 Disc CF8M 4 Spring A SS 5 Stem 416SS / 316SS Working Temperature: -10ºC to 150ºC. Size D D1 D2 L R I Weight in mm in mm in mm in mm in mm in mm in mm lb kg ½
30 30 P a g e ANSI CLASS 250 CAST IRON ANGLE STOP CHECK VALVE FIG. 25ASC Class 250, Flanged ends, bolted bonnet, Cast Iron body & bonnet, 13Cr/CF8 trim. Flange dimensions: ANSI B16.1 CA 15 Stainless Steel disc, seat and stem and 304SS disc guide for longer service life. Testing: API 598 Design: Section 1, Power Boilers, ASME Boiler & Pressure Vessel Code 1 Body A126 Gr B Cast Iron 2 Bonnet A126 Gr B Cast Iron 3 Seat CA 15 4 Disc Guide A351 CF8 5 Disc CA 15 6 Gland Flange A126 Gr B Cast Iron 7 Stem Bush Aluminum Bronze 8 Stem 410SS 9 Handwheel (2½ to 4 ) Hammer Handwheel (6 to 10 ) WCB / DI 10 Hammer WCB / DI 11 Handwheel Washer C20 (Blackodised) 12 Handwheel Nut 2H 13 Body Gasket 304SS+Graphite SWG 14 Piston Ring Spring Steel 15 Gland Packing Graphite with Inconel 16 Body & Bonnet Stud B7 17 Body Heavy Hex Nut 2H 18 Bonnet Flange Heavy Hex Nut B7 19 Gland Flange Heavy Hex Nut 2H 20 NPT Plug 304SS 21 Name Plate 304SS Size A B C (Full Open) Weight in mm in mm in mm in mm lb kg 2½
31 31 P a g e CAST IRON CLIP GATE VALVE FIG. 254T - Inside screw, rising stem. - Threaded ends per ANSI B2.1 1 Body ¼ 1 A536 Ductile iron 1¼ - 4 A126B Cast iron 2 Bonnet ¼ 1 A536 Ductile iron 1¼ - 4 A126B Cast iron 3 Disc ¼ 1 A536 Ductile iron 1¼ 4 A126B Cast iron 4 Stem 410SS 5 Gland 410SS 6 Gasket Asbestos free 7 Nut A307B CIB steel 8 Packing Asbestos free 9 Handwheel A216B Cast iron 10 Handwheel nut A307B CIB steel 11 Name plate Aluminum 12 U Bolt A307B CIB steel Note: Also available with Bronze trim (fig. 254B) Non-shock Working Pressures: ¼ 1 : 150 psi steam 225 CWP 1¼ 4 : 125 psi steam 175 CWP Size A B (open) C D Weight in mm in mm in mm in mm in mm lb kg ¼ ⅜ ½ ¾ ¼ ½ ½
32 32 P a g e ANSI CLASS 125 CAST IRON OS&Y GATE VALVE FIG. 272-CI-125 Class 125, Flanged ends, bolted bonnet, Cast Iron body & bonnet, Bronze trim. Flange dimensions: ANSI B16.1 Face-to-Face dimensions: ANSI B16.10 Testing & Design: MSS-SP-70 1 Body ASTM A126B 2 Seat ring ASTM B62 3 Wedge/disc ASTM A126B 4 Wedge/disc ring ASTM B62 5 Stem ASTM B16 6 Bonnet gasket Graphite & steel 7 Bonnet bolt ASTM A307 8 Bonnet nut Carbon steel 9 Bonnet ASTM A126B 10 Back seat bushing ASTM B16 11 Packing Graphite 12 Yoke bolt Carbon steel 13 Yoke nut Carbon steel 14 Packing gland ASTM A Packing gland bolt Carbon steel 16 Packing gland nut Carbon steel 17 Yoke ASTM A126B 18 Stem nut Mn-Brass 19 Stem nut bushing ASTM A126B 20 Screw Carbon steel 21 Handwheel ASTM A126B 22 Handwheel nut ASTM A536 Size L D D1 b n-d H (open) W Weight in mm in Mm in mm in mm in mm in in mm in mm lb kg ¾ 121 ⅝ ¾ 12 9/ ⅞ ½ 65 7½ ½ / ¾ 13 9/ ⅞ ½ ¾ ¾ 15¼ 387 7⅞ ½ / ¾ 19 5/ ½ / ⅞ 22 11/ ¾ ½ ½ ⅞ 26¾ ¾ ½ ½ ¾ 298 1⅛ ⅞ 31 13/ ⅝ ¼ / ⅛ 39¾ ¾ ¼ ⅛ 42½ ¾ ¾ 476 1⅜ ⅛ 64 9/ ⅞ ½ ¼ / ⅛ ⅞ ¾ / ¼ 82¼ ⅛ ½ / ¼ ⅛ ½ 749 1⅞ ⅜ 116½ ½ ¾ ⅛ ⅜ 131½ ½ ¾ ⅜ ⅝ 144⅞ ½
33 33 P a g e ANSI CLASS 125 CAST IRON NRS GATE VALVE FIG. 275-CI-125 Class 125, Flanged ends, bolted bonnet, Cast Iron body & bonnet, Bronze trim. Flange dimensions: ANSI B16.1 Face-to-Face dimensions: ANSI B16.10 Testing & Design: MSS-SP-70 1 Body ASTM A536 2 Seat ring ASTM B62 3 Wedge/disc ASTM A536 4 Wedge/disc ring ASTM B62 5 Wedge/disc nut Mn-Brass 6 Bonnet gasket Graphite & steel 7 Bonnet bolt ASTM A307 8 Bonnet nut Carbon steel 9 Stem ASTM B16 10 Bonnet ASTM A Stuffing box gasket Graphite & steel 12 Stuffing box ASTM A126B 13 Packing Graphite 14 Packing gland ASTM B16 15 Gland follower ASTM A Packing gland bolt Carbon steel 17 Packing gland nut Carbon steel 18 Handwheel ASTM A126B 19 Washer Carbon steel 20 Nut Carbon steel Size L D D1 b n-d H W Weight in mm in Mm in mm in mm in mm in in mm in mm lb kg ¾ 121 ⅝ ¾ 12¼ 311 7⅞ ½ 65 7½ ½ / ¾ 13⅛ 333 7⅞ ½ ¾ ¾ 14½ 368 7⅞ ½ / ¾ ½ / ⅞ 17⅞ ¾ ½ ½ ⅞ 21⅜ ¾ ½ ½ ¾ 298 1⅛ ⅞ 26¼ ⅝ ¼ / ⅝ ¾ ¼ ⅝ ¾ ¾ 476 1⅜ ⅛ 39⅜ ⅞ ½ ¼ / ⅛ 43¼ ⅞ ¾ / ¼ 47⅝ ⅛ ½ / ¼ 54¼ ⅛ ½ 749 1⅞ ⅜ 57¼ ½ ¾ ⅛ ⅜ 84¼ ½ ¾ ⅜ ⅝ 93⅞ ½
34 34 P a g e ANSI CLASS 125 CAST IRON GLOBE VALVE FIG. 276-CI-125 Class 125, Flanged ends, bolted bonnet, Cast Iron body & bonnet, Bronze trim. Flange dimensions: ANSI B16.1 Face-to-Face dimensions: ANSI B16.10 Testing & Design: MSS-SP-85 1 Body ASTM A126B 2 Seat ring ASTM B62 3 Guide spindle ASTM B16 4 Disc seat ring ASTM B62 5 Disc ASTM A126B 6 Stem ASTM B16 7 Check screw Carbon steel 8 Disc cover Carbon steel 9 Bonnet gasket Graphite & steel 10 Back seat bushing ASTM B16 11 Stud ASTM A Nut Carbon steel 13 Packing Graphite 14 Packing gland ASTM A Gland follower ASTM A Square head bolt Carbon steel 17 Nut Carbon steel 18 Bonnet ASTM A126B 19 Stem nut Mn-Brass 20 Screw Carbon steel 21 Handwheel ASTM A126B 22 Washer Carbon steel 23 Nut Carbon steel Size L D D1 b n-d H (open) W Weight in mm in Mm in mm in mm in mm in in mm in mm lb kg ¾ 121 ⅝ ¾ 11¾ 298 7⅞ ½ 65 8½ ½ / ¾ 12⅜ 314 7⅞ ½ 241 7½ ¾ ¾ 14⅛ 359 7⅞ ½ ½ / ¾ 16 5/ ½ / ⅞ 17 9/ ¾ ½ ⅞ ¾ ½ ½ ¾ 298 1⅛ ⅞ 22 11/ ⅝ ½ ¼ / / ¾ ½ ¼ ⅞ ¾
35 35 P a g e ANSI CLASS 125 CAST IRON SWING CHECK VALVE FIG. 278-CI-125 Class 125, Flanged ends, bolted cover, Cast Iron body & cover, Bronze trim. Flange dimensions: ANSI B16.1 Face-to-Face dimensions: ANSI B16.10 Testing & Design: MSS-SP-71 1 Body ASTM A126B 2 Seat ring ASTM B62 3 Disc seal ring ASTM B62 4 Disc ASTM A126B 5 Hinge ASTM A216 WCB 6 Washer Carbon steel 7 Nut Carbon steel 8 Stud Carbon steel 9 Split pin 304SS 10 Hinge pin 13Cr 11 Plug ASTM A Bolt ASTM A Nut Carbon steel 14 Cover gasket Graphite & steel 15 Cover ASTM A126B 16 Eye screw Carbon steel 17 Adjusting screw Carbon steel 18 Nut Carbon steel Size L D D1 b n-d H Weight in mm in mm in mm in mm in mm in in mm lb kg ¾ 121 ⅝ ¾ ½ 65 8½ ½ / ¾ 6⅜ ½ 241 7½ ¾ ¾ 6⅞ ½ ½ / ¾ 8⅝ ½ / ⅞ 8⅞ ½ ⅞ ½ ½ ¾ 298 1⅛ ⅞ 11¾ ½ ¼ / / ½ ¼ ⅛ ¾ 476 1⅜ ⅛ 17½ ½ ¼ / ⅛ 19¾ ¾ / ¼ 27½ ½ / ¼ 29¼ ½ 749 1⅞ ⅜ 33¼
36 36 P a g e FIG. BF125J & BFC125J ANSI CLASS 125 CAST IRON BASKET STRAINER Flange dimensions: ANSI B Body ASTM A126B 2 Cover ASTM A126B 3 Screen 316SS Operating Pressures & Temperatures: Type Size Range Temp. WOG BF125J ºF BFC125J ºF *Standard Screens: Size Standard Opening 2 3 3/64 perf ⅛ perf Features: KVC ANSI Class 125 Cast iron flanged basket strainers are available with bolted or quick release clamped covers. Clamp cover units (model BFC) are ideally suited for applications where frequent clean out of the basket is expected. Having a spare, clean basket on hand will greatly reduce the cleaning time, and differential pressure gauges, with alarms, can be supplied to get the maximum on-stream time between cleaning cycles. Size A B C D *Note: Must specify if for steam service. Blow Off NPT Clearance for basket removal Weight in mm in Mm in mm in mm in mm in mm in mm lb kg ⅛ ¾ ½ ¾ 20 5⅜ ½ 65 8¼ ⅜ / ¾ / ⅞ ½ ¾ ½ / ½ / ⅛ ½ ¼ ⅞ ⅝ ⅝ ⅛ ¾ / /16 20⅛ ¾ ½ ¼ ⅜ ⅛ ½ ¼ ¼ ⅜ ½ ¼ ⅛ ⅝ / ⅛ ⅜ ⅜ ⅜ ½ ⅜ ⅜ ⅜
37 37 P a g e BUTTERFLY VALVES
38 38 P a g e 200# & 150# WOG WAFER/LUG STYLE BUTTERFLY VALVE NUMBERIG SYSTEM Figure: BW & BL-1000 Series Figure: BW & BL-2000 Series Figure: BW & BL-4000 Series To make a figure number for ordering purposes, please use the following chart to understand the various trims as they relate to the figure number. Please ensure that the trims ordered are suitable for the service. As some combinations are seldom used, please confirm with your local stocking distributor of KVC Butterfly valves as to the delivery availability on non-stock items. Example: 6 Fig. BW DBL is a 6 wafer style butterfly valve with a nickel plated ductile iron disc, 410 stainless steel stem, Buna-N seat and a lever handle. Note: all valves in the 1000 series are rated at 200 psi bubble tight shut-off and come with cast iron bodies as standard. Note: all valves in the 2000 series are rated at 150 psi bubble tight shut-off and come with ductile iron bodies as standard. Note: all valves in the 4000 series are rated at 200 psi bubble tight shut-off and come with cast iron bodies as standard. Size Body Base # Disc Stem Seat Operator Special 6 BW DB L Body Seat BW Wafer BL Lug DB Buna-N (NBR) DN Neoprene DE EPDM 1000 base series model DH Hypalon 2000 base series model DTB Teflon/Buna-N 4000 base series model DTE Teflon/EPDM DV Viton Disc Note: The 2000 & 4000 series seats are the main seating material (ie: EPDM) bonded to a phenolic backing ring to make it a slide-in cartridge. 1 Nickel Plated Ductile iron Operator Stainless steel L Lever 3 Nylon coated G Gear 4 Aluminum bronze B Bare stem 5 PTFE coated A Actuated 6 EPDM coated I Infinite adjustable lever Stainless Steel Stem Stainless steel Stainless steel Stainless steel
39 39 P a g e Figure: BW-1000 Series 200# WOG WAFER STYLE BUTTERFLY VALVE LEVER HANDLE Valves meet MSS-SP67 & API 609 Flange drilling to: ANSI B16.1 Class 125/150 Temperature range of seats Testing to: API 598 Material Range Buna-N -12ºC~+93ºC s EPDM -30ºC~+140ºC 1 Body Cast Iron A126 Class B Neoprene -7ºC~+107ºC 2 Disc Ductile Iron* A536 Hypalon -18ºC~+149ºC 3 Stem Stainless Steel A Viton -12ºC~+140ºC 4 Seat Buna-N PTFE -20ºC~+121ºC 5 Bushing PTFE 6 O-Ring Buna-N 7 Position Plate Carbon Steel* A Hand lever Malleable Iron A Name Plate Aluminum Plate B Pin Carbon Steel * Nickel plating Test Pressures Shell: 300 psi Seat: 220 psi Size D L H1 H2 H3 Note: Seat materials are capable of withstanding lower temperatures without damage. However, the elastomer becomes hard and torques increase. Some flow media may further restrict the published temperature limits and/or significantly reduce seat life. Options: Seats: Buna-N, EPDM, Hypalon, Viton, Neoprene, PTFE. Disc: Nickel plated Ductile iron, nylon coated ductile Iron, aluminum bronze, 316 stainless steel. Body: Cast iron, ductile iron. Note: Please refer to Numbering System sheet to obtain detailed figure numbers. Caution: All 1000 series valves must be installed in the partial open position. Installing in the full closed position may damage the seat during start up and void any warrantees. Flange C D1 N-Ød L1 L2 W Weight in mm in Mm in mm in mm in mm in mm in mm in mm in in mm In mm in mm lb kg / ½ / / / / / / / /
40 40 P a g e Figure: BL-1000 Series 200# WOG LUG STYLE BUTTERFLY VALVE LEVER HANDLE Temperature range of seats Material Buna-N EPDM Neoprene Hypalon Viton PTFE Range -12ºC~+93ºC -30ºC~+140ºC -7ºC~+107ºC -18ºC~+149ºC -12ºC~+140ºC -20ºC~+121ºC Valves meet MSS-SP67 & API 609 Flange drilling to: ANSI B16.1 Class 125/150 Testing to: API 598 s 1 Body Cast Iron A126 Class B 2 Disc Ductile Iron* A536 3 Stem Stainless Steel A Seat Buna-N 5 Bushing PTFE 6 O-Ring Buna-N 7 Pin Carbon Steel 8 Hand lever Malleable Iron A Name Plate Aluminum Plate B Position Plate* Carbon Steel A * Nickel plated Test Pressures Shell: 300 psi Seat: 220 psi Size D L H1 H2 H3 Note: Seat materials are capable of withstanding lower temperatures without damage. However, the elastomer becomes hard and torques increase. Some flow media may further restrict the published temperature limits and/or significantly reduce seat life. Options: Seats: Buna-N, EPDM, Hypalon, Viton, Neoprene, PTFE. Disc: Nickel plated Ductile iron, nylon coated ductile Iron, aluminum bronze, 316 stainless steel. Body: Cast iron, ductile iron. Note: Please refer to Numbering System sheet to obtain detailed figure numbers. Caution: All 1000 series valves must be installed in the partial open position. Installing in the full closed position may damage the seat during start up and void any warrantees. Flange C D1 n-npt L1 L2 W Weight in mm in Mm in mm in mm in mm in mm in mm in mm in in mm in mm in mm lb kg ⅝ ½ ⅝ ⅝ ⅝ ¾ ¾ ¾ ⅞ ⅞
41 41 P a g e LARGE DIAMETER WAFER & FULL LUG CAST IRON BUTTERFLY VALVE SERIES 2000 (150#) Temperature range of seats Material Range Buna-N -12ºC ~ +93ºC EPDM -30ºC ~ +140ºC Neoprene -7ºC ~ +107ºC Hypalon -18ºC ~ +149ºC Viton -12ºC ~ +140ºC Valves meet MSS SP-67 & API 609 Flange drilling to: ANSI B16.1 Class 125/150 Testing to: API Screw Carbon steel 2 Bottom cover Ductile iron 3 O-Ring Buna-N 4 Lower bushing PTFE 5 Body Ductile iron 6 Stem 410SS 7 Disc Nickel plated Ductile iron 8 Taper pin Carbon steel 9 Seat cartridge Buna-N w/ phenolic backing ring 10 Mid bushing PTFE 11 Nameplate Carbon steel 12 Upper bushing PTFE 13 O-Ring Buna-N 14 Key Carbon steel Test Pressures Shell: 225 psi Seat: 165 psi Options: - Disc: Nickel plated ductile iron, Aluminum bronze, 304SS, 316SS, WCB, Nylon coated DI, PTFE coated DI. - Body: Cast iron, Ductile iron, WCB, 304SS, 316SS, Aluminum bronze. - Seat: Buna-N, EPDM, Viton, PTFE, Hypalon, Neoprene. - Stem: 416SS, 431SS, 410SS, 316SS. Note: - All seats are a cartridge style with the rubber bonded to a phenolic backing ring for support. - Please refer to the Numbering System guide, 2000 series, to establish a figure number for ordering. - Seat materials are capable of withstanding lower temperatures without damage. However, the elastomer becomes hard and torques increase. Some flow media may further restrict the published temperature limits and/or significantly reduce seat life. Size A Min B C D E F G H in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm Size ØI ØJ ØK ØL P P-m P-M R Weight LL Weight WS in mm in mm in mm in mm in mm in mm in in in mm lb kg lb kg ⅛ ⅛ ⅛ 1¼ ⅛ 1¼ ¼ 1⅜ ¼ 1⅜
42 42 P a g e 300# GROOVED END BUTTERFLY VALVE LEVER HANDLE Figure: GBV-3000 Series Valves to MSS-SP67 & API 609 Valves conform to AWWA C-606 Maximum operating temperature: EPDM encapsulated disc: 121ºC (250ºF) Buna-N encapsulated disc: 88ºC (190ºF) s 1 Body Ductile iron A536 2 Disc Ductile iron A536 3 Rubber lining EPDM aa 4 Upper stem Stainless steel A Lower stem Stainless steel A O-Ring Buna-N aa 7 Position plate* Carbon steel A Lever handle Malleable iron A Plug Steel Test Pressure Shell: 450 psi Seat: 330 psi Options: - Buna-N lining on disc - Manual gear operator, electric or pneumatic actuation. Size A B C D E F Weight in mm in mm in mm in mm in mm in mm in mm lb kg ½
43 43 P a g e 200# WOG WAFER STYLE BUTTERFLY VALVE LEVER HANDLE Figure: BW-4000 Series Options: Seats: Buna-N, EPDM, Hypalon, Viton, Neoprene, PTFE. Disc: *Nickel Plated Ductile iron, Nylon 11 Encapsulated ductile iron, EPDM Encapsulated Ductile iron, Aluminum bronze, 304 & 316 Stainless steel. Body: Cast iron, Ductile iron & Stainless steel. Stem: 410SS, 416SS, 304SS, 316SS. Note: **All seats are a cartridge style with the rubber bonded to a phenolic backing ring for support. Please refer to the Numbering System guide, 4000 series, to establish a figure number for ordering. Note: Seat materials are capable of withstanding lower temperatures without damage. However, the elastomer becomes hard and torques increase. Some flow media may further restrict the published temperature limits and/or significantly reduce seat life. Temperature range of seats Material Buna-N EPDM Neoprene Hypalon Viton PTFE Range -12ºC ~ +93ºC -30ºC ~ +140ºC -7ºC ~ +107ºC -18ºC ~ +149ºC -12ºC ~ +140ºC -20ºC ~ +121ºC Valves meet MSS-SP67 & API 609 Flange drilling to: ANSI B16.1 Class 125/150 Testing to: API 598 s 1 Body A126 Class B Cast Iron 2 Bushing (long) PTFE 3 Seat ** Buna-N 4 Disc A 536 Ductile Iron* 5 Stem A Stainless Steel 6 Bushing (short) PTFE 7 O-Ring Buna-N 8 Spring pin 65 Mn Carbon steel 9 Grease fitting B16 Brass *Nickel plated Test Pressures Shell: 300 psi Seat: 220 psi Size do K in mm mm mm ± ½ ± ± ± ± ± ± ± ± Size D ØD A B C Flange ØD1 ØD2 n-ød ØD3 ØD4 4*d Weight in mm in mm in mm in mm in mm in mm in mm in mm in in mm in mm in mm lb kg ¾ ½ ¾ ¾ ¾ ⅞ ⅞ ⅞
44 44 P a g e MANUAL OPERATORS FOR THE KVC 1000/2000/4000 SERIES BUTTERFLY VALVE Manual Gear Operator 2 ~ ~ 48 Model Size Range A B C D E F G Weight In mm in mm in mm in mm in mm in mm in mm in mm lb kg GJ24W 1½~6 40~ GJ30W GJ50W 10~12 250~ GJ80W 14~16 350~ GJ80WA GJ300X 20~24 500~ Model Size Range L1 L2 L3 L4 L5 L6 L7 L8 D1 Weight In mm in mm in mm in mm in mm in mm in mm in mm in mm in mm lb kg GJ700W 28~32 700~ GJ500W 36~40 900~ GJ2500W 42~ ~
45 45 P a g e MANUAL OPERATORS FOR THE KVC 1000/2000/4000 SERIES BUTTERFLY VALVE Manual Gear Operator 2 ~ ~ 48 Model Size H S ØR do K J (key size ) M P T in mm mm in mm mm in mm in mm - mm mm in mm GJ24W 2~3 50~ M6x GJ24W M8x GJ24W 5~6 125~ M8x GJ30W M10x GJ50W M10x GJ50W M12x GJ80W M12x GJ80W M18x GJ80WA M18x GJ300X M20x GJ300X M20x GJ700W M16x GJ700W M16x GJ700W M16x GJ500W M16x GJ500W M16x GJ2500W M20x GJ2500W M20x
46 46 P a g e MANUAL OPERATORS FOR THE KVC 1000 & 4000 SERIES BUTTERFLY VALVE Lever Handle Item Part Name 1 Handle 2 Lever 3 Notch plate 4 Locking nut 5 Throttle plate 10 Position Lever Infinite Position Lever Size A B B1 D3 D4 4*d do K Weight in mm In mm in mm in mm in mm in mm in mm mm mm lb kg 1½ ± ± ½ ± ± ± ± ± ± ± ±
47 47 P a g e KVC EPOXY PAINT SPECIFICATION Butterfly Valves For: KVC Series 1000, 2000, 3000 & 4000 Butterfly valves 1) All valves shall be sand blasted, to remove any casting residues. 2) Each valve shall be smoothed to remove any surface imperfections and casting slag that wasn t removed by sandblasting. 3) Each valve shall then be cleaned to remove any oils from the surfaces. 4) The valves shall be preheated to 200ºC (392º F) for a minimum of 40 minutes before applying any coatings. 5) After the preheat, the valves shall be sprayed with one of the following Dengta Epoxy paints made by Tianjin Laite Hesi Dope Co. Ltd., Dion, RAL 9005 (Black), RAL 5015 (Blue) or RAL 2002 Nacarat (Red). 6) The valves shall be heated in an oven at 190ºC (374º F) for a minimum of 60 minutes to set and cure the epoxy paint. 7) Valves shall be slowly air cooled to ensure that there is no thermal shock to the epoxy paint.
48 48 P a g e 200# CAST IRON THREADED BUTTERFLY VALVE FIG. SE 200# WOG, Double off-set, Cast Iron body Bronze trim, Soft seat, NPT ends. Valves meet: ANSI B16.34 Threaded ends to: ANSI B Temperature range: -10ºC~+80ºC (14ºF~176ºF) 1 Stem seal Buna-N 2 Body Nickel Plated Cast Iron 3 Disc Bronze ASTM C954 4 Disc seat Buna-N 5 Hex bolt 410SS 6 Bolt seal Buna-N 7 Stem 410SS 8 Location ball Bearing steel 9 Locking spring Spring steel 10 Lever joint ASTM Name plate Aluminum 12 Lever screw ASTM Lever bar ASTM Handle ASTM Taper pin ASTM 1020 Test Pressures Shell: 300 psi Seat: 220 psi Valve Torque (in/lbs) Valve Size operating psi Valve Size Flow Coefficient CV Size A B C D E F G Weight in mm In mm in mm in mm in mm in mm in mm in mm lb kg
49 49 P a g e STUDS & BOLTS FOR MOUNTING BUTTERFLY VALVES 2 to 24 BETWEEN ANSI CLASS 125/150 FLANGES Cap Screws Machine Bolts Stud Bolts Note: Cap screws must be short enough to ensure that they do not touch each other after tightening to avoid cracking the lug. TABLE I Wafer body valve using Heavy Hex Machine bolts with 1 Heavy Hex nut each 2 2½ Diameter ⅝ ⅝ ⅝ ⅝ ¾ ¾ ¾ ⅞ ⅞ 1 1 1⅛ 1⅛ 1¼ Length 4¼ 4½ 4¾ 5 5¼ 5¼ 6 6¼ 6¾ 7¼ 8¼ Quantity TABLE II Wafer body valve using Stud Bolts or All Thread cross bolting with 2 Heavy Hex nut each 2 2½ Diameter ⅝ ⅝ ⅝ ⅝ ¾ ¾ ¾ ⅞ ⅞ 1 1 1⅛ 1⅛ 1¼ Length 5 5¼ 5½ 5¾ 6¼ 6¼ 7 7¼ 7¾ 8½ 9½ 10¼ 11¼ 13 Quantity TABLE III Lug body valve with Tapped holes using Heavy Hex Cap Screws (National Coarse Threads) 2 2½ Diameter ⅝ ⅝ ⅝ ⅝ ¾ ¾ ¾ ⅞ ⅞ 1 1 1⅛ 1⅛ 1¼ Length 1½ 1½ 1¾ 1¾ 1¾ 1¾ 2¼ 2¼ 2½ 2¾ 3¼ 3½ 4 4¼ Quantity
50 50 P a g e C V VALUES for KVC 1000, 2000 & 4000 SERIES BUTTERFLY VALVES C V is the flow coefficient for valves: expresses flow rate in US gallons per minute of 60º F clean water with a 1.0 psi pressure drop across the valve. Size Disc Position (in degrees) in mm 10º 20º 30º 40º 50º 60º 70º 80º 90º ½ C V = Q G Q = C V ΔP ΔP = Q 2 x G V = Q x ΔP G 2 C V A C V = Valve flow coefficient G = Specific gravity (water = 1.0) V = Velocity in feet per second Q = Flow in U.S. gpm ΔP = Pressure Drop (psi) A = Area of pipe in square inches W = Flow in pounds per hour Sample problem: Q = 5500 gpm 150 psi ΔP = 2 psi G = Q = W 500 x G C V = Q G = ΔP 2.0 =5500 x = 3530 A 10 KVC Series 1000 has a C V of 5340 at 90º open and would be suitable. If a smaller size was requested then the following calculation becomes important: For on/off service, an 8 KVC 1000 series has a C V of 3136 at 90º open. Checking the liquid velocity of an 8 valve, where A = 50.0 sq. in., V = Q x 0.321/A = 35 fps which is above the velocity limits of the 1000 series (30 fps). Therefore a 10 model 1000 would be required.
51 51 P a g e SEATING & UNSEATING TORQUES KVC MODELS 1000 & 2000 The seating and unseating torque anticipated in butterfly valves varies widely with service conditions. Factors affecting torque are as follows: 1) Operating frequency The first opening after a sustained period of closure is the tough one. 2) Media Lubricating Characteristics Water is probably the best all round lubricant for metal-elastomer contact. Is the service completely dry? Seat compounds contain some lubricant. Is it extracted in service? Lubricating Water Aqueous process streams Lubricating oils ie: diesel oil, JP fuels Non-Lubricating Air dry gases Dry powders, pellets Industrial solvents ie: acetone, ethyl acetate 3) Condition of disc edge Is it an iron disc in corrosive service? Iron discs in uninhibited water corrode, the edge roughens and corrosion deposits build up. Is there an anticipated deposit on seating surfaces calcium in a hard water system various salts in sea water? 4) Temperature High or Low Operating temperatures approaching the upper limits of the seat material tend to increase its hardness over a sustained period. Temperatures approaching the lower limits of seat material raise its hardness immediately. Both conditions increase operating torque. Anticipated Torque increase: EPDM above 100ºC (212ºF) below -18ºC (0ºF). Buna-N above 82ºC (180ºF) below 0ºC (32ºF). 5) Chemical attack on seat material causing swelling Increased interference and torque results. The following torque tables are based upon Normal and Severe conditions and are shown as in/lbs: Normal Condition: - Operating frequency at least once a month. - Lubricating media aqueous liquid. - Disc corrosion mild w/ minor deposition. - Temperature within material limits. - Chemical effect on seat minor. Torque values provided for normal conditions may incorporate a factor of two over shop tests in establishing frictional resistance of media exposed elements. Experience has indicated that selection of actuators based upon normal condition values provide satisfactory results. Severe Conditions: - Operating frequency indefinitely long. - Non-lubricating media air, dry gas, cement powder. - Disc corrosion severe (iron in uninhibited water). - Temperature possibly outside recommended limits. - Chemical effects on elastomer unknown.
52 52 P a g e SEATING & UNSEATING TORQUES KVC MODELS 1000 & 2000 Torque values provided for severe conditions incorporate a factor of three over shop tests in establishing frictional resistance of media exposed elements. Caustic cleaning is a typical Severe application. In selecting actuators under Severe conditions, it is also necessary to compare Anticipated Seating & Unseating Torque with Allowable Operating Torque on the valve. This is especially important in power actuators not equipped with speed controls where impact loading may occur. Normal Conditions: Valve Size Pressure Differential ΔP ½ Severe Conditions: Valve Size Pressure Differential ΔP ½ If pressure differential (ΔP) is not known, use full rated pressure capability of the valve. Dynamic torque values are not considered in the above table. For 3-way valve assemblies where one valve is opening and another is closing, multiply toque by a 1.5 factor.
53 53 P a g e BRONZE BUTTERFLY VALVE GROOVED ENDS UL, ULC & FM APPROVED FIG. BBG Indoor use only. Working pressure: 175 psi Max. Test pressure: 350 psi Working temperature: 120ºC (250ºF) Factory installed UL Approved Tamper Switch for indoor use only. Part Name Body Disc Stem Housing Handwheel Specification Brass, Bronze Brass, Ductile iron, EPDM encapsulated Stainless steel, hardened & tempered ASTM A536 Ductile iron Steel Size A B C D E F G Weight in mm in mm in mm in mm in mm in mm in mm in mm lb Kg ½
54 54 P a g e BRONZE BUTTERFLY VALVE NPT ENDS UL, ULC & FM APPROVED FIG. BBT Indoor use only. Working pressure: 175 psi Max. Test pressure: 350 psi Working temperature: 120ºC (250ºF) Factory installed UL Approved Tamper Switch for indoor use only. Part Name Body Disc Stem Housing Handwheel Specification Brass, Bronze Brass, Ductile iron, EPDM encapsulated Stainless steel, hardened & tempered ASTM A536 Ductile iron Steel Size A B C D E Weight in mm in mm in mm in mm in mm in mm lb Kg ¼ ½ ½
55 55 P a g e GROOVED END BUTTERFLY VALVE UL, ULC & FM APPROVED FIG. BVAG Indoor & Outdoor use. Working pressure: 300 psi Max. Test pressure: 600 psi Working temperature: 120ºC (250ºF) Factory installed UL Approved Tamper Switch for indoor & outdoor use. Part Name Body Disc Stem Housing Handwheel Specification Ductile iron Nylon 11 coated Al-Bronze, Ductile iron, EPDM encapsulated Stainless steel, hardened & tempered ASTM A536 Ductile iron ASTM A536 Ductile iron Size A B C D E F G Weight in mm in mm in mm in mm in mm in mm in mm in mm lb Kg 2½
56 56 P a g e BRASS BRONZE VALVES
57 57 P a g e 600# WOG FULL PORT FORGED BRASS BALL VALVE FIG. 100C Valves conform to: MSS SP-110 Valves markings conform to: MSS SP-25 Solder ends to: ANSI B Body Brass C Seat PTFE 3 Ball Brass C37700 Chrome plated 4 O-Ring Buna-N 5 Packing nut Brass C Stem Brass C Lock washer Stainless steel 8 Handle nut Chrome plated steel 9 Packing PTFE 10 Handle Zinc plated carbon steel 11 Tail piece Brass C37700 Features: - Full Port for all sizes - Blow-out proof stem - Maximum working pressure 600# WOG, 150 WSP - Viton O-Ring to prevent stem leakage - Low operating torques - Each valve is individually tested - Hard Chromium plated solid brass ball - Fast ¼ turn for open/close operation - Temperature range: 95/5 Tin-Antimony Solder B16.18 Limits - Adjustable packing gland - 2 piece body Options: - Wing handles Size L H d A DN E Quantities Weight (ea) in mm in mm in mm in mm min max min max in mm mm in mm Box Case lb kg ½ ¾ ¼ ½ ½
58 58 P a g e 600# WOG FULL PORT FORGED BRASS BALL VALVE FIG. 100T Valves conform to: MSS SP-110 Threaded ends to: ANSI B Valve markings conforms to MSS SP-25 CSA Approved ¼ to 4 1 Body Brass C Seat PTFE 3 Ball Brass C37700 Chrome plated 4 O-Ring Viton 5 Packing nut Brass C Stem Brass C Lock washer Stainless steel 8 Handle nut Chrome plated steel 9 Packing PTFE 10 Handle Zinc plated carbon steel 11 Tail piece Brass C37700 Features: - Full Port for all sizes - Blow-out proof stem - Maximum working pressure 600# WOG, 150 WSP & 175 PSIG w/ ½ psi Gas, 5 psi Gas & 125 psi Gas - Viton O-Ring to prevent stem leakage - Low operating torques - Each valve is individually tested - Hard Chromium plated solid brass ball - Fast ¼ turn for open/close operation - Temperature range: -40ºC ~ 185ºC (-40ºF ~ 366ºF) - Adjustable packing gland - 2 piece body - Certified to: CGA 9.1a/ANSI Z21.15a, CR91-002, ASME B16.44 CAN/CGA-3.16-M88, ASME B , CGA 9.1-M97 Options: - Wing handles - Cap & Chain adaptors - BS Threads - DIN Threads Size L H A DN Quantities Weight (ea) in mm in mm in mm in mm mm Box Case lb kg ¼ ⅜ ½ ¾ ¼ ½ ½
59 59 P a g e 200 WOG FORGED BRASS NRS GATE VALVE FIG. 102T 200 WOG, screwed bonnet, brass body & bonnet, non-rising stem, NPT ends. - Valves comply to: MSS SP-80 - Valves comply to: MSS SP-25 - Working pressure: 200 psi - Threaded ends to: ANSI B Handwheel nut Carbon steel 2 Name plate Aluminum 3 Handwheel Cast iron 4 Stem Brass B16 5 Packing nut Brass rod 6 Packing follower Brass B16 7 Packing PTFE 8 Bonnet Forged brass B283 C Stem Lock nut Brass B16 10 Bonnet gasket PTFE 11 Gate Forged brass B283 C Body Forged brass B283 C37700 Size D H L d1 Weight in mm in mm in mm in mm in mm lb kg ½ ¾ ¼ ½ ½
60 60 P a g e 600# WOG FULL PORT FORGED BRASS BALL VALVE W/DRAIN FIG. 110C Valves conform to: MSS SP-110 Solder ends to: ANSI B Body Brass C Seat PTFE 3 Ball Brass C37700 Chrome plated 4 O-Ring Viton 5 Packing nut Brass C Stem Brass C Lock washer Stainless steel 8 Handle nut Chrome plated steel 9 Packing PTFE 10 Handle Zinc plated carbon steel 11 Tail piece Brass C Gasket Rubber 13 Cap Brass ASTM B16 Features: - Full Port for all sizes - Blow-out proof stem - Maximum working pressure 600# WOG - Viton O-Ring to prevent stem leakage - Low operating torques - Each valve is individually tested - Hard Chromium plated solid brass ball - Fast ¼ turn for open/close operation - Temperature range: -40ºC ~ 80ºC (-40ºF ~ 176ºF) - Adjustable packing gland - 2 piece body Options: - Wing handles Size L H d A DN B Quantities Weight (ea) in mm in mm in mm in mm min max min max in mm mm in Mm box case lb kg ½ ¾
61 61 P a g e 600# WOG FULL PORT FORGED BRASS BALL VALVE W/DRAIN FIG. 110T Valves conform to: MSS SP-110 Threaded ends to: ANSI B Body Brass C Seat PTFE 3 Ball Brass C37700 Chrome plated 4 O-Ring Viton 5 Packing nut Brass C Stem Brass C Lock washer Stainless steel 8 Handle nut Chrome plated steel 9 Packing PTFE 10 Handle Zinc plated carbon steel 11 Tail piece Brass C Gasket Rubber 13 Cap Brass ASTM B16 Features: - Full Port - Blow-out proof stem - Maximum working pressure 600# WOG - Viton O-Ring to prevent stem leakage - Low operating torques - Each valve is individually tested - Hard Chromium plated solid brass ball - Fast ¼ turn for open/close operation - Temperature range: -40ºC ~ 80ºC (-40ºF ~ 176ºF) - Adjustable packing gland - 2 piece body Options: - Wing handles - BS Threads - DIN Threads Size L H A B DN Quantities Weight (ea) in mm in mm in mm in mm in mm mm Box Case lb kg ½ ¾
62 62 P a g e FORGED BRASS GAS BALL VALVE CSA (C & US), UL, CGA 3.16, 9.1 & CR , ANSI Z21-15, ANSI B16.33, AGA CR-3-88 ½ psi Gas, 5 psi Gas, 125 psi Gas KVC 246T (FIP x FIP ends) Forged Brass Construction Reduced Port For use with Natural, manufactured, mixed Liquefied, Petroleum & LP gas-air mixtures. Temperature: -40ºC to 65ºC (-40ºF to 149ºF) Materials for all models: 1 Body Brass C Seat PTFE 3 Chrome Plated Ball Brass C O-Ring NBR 5 Packing Nut Brass C Stem Brass C Handle Nut Chrome Plated Steel 8 Packing PTFE 9 Handle Aluminum Alloy 10 Tail Piece Brass C37700 Dimensions 246T: Size d L H A Weight in mm in mm in mm in mm in mm lb kg ⅜ ½ ¾ KVC 247 (Flare x FIP ends) Dimensions 247: Size d L H A Flare NPT Weight in in mm in mm in mm in mm in in lb kg ⅜ x ⅜ ⅜ ⅜ ½ x ⅜ ⅜ ½ ½ x ½ ½ ½.38.17
63 63 P a g e FORGED BRASS GAS BALL VALVE CSA (C & US), UL, CGA 3.16, 9.1 & CR , ANSI Z21-15, ANSI B16.33, AGA CR-3-88 ½ psi Gas, 5 psi Gas, 125 psi Gas KVC 248 (Flare x Flare ends) Forged Brass Construction Reduced Port For use with Natural, manufactured, mixed Liquefied, Petroleum & LP gas-air mixtures. Temperature: -40ºC to 65ºC (-40ºF to 149ºF) Materials for all models: 1 Body Brass C Seat PTFE 3 Chrome Plated Ball Brass C O-Ring NBR 5 Packing Nut Brass C Stem Brass C Handle Nut Chrome Plated Steel 8 Packing PTFE 9 Handle Aluminum Alloy 10 Tail Piece Brass C37700 Dimensions 248: Size d L H A Weight in mm in mm in mm in mm in mm lb kg ⅜ x ⅜ ½ x ½ KVC 249 (Flare x MIP ends) Dimensions 249: Size d L H A Flare NPT Weight in in mm in mm in mm in mm in in lb kg ⅜ x ½ ⅜ ½ ½ x ½ ½ ½.32.15
64 64 P a g e FORGED BRASS GAS BALL VALVE CSA (C & US), UL, CGA 3.16, 9.1 & CR , ANSI Z21-15, ANSI B16.33, AGA CR-3-88 KVC 250 (FNPT x MNPT ends) ½ psi Gas, 5 psi Gas, 125 psi Gas Forged Brass Construction Reduced Port For use with Natural, manufactured, mixed Liquefied, Petroleum & LP gas-air mixtures. Temperature range: -40ºC to 65ºC (-40ºF to 149ºF) Materials for all models: 1 Body Brass C Seat PTFE 3 Chrome Plated Ball Brass C O-Ring NBR 5 Packing Nut Brass C Stem Brass C Handle Nut Chrome Plated Steel 8 Packing PTFE 9 Handle Aluminum Alloy 10 Tail Piece Brass C37700 Dimensions 250: Size FNPT MNPT d L H A Weight in in in in mm in mm in mm in mm lb kg ⅜ x ⅜ ⅜ ⅜ ½ x ⅜ ½ ⅜
65 65 P a g e 600# WOG FORGED BRASS PUMP ISOLATION VALVE FIG. 181/182 - Valves conform to: MSS SP Valves conform to: MSS SP-25 - Blow-out proof stem - Optional T handle up to 1¼ - 600# WOG rating - Flanged Pump Connection by: - NPT (fig. 181) to: ANSI B Solder (fig. 182) to: ANSI B Body C37700 Brass 2 Ball C37700 Brass 3 End cap C37700 Brass 4 Seat PTFE 5 Stem C36000 Brass 6 Stem packing PTFE 7 Handle AISI 1010 Steel 8 Handle cover Vinyl 9 Gland nut C36000 Brass 10 Handle washer ASTM G Handle nut ANSI 1010 Steel 12 O-Ring EPDM Fig. 181 Fig. 182 Size ØD ØD2 L L2 R ØN in mm in mm NPT in mm in mm in mm in mm in mm in mm ½ ½ ¾ ¾ ¼ ¼ ½ ½ Weight Size ØB ØG H E T in mm in mm in mm in mm in mm in mm lb kg lb kg ½ ¾ ¼ ½
66 66 P a g e KVC BRASS CAP & CHAIN ASSEMBLY FIG. CCA Note: This cap & chain assembly will fit any brand of NPT end Ball valve, Gate valve and/or Globe valve. Size A B Brass Adaptor C D E F in mm b1 b2 ½ 15 ½ NPT ¾ Hose Tabbed ¾ Hose Cap Brass Brass ¾ 20 ¾ NPT ¾ Hose Rubber ¾ Hose Cap Loop S NPT ¾ Hose Gasket ¾ Hose Cap Chain Hook
67 67 P a g e ANSI CLASS 150 BRONZE GLOBE VALVE FIG. 109U Class 150, NPT ends, Union bonnet, B62 Bronze body, Teflon disc. MSS SP-80, Type 2 Threaded ends per ANSI B # Cold Working Pressure Union Bonnet Renewable PTFE disc Integral seats Part Name Body Bonnet Disc Stem Disc Holder Union Ring Packing Gland Packing Nut Disc Nut Handwheel Identification Plate Handwheel Nut Specification ASTM B62 ASTM B62 PTFE Navel Brass B21M ASTM B16 ½ & ¾ ASTM B62 1 to 2 ASTM B62 PTFE ASTM B16 ASTM B16l ASTM B16 ½ & ¾ ASTM B62 1 to 2 A126B Cast Iron Aluminum ASTM B16 Size A B (open) C Weight in mm in mm in mm in mm lb kg ½ ¾ ¼ ½
68 68 P a g e CLASS 125 BRONZE GLOBE VALVE NPT FIG. 111 Screwed bonnet, metal seated Valves conform to: MSS SP-80 1 Body B584 C84400 Bronze 2 Bonnet B283 C37700 Forged Brass 3 Stem ASTM B16 4 Disc B584 C84400 Bronze 5 Lock nut ASTM B16 6 Packing nut B124 C Gland ASTM B16 8 Gland packing PTFE 9 Handwheel Die cast Aluminum 10 Handwheel nut Carbon steel 11 Name plate Aluminum Size L H (open) D1 d2 NPT S1 Weight in mm in mm in mm in mm in in mm lb kg ¼ ¼ ⅜ ⅜ ½ ½ ¾ ¾ ¼ ¼ ½ ½ ½ ½
69 69 P a g e FIG. 112 CLASS 125 BRONZE GLOBE VALVE SOLDER JOINT Screwed bonnet, metal seated Valves conform to: MSS SP-80 Solder joint ends conform to: ANSI B Body B584 C84400 Bronze 2 Bonnet B283 C37700 Forged Brass 3 Stem ASTM B16 4 Disc B584 C84400 Bronze 5 Lock nut ASTM B16 6 Packing nut B124 C Gland ASTM B16 8 Gland packing PTFE 9 Handwheel Die cast Aluminum 10 Handwheel nut Carbon steel 11 Name plate Aluminum Size L H (open) D1 d2 G Weight in mm in mm in mm in mm In Min mm mm In Max Min Max In mm lb kg ½ ¾ ¼ ½
70 70 P a g e CLASS 125 BRONZE Y PATTERN SWING CHECK VALVE Fig. 122 Valves conform to the requirements of US Federal Specification WW-V-51F Type IV, Class A. 1 Body ASTM B62 2 Cap ASTM B283 No. C Disc ASTM B62 4 Hinge Pin ASTM B187 No. C Plug ASTM B16 Test Pressure: Shell Seat Hydrostatic 300 psi 200 ~ 70 psi Air - 80 psi Size d 2 H L S 1 Weight in mm in mm in mm in mm in mm lb kg ½ 15 ½ ¾ 20 ¾ ¼ 32 1¼ ½ 40 1½ ½ 65 2½
71 71 P a g e CLASS 125 BRONZE Y PATTERN SWING CHECK VALVE SOLDER JOINT ENDS Fig. 123 Valves conform to the requirements of US Federal Specification WW-V-51F Type IV, Class A. Solder joint ends conform to ANSI B Body ASTM B62 2 Cap ASTM B283 No. C Disc ASTM B62 4 Hinge Pin ASTM B187 No. C Plug ASTM B16 Test Pressure: Shell Seat Hydrostatic 300 psi 200 ~ 70 psi Air - 80 psi Size d 2 H L G Weight min max min max in mm in in mm mm in mm in mm in mm lb kg ½ ¾ ¼ ½ ½
72 72 P a g e FIG. 140 ANSI CLASS 125 BRONZE NRS GATE VALVE Class 125, NPT ends, screwed bonnet, Bronze body & bonnet. 1 Body Cast Bronze B62 2 Bonnet Cast Bronze B62 3 Stem Cast Bronze B62 4 Disc Cast Bronze B62 5 Packing Nut Forged Brass B283 C Gland Brass Rod B16 7 Gland Packing Aramid Fiber PTFE * 8 Handwheel Die-cast Zinc B86 (⅜ to 1 ) Die-cast Aluminum (1¼ to 2 ) 9 Handwheel Nut Brass Rod B16 10 Stuffing Box Brass Rod B16 11 Name Plate Aluminum *Non-Asbestos material. - MSS SP-80 Type 1 - Conform to US Federal Specification WW-V-54D Type 1, Class A, Style 1. Test Pressure: Shell Seat Hydrostatic 300 psi 200 psi Air - 80 psi Size d2 H D1 S1 L Weight in mm in mm in mm in mm in mm in mm lb kg ⅜ 10 ⅜ ½ 15 ½ ¾ 20 ¾ ¼ 32 1¼ ½ 40 1½
73 73 P a g e CLASS 150 BRONZE Y PATTERN STRAINER FIG. 115 Screwed cap, Tapped for drain plug, Stainless Steel screen, NPT ends Working Pressure: 300 WOG psi (non-shock) 150 WSP psi (saturated) Test: Shell 450 psi (hydrostatic) 1 Body B584 No. C84400 Bronze 2 Cap B283 No. C37700 Forged Brass 3 Gasket Non asbestos sheet 4 Screen A167 Type 304 Stainless steel Size H L S1 d1 - NPT P - NPT Weight in mm in mm in mm in mm in in lb kg ½ ½ ¼ ¾ ¾ ¼ ½ ¼ ¼ ½ ½ ½ ¾
74 74 P a g e CLASS 150 BRONZE VERTICAL LIFT CHECK VALVE FIG. 126 Screwed cap, Soft seat, Solder Joint ends Solder joint ends comply with ANSI B Body B584 C84400 Bronze 2 Cap B584 C84400 Bronze 3 Disc FPM 4 Disc holder B584 C84400 Bronze 5 Spring Phosphor Bronze Size L G d1 in mm in mm in mm Min in. Min mm Max in. Max mm ½ ¾ ¼ ½
75 75 P a g e STAINLESS STEEL VALVES: BALL GATE GLOBE SWING CHECK NEEDLE SPRING RETURN
76 76 P a g e 200# WOG T PATTERN STAINLESS STEEL SWING CHECK VALVE Fig. 2CKTS Full bore Investment Casting 200# WOG Threads to: ANSI B Maximum temperature: 177ºC (350º F) 1 Cover CF8M 2 Gasket PTFE 3 Hinge ANSI Plug ANSI Disc CF8M 6 Body CF8M Test Pressure: Shell Seat Hydrostatic 300 psi 220 psi Air - 85 psi Size H L Weight in mm in mm in mm lb kg ½ ¾ ¼ ½ ½
77 77 P a g e 200# WOG STAINLESS STEEL NRS GATE VALVE FIG. 2GATS 200# WOG 316 Stainless Steel Gate Valve, Screwed bonnet, NRS, NPT ends. Full Bore Threads to: ANSI B Body A351 Gr. CF8M 2 Gate A351 Gr. CF8M 3 Stem A276 Type Thrust Washer PTFE 5 Stem Retainer A276 Type Bonnet A351 Gr. CF8M 7 Packing PTFE 8 Gland A276 Type Packing Nut A351 Gr. CF8 10 Name Plate Aluminum 11 Wheel Nut A276 Type Handwheel Die Cast Aluminum Size L d H D Weight in mm in mm in mm in mm in mm lb kg ½ ¾ ¼ ½
78 78 P a g e FIG. SPR-BV King Spring SPRING RETURN BALL VALVE 2000# WOG Carbon or Stainless Steel Spring Return Ball Valve. Investment Casting Floating Ball NPT Threads: ANSI B ¼ ~ ½ Full Port ¾ ~ 2 Reduced Port 1 Body CF8M WCB 2 Cap CF8M WCB 3 Ball CF8M CF8 4 Ball seat PFTE + 15% GF 5 Joint gasket PTFE 6 Thrust washer PTFE + 15% GF 7 Stem ANSI Stem packing PTFE + 15% GF 9 Gland nut A194 Gr Stem nut A194 Gr Spring handle ANSI Handle cover Plastic Test Pressure: Shell Seat Hydrostatic 3000 psi 2200 psi Air - 85 psi Size A B C D E F G H M Weight in mm in mm in mm in mm in mm in mm in mm in mm in mm mm lb kg ¼ M6* ⅜ M6* ½ M6* ¾ M6* M6* ¼ Ø50 M8* ½ Ø50 M8* Ø50 M8*
79 79 P a g e 6000# FORGED STAINLESS STEEL NEEDLE VALVE FIG. NV66F 1 Body 316SS 2 Bonnet 316SS 3 Stem 316SS 4 Gasket 316SS 5 Packing PTFE 6 Cap 316SS 7 Packing Follower 316SS 8 Handle 316SS 9 Set Screw 316SS Note: Optional 304SS material is available. Size L B H Orifice Weight in mm in mm in mm in mm mm lb kg ⅛ ¼ ⅜ ½ ¾
80 80 P a g e 1 PIECE FULL PORT WAFER STYLE BALL VALVE FIG. S-135W - ANSI Class 150 flanged bolt pattern. - ISO 5211 Actuator mounting pad. - Uni-body design w/ wafer type flanged ends for fast installation, in-line maintenance and re-building. Solid ball construction provides structural integrity and minimizes flow turbulence. - Bottom loaded blow-out proof stem. - Adjustable packing gland. - Tested to DIN (strength & leakage test) & API 598. No. Part Name S-135W C135W 1 Body ASTM A351 CF8M ASTM A216 WCB 2 Retainer ASTM A351 CF8M ASTM A216 WCB 3 Seat PTFE PTFE 4 Ball 304SS PFA Lined ASTM A351 CF8 5 Gasket PTFE PTFE 6 Stem ASTM A ASTM A Thrust washer PTFE PTFE 8 Stem packing PTFE PTFE 9 Gland AISI 304SS AISI 304SS 10 Packing nut AISI 304SS AISI 304SS 11 Handle washer AISI 304SS AISI 304SS 12 Handle nut AISI 304SS AISI 304SS 13 Handle AISI 304SS AISI 304SS 14 Handle cover PVC PVC 15 Stop screw AISI 304SS Carbon steel 16 Belleville washer AISI 301SS - Options: A Anti-static device, M tapped mounting pad, V vented ball. PFA encapsulated ball Size ØD L I ØJ K ØG M ØC ØB P N H W in mm in mm in mm in mm in mm in mm in mm mm in mm in mm mm qty in mm in mm ½ M M ¾ M M M M ¼ M M ½ M M M M ½ M M M M M M
81 81 P a g e ANSI CLASS 150 STAINLESS STEEL GLOBE VALVE FIG. 276-SS-150 Class 150, Flanged ends, bolted bonnet, Stainless steel body, bonnet & trim. Flange dimensions: ANSI B16.5 Working Pressure: ASME B16.34 Face-to-Face dimensions: ANSI B16.10 Testing: API 598 Design: API Body CF8M 2 Seat ring F316 3 Disc CF8M 4 Stem F316 5 Disc nut F316 6 Stud/nut Gasket F316 8 Back seat F316 9 Packing PTFE 10 Pin Eye bolt/nut Gland F Gland flange F Stem nut Bonnet CF8M 16 Pin Handwheel ASTM A Handwheel nut AISI Nameplate ASTM A Thrust plate F Grease fitting ASTM 1025 Note: Standard is Plug style disc w/ threaded seat ring. Note: Other body materials and trims are available upon request Size L H (open) W Weight in mm in mm in mm in mm lb kg ⅞ ½ 65 8½ ⅜ 340 9⅞ ½ ½ 368 9⅞ ½ ¾ ¾ ½ ½ ¾ ½ ½ ¾ ½
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