21000 Series Control Valves

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1 GE Oil & Gas Technical Specifications 09/2012 Masoneilan * Valves Series Control Valves Complete Line of Rugged, Top Guided, Globe Valves with Lo-dB * & Anti-Cavitation Capabilities

2 Table of Contents Numbering System...3 General ata...3 Ratings/Connections (1)...5 Cv and FL versus Travel Materials of Construction Bellows Seal esign Features BS Series...23 Materials of Construction imensions (inches) imensions (mm) Weights...31 imensions and Weights (in./lbs)...32 imensions and Weights (mm/kg) GE Oil & Gas

3 Numbering System 1st 2nd 1st 2nd 3rd 4th 5th 6th Actuator Type Body Series Plug Type Flow Characteristics Seat Type Optional Configuration 87 Spring iaphragm Air to Close 88 Spring iaphragm Air to Open Undefined 0. Undefined 0. Undefined A Angle Body 1. Contoured 1. Linear 4. Quick Change BS Bellows 6. Soft Seat 2. Equal 5. Threaded Seal 7. Percentage EB Extension Single Stage Bonnet Lo-dB/ 3. Modified Anti-Cavitation Percent C Cryogenic 8. ouble Stage Cavitation Containment 9. ouble Stage Lo-dB General ata Flow irection contoured: Lo-dB: anti-cavitation: Body type: Bonnet type: Body and Bonnet materials: flow-to-open/flow-to-close flow-to-open flow-to-close high capacity globe high capacity angle bolted standard bolted extension bolted cryogenic carbon steel 316 stainless steel chrome-molybdenum steel others Trim plug type: contoured soft seat Lo-dB (1 or 2 stages) anti-cavitation (1 or 2 stages) seat ring: threaded quick change guide: heavy top guided capacity: full area reduced capacity in all sizes C V ratio: 50:1 flow characteristic: linear equal percentage modified percent Actuator type: spring diaphragm handwheel: optional Series Control Valves Technical Specifications 3

4 Temperature Range/Seat Leakage Contoured Trim Temperature Range (2) Valve Size Body (1) Packing Cryogenic Extension Seat Type Standard Bonnet Extension Bonnet Rating Material Inch mm min. max. min. max. min. max to 8 20 to to and equivalent PN Metal Soft Seat (6) PTFE, LE* or LE FireSafe Packing Graphite Packing V-ring Any -20 F (-29 C) -20 F (-29 C) -20 F (-29 C) +450 F (+232 C) +800 F (+427 C) +450 F (+232 C) -100 F (-73 C) -100 F (-73 C) -100 F (-73 C) +800 F (+427 C) +800 F (+427 C) +450 F (+232 C) -320 F (-196 C) +450 F (+232 C) Seat Leakage IEC and ANSI/ FCI 70.2 Class IV V VI Lo-dB * /Anti-Cavitation Trim (1 or 2 Stage esign) (3) Temperature Range (2) Valve Size Body (1) Packing Cryogenic Extension Seat Type Standard Bonnet Extension Bonnet Rating Material Inch mm min. max. min. max. min. max to 8 20 to to and equivalent PN Metal PTFE, LE* or LE FireSafe Packing Graphite Packing V-ring -20 F (-29 C) -20 F (-29 C) +450 F (+232 C) +800 F (+427 C) -100 F (-73 C) -100 F (-73 C) +800 F (+427 C) +800 F (+427 C) -320 F (-196 C) +450 F (+232 C) Seat Leakage IEC and ANSI/ FCI 70.2 Class IV V 1) 900- available only in 0.75 to 4 inch (20 to 100 mm) sizes. available only in 0.75 to 2 inch (20 to 50 mm) sizes. 2) See Materials of Construction Tables for other temperature limitations. 3) 2-Stage design only available with Quick Change seat rings. 4) 2-Stage Anti-Cavitation Trim not available in 6 inch (150 mm) and 8 inch (200 mm) size. 5) LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in the chart below. 6) Soft seat is limited to a maximum of 1000 psi (70 bar) pressure drop and a maximum of 450 F (232 C) (112) 1400 (98) Pressure and Temperature Rating of LE Packing Fluid Pressure PSI (Bar) 1200 (84) 1000 (70) 800 (56) 600 (42) 400 (28) 200 (14) (10) (38) (66) (93) (121) (149) (177) (204) (232) (260) Fluid Temperature F ( C) 4 GE Oil & Gas

5 Ratings/Connections (1) Valve Size 150 (PN 20) 300 (PN 50) 600 (PN 100) Inch mm RF SW TH RTJ BW RF SW TH RTJ BW RF SW TH RTJ X X X X X X X X X X X 1 25 X X X X X X X X X X X X X X X X X X X X X X 2 50 X X X X X X X X X X X X X X 3 80 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X BW Valve Size 900 (PN 150) (PN 250) Inch mm RF SW TH RTJ BW RF SW TH RTJ BW RF SW TH RTJ X X X X X X X X X 1 25 X X X X X X X X X X X X X X X X X X 2 50 X X X X X X X X X X X X 3 80 X X X X X X X X X X X X 1) Standard flange of Ra Other flange facings and surface finishes available. BW Series Control Valves Technical Specifications 5

6 C v and F L versus Travel Contoured Trim irection: FLOW-TO-OPEN (FTO) Flow Characteristic: LINEAR Percent of Travel F L Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm RATE C V Close clearance 0.75 and 1 1 Close clearance 20 and Standard Bellows Seal construction available for 300 (PN 20 - PN 50) and capacities of C v = 1.7 and higher. 1. Close clearance 0.75 and 1 are available in quick change trim only (Model 21114). 2. Models and available only in Cv ranges as indicated by 6 GE Oil & Gas

7 C v and F L versus Travel Contoured Trim irection: FLOW-TO-OPEN (FTO) Flow Characteristic: EQUAL PERCENTAGE Percent of Travel F L Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm RATE C V Close clearance 0.75 and 1 are available in quick change trim only (Model 21114). 2. Models and available only in Cv ranges as indicated by Series Control Valves Technical Specifications 7

8 C v and F L versus Travel Contoured Plug irection: FLOW-TO-OPEN (FTO) Flow Characteristic: MOIFIE PERCENT Percent of Travel FL Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm Rated Cv GE Oil & Gas

9 C v and F L versus Travel Contoured Plug irection: FLOW-TO-CLOSE (FTC) Flow Characteristic: LINEAR TRIM Percent of Travel F L Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm RATE C V Close clearance 0.75 and 1 are available in quick change trim only (Model 21114). 2. Models and available only in Cv ranges as indicated by Series Control Valves Technical Specifications 9

10 C v and F L versus Travel Contoured Plug irection: FLOW-TO-CLOSE (FTC) Flow Characteristic: EQUAL PERCENT Percent of Travel FL Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm Rated Cv Close clearance 0.75 and 1 are available in quick change trim only (Model 21114). 2. Models and available only in Cv ranges as indicated by 10 GE Oil & Gas

11 C v and F L versus Travel Contoured Plug irection: FLOW-TO-CLOSE (FTC) Flow Characteristic: MOIFIE PERCENT Percent of Travel FL Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm Rated Cv Series Control Valves Technical Specifications 11

12 C v and F L versus Travel Contoured Plug irection: FLOW-TO-OPEN (FTO) Flow Characteristic: LINEAR Rating: Percent of Travel FL Valve Size Rating Orifice iameter Travel Inch mm Inch mm Inch mm Rated Cv Close clearance 0.75 and 1 are available in quick change trim only (Model 21114). 2. Models and available only in Cv ranges as indicated by 12 GE Oil & Gas

13 C v and F L versus Travel Contoured Plug irection: FLOW-TO-OPEN (FTO) Flow Characteristic: EQUAL PERCENT Rating: Percent of Travel FL Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm Rated Cv Close clearance 0.75 and 1 are available in quick change trim only (Model 21114). 2. Models and available only in Cv ranges as indicated by Series Control Valves Technical Specifications 13

14 C v and F L versus Travel Contoured Trim irection: FLOW-TO-OPEN (FTO) Flow Characteristic: MOIFIE PERCENT Rating: Percent of Travel FL Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm Rated Cv Note: 1. 2 inch size valve with 2 inch (50.8mm) orifice diameter is only available with quick change trim for 150 to The.75 and 1 inch valves with Cv 8 is available in quick change trim only. 14 GE Oil & Gas

15 C v and F L versus Travel Single Stage Lo-dB / Anti-Cavitation Trim Single Stage Cavitation Containment irection: FLOW-TO-OPEN (FTO) Lo-dB FLOW-TO-CLOSE (FTC) ANTI/CAV Flow Characteristic: LINEAR Percent of Travel F L Orifice Valve Size Travel iameter Rating Inch mm Inch mm Inch mm RATE C V Note: 1. 2 inch size valve with 2 inch (50.8mm) orifice diameter is only available with quick change trim for 150 to The.75 and 1 inch valves with Cv 8 is available in quick change trim only Series Control Valves Technical Specifications 15

16 C v and F L versus Travel ouble Stage Anti-Cavitation Trim inch Valve Size mm Percent of Travel Rating F L Orifice iameter inch mm inch Travel mm Rated C V irection: FLOW-TO-CLOSE (FTC) Flow Characteristic: LINEAR ouble stage anti-cavitation trim not available with Bellows Seal construction. ouble Stage Lo-dB * Trim irection: FLOW-TO-OPEN (FTO) Flow Characteristic: LINEAR inch Valve Size mm Percent of Travel Rating F L Orifice iameter inch mm inch Travel mm Rated C V Single Stage Lo-dB / Anti-Cavitation Trim ouble Stage Lo-dB / Anti-Cavitation Trim 16 GE Oil & Gas

17 Materials of Construction Standard Construction Spring Loaded Follower S/A Kalrez / Vespel Packing Set 5 pieces Close Clearance Low Flow Trim Soft Seated Plug S/A LE * Packing System (Optional) Low Emission Stem Packing Series Control Valves Technical Specifications 17

18 Materials of Construction Standard Carbon Steel Version -20 F 450 F 650 F 800 F Temperature Range (-29 C) (232 C) (343 C) (427 C) Ref. No. escription Standard Materials 1 Plug Stem 2 Packing Flange Stud 3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 7 Lantern Ring (Optional) 8 Valve Bonnet 9 Body Stud 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing (6) 13 Cage / Retainer (4) Close Clearance Cage/Seat 14 Seat Ring 15 Seat Ring Gasket 16 Plug 17-4 PH STAINLESS STEEL H1075 (1) SOLUTION ANNEALE 316 STAINLESS STEEL HARENE ASTM A638 GRAE 660 ASTM B637 ALLOY ASTM A193 GRAE B8 CLASS 1 ASTM A194 GRAE 8 ASTM A216 GRAE WCC ZINC PLATING AUSTENITIC STAINLESS STEEL PTFE PACKING / LE PACKING FLEXIBLE GRAPHITE PACKING PTFE PACKING / LE PACKING WITH EXTENSION BONNET AUSTENITIC STAINLESS STEEL ASTM A216 GRAE WCC or ASTM A105 ASTM A193 GRAE B7 ASTM A194 GRAE 2H 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER HARENE 440C STAINLESS STEEL (2) Stellite or Equivalent NO. 6 SOLUTION ANNEALE 304 STAINLESS STEEL CA6NM CLASS B STAINLESS STEEL (3) SOLUTION ANNEALE 316 STAINLESS STEEL HARENE 410 STAINLESS STEEL Stellite or Equivalent NO. 6 SOLUTION ANNEALE 316 STAINLESS STEEL HARENE 410 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER SOLUTION ANNEALE 316 STAINLESS STEEL SOLUTION ANNEALE 316 SS W/ TEFLON SEAT HARENE 410 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT (5) 15 Close Clearance Plug 17 Plug Pin 18 Valve Body 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT AN GUIE (5 Stellite or Equivalent NO. 6 (7) Stellite or Equivalent NO. 6 (7) SOLUTION ANNEALE 316 STAINLESS STEEL ASTM A216 GRAE WCC 19 rive Nut ASTM A216 GRAE WCC Ref. No. Temperature Range -20 F 450 F 650 F 800 F (-29 C) (232 C) (343 C) (427 C) 1) 17-4 PH ST.ST will be substituted when required due to the differential pressure. 2) 440C bushing not used in combination with 316 trim. 3) Standard material for two stage lo-db (drilled hole) cages. 4) Required for Quick Change trim only. 5) Use Solid Stellite or Equivalent plug for Cv smaller than ) Guide bushings not used with close clearance trim. 7) Solid Stellite or Equivalent is not available for Lo-dB/Anti- Cavitation plugs. 18 GE Oil & Gas

19 Materials of Construction Standard Stainless Steel Version Ref. No. Temperature Range escription 1 Plug Stem 2 Packing Flange Stud 3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 7 Lantern Ring (Optional) 8 Valve Bonnet 9 Body Stud 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing (4) 13 Cage / Retainer (1) Close Clearance Cage/Seat 14 Seat Ring 15 Seat Ring Gasket 16 Plug -20 F 450 F 650 F 800 F (-29 C) (232 C) (343 C) (427 C) Standard Materials SOLUTION ANNEALE 316 STAINLESS STEEL HARENE ASTM A638 GRAE 660 ASTM B637 ALLOY ASTM A193 GRAE B8 CLASS 1 ASTM A194 GRAE 8 ASTM A216 GRAE WCC ZINC PLATING AUSTENITIC STAINLESS STEEL PTFE PACKING / LE PACKING FLEXIBLE GRAPHITE PACKING PTFE PACKING / LE PACKING WITH EXTENSION BONNET AUSTENITIC STAINLESS STEEL ASTM A351 GRAE CF8M ASTM A193 GR B7 ZINC PLATING ASTM A193 GRAE B7 ASTM A194 GR 2H ZINC PLATING ASTM A194 GRAE 2H 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER NITRONIC 60 ASTM A479 Stellite or Equivalent NO. 6 SOLUTION ANNEALE 304 STAINLESS STEEL CA6NM CLASS B STAINLESS STEEL (2) SOLUTION ANNEALE 316 STAINLESS STEEL HARENE 410 STAINLESS STEEL Stellite or Equivalent NO. 6 SOLUTION ANNEALE 316 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER SOLUTION ANNEALE 316 STAINLESS STEEL SOLUTION ANNEALE 316 SS W/ TEFLON SEAT HARENE 410 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT (3) 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT AN GUIE (3) Stellite or Equivalent NO. 6 (5) 15 Close Clearance Plug Stellite or Equivalent NO. 6 (5) 17 Plug Pin SOLUTION ANNEALE 316 STAINLESS STEEL 18 Valve Body ASTM A351 GRAE CF8M 19 rive Nut ASTM A216 GRAE WCC Ref. No. Temperature Range -20 F 450 F 650 F 800 F (-29 C) (232 C) (343 C) (427 C) 1) Required for Quick Change trim only. 2) Standard material for two stage lo-db (drilled hole) cages. 3) Use Solid Stellite or Equivalent plug for Cv smaller than ) Guide bushings not used with close clearance trim. 5) Solid Stellite or Equivalent is not available for Lo-dB/Anti-Cavitation plugs Series Control Valves Technical Specifications 19

20 Materials of Construction Standard Chrome Moly Version -20 F 450 F 650 F 800 F Temperature Range (-29 C) (232 C) (343 C) (427 C) Ref. No.escription Materials 1 Plug Stem 2 Packing Flange Stud 3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 7 Lantern Ring (Optional) 8 Valve Bonnet 9 Body Stud 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing (5) 13 Cage / Retainer (2) Close Clearance Cage/Seat 14 Seat Ring 15 Seat Ring Gasket 16 Plug 15 Close Clearance Plug 17 Plug Pin 17-4 PH STAINLESS STEEL H1075 (1) SOLUTION ANNEALE 316 STAINLESS STEEL PTFE PACKING / LE PACKING HARENE ASTM A638 GRAE 660 ASTM B637 ALLOY ASTM A193 GRAE B8 CLASS 1 ASTM A194 GRAE 8 ASTM A216 GRAE WCC ZINC PLATING AUSTENITIC STAINLESS STEEL PTFE PACKING / LE PACKING WITH EXTENSION BONNET AUSTENITIC STAINLESS STEEL ASTM A217 GRAE WC9 CLASS 3 ASTM A193 GRAE B7 ASTM A194 GRAE 2H SOLUTION ANNEALE 304 STAINLESS STEEL FLEXIBLE GRAPHITE PACKING 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER HARENE 440C STAINLESS STEEL Stellite or Equivalent NO. 6 SOLUTION ANNEALE 304 STAINLESS STEEL CA6NM CLASS B STAINLESS STEEL (3) SOLUTION ANNEALE 316 STAINLESS STEEL HARENE 410 STAINLESS STEEL Stellite or Equivalent NO. 6 SOLUTION ANNEALE 316 STAINLESS STEEL HARENE 410 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER SOLUTION ANNEALE 316 STAINLESS STEEL SOLUTION ANNEALE 316 SS W/ TEFLON SEAT HARENE 410 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT (4) 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT AN GUIE (4) Stellite or Equivalent NO. 6 (6) Stellite or Equivalent NO. 6 (6) SOLUTION ANNEALE 316 STAINLESS STEEL 18 Valve Body ASTM A217 GRAE WC9 CLASS 3 19 rive Nut ASTM A216 GRAE WCC Ref. No. Temperature Range -20 F 450 F 650 F 800 F (-29 C) (232 C) (343 C) (427 C) 1) 17-4 PH ST.ST will be substituted when required due to the differential pressure. 2) Required for Quick Change trim only. 3) Standard material for two stage lo-db (drilled hole) cages. 4) Use Solid Stellite or Equivalent plug for Cv smaller than ) Guide bushings not used with close clearance trim. 6) Solid Stellite or Equivalent is not available for Lo-dB/Anti-Cavitation plugs. 20 GE Oil & Gas

21 Materials of Construction NACE Materials Construction Ref. No. Temperature Range escription NACE Materials (1) 1 Plug Stem 2 Packing Flange Stud 3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 7 Lantern Ring (Optional) 8 Valve Bonnet 9 Body Stud 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing (8) Cage / Retainer (4) 13 Close Clearance Cage/Seat (6) 14 Seat Ring 15 Seat Ring Gasket 16 Plug Close Clearance Plug 17 Plug Pin 18 Valve Body 19 rive Nut 1) Materials and processes in accordance with the requirements of NACE specification MR0103. Applications requiring compliance to MR0175, 2003 Rev. or ISO would require engineering review. 2) Inconel 718 will be substituted in applications when required due to the differential pressure. 3) Materials designated for these parts conform to NACE Class III (unexposed) bolting requirements. 4) Materials designated for these parts conform to NACE Class I or Class II (exposed) bolting requirements. 5) Consult Masoneilan for NACE Applications above ANSI Class 600 (PN 100) rating or above 450 F (232 C). 6) Optional component and materials for Close Clearance low flow trim option. 7) To be used with stainless steel body and bonnet. 8) Guide bushing not used with close clearance trim. 9) Solid Stellite or Equivalent is not available for Lo-dB/Anti-Cavitation plugs. -20 F 450 F (-29 C) (232 C) SOLUTION ANNEALE 316 STAINLESS STEEL ASTM B637 ALLOY (2) ASTM A193 GRAE B8 CLASS 1 (3) ASTM A193 GR B7M ZINC PLATING (4) ASTM A194 GRAE 8 (3) ASTM A194 GR 2HM ZINC PLATING (4) ASTM A216 GRAE WCC ZINC PLATING SOLUTION ANNEALE 304 STAINLESS STEEL PTFE PACKING / LE PACKING SOLUTION ANNEALE 304 STAINLESS STEEL ASTM A216 GRAE WCC ASTM A105 ASTM A351 GRAE CF8M (3) (7) ASTM A193 GR B7 ZINC PLATING (4) (7) ASTM A193 GR B7M ZINC PLATING ASTM A193 GRAE B7 (3) ASTM A193 GRAE B7M (4) (3) (7) ASTM A194 GR 2H ZINC PLATING (4) (7) ASTM A194 GR 2HM ZINC PLATING ASTM A194 GRAE 2H (3) ASTM A194 GRAE 2HM (4) 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER Stellite or Equivalent NO. 6 SOLUTION ANNEALE 304 STAINLESS STEEL SOLUTION ANNEALE 316 STAINLESS STEEL Stellite or Equivalent NO. 6 SOLUTION ANNEALE 316 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER SOLUTION ANNEALE 316 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT AN GUIE (6) (9) Stellite or Equivalent NO. 6 (6) (9) Stellite or Equivalent NO. 6 SOLUTION ANNEALE 316 STAINLESS STEEL ASTM A351 GRAE CF8M ASTM A216 GRAE WCC Series Control Valves Technical Specifications 21

22 Materials of Construction Cryogenic Construction -320 F -50 F -20 F Temperature Range (-196 C) (-46 C) (-29 C) Ref. (3) (4) (1) (2) (5) No.escription Standard Materials 1 Plug Stem 2 Packing Flange Stud 3 Packing Flange Nut 4 Packing Flange 5 Packing Follower 6 Packing 7 Lantern Ring (Optional) 8 Valve Bonnet 9 Body Stud (6) 10 Body Stud Nut 11 Body Gasket 12 Guide Bushing 13 Cage 14 Seat Ring 15 Seat Ring Gasket 16 Plug 17 Plug Pin 18 Valve Body SOLUTION ANNEALE 316 STAINLESS STEEL HARENE ASTM A638 GRAE 660 ASTM A193 GRAE B8 CLASS 1 ASTM A194 GRAE 8 ASTM A351 GRAE CF8M AUSTENITIC STAINLESS STEEL Teflon V-Ring AUSTENITIC STAINLESS STEEL ASTM A351 GRAE CF8M [163C](163) ASTM A312 GRAE TYPE 316 ASTM A479 TYPE 316 ASTM A193 GRAE B8 CLASS 2 (< 3/4" Ø) < 3/4" Ø OR.75" - 2" Class 150, 300 & 600 3" - 4" Class 150 & 300 ; 3" Class 600 ASTM A453 GRAE 660 CLASS A (3/4"< Ø <1") ASTM A352 GRAE LCC 3/4" < Ø < 1" OR 1.5"- 2" Class 900 / ; 1.5" Class AMS 4676 (> 1" Ø) > 1" Ø OR.75" - 1" Class 900 / & 4" - 6" Class 600 ; 2" Class ASTM A194 GRAE 8 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER Stellite or Equivalent NO. 6 (STANAR) NITRONIC 60 ASTM A479 (OPTIONAL) SOLUTION ANNEALE 304 STAINLESS STEEL (STANAR) SOLUTION ANNEALE 316 STAINLESS STEEL (OPTIONAL) SOLUTION ANNEALE 316 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER SOLUTION ANNEALE 316 STAINLESS STEEL 316 STAINLESS STEEL WITH Stellite or Equivalent NO. 6 HARFACING ON SEAT SOLUTION ANNEALE 316 STAINLESS STEEL ASTM A351 GRAE CF8M ASTM A352 GRAE LCC 19 rive Nut ASTM A216 GRAE WCC Ref. No. Temperature Range -320 F -50 F -20 F (-196 C) (-46 C) (-29 C) 1) Materials recommended for Cryogenic Liquid Natural Gas (LNG) applications -320 F (-196 C). Consult factory for suitability in other cryogenic applications. 2) Consult factory for NACE applications. 3) Trim offerings limited to Quick Change designs only. 4) Consult factory for proper actuator sizing to provide correct valve shut-off. 5) JIS and EN material equivalents are available. 6) Body stud materials also satisfy the requirements of the pressure equipment directive 97/23/EC. 22 GE Oil & Gas

23 Bellows Seal esign Features BS Series Standard Construction Bellows seal configuration is fully compatible with the standard Series trim and actuator options providing equivalent capacity capabilities for each valve size. The standard packing box design and packing design options are used as a secondary stem seal. Rugged esign The formed bellows construction is an externally pressurized design that is capable of operating up to the full valve ANSI B16.34 pressure rating. Guides are located above and below the bellows providing excellent stability to withstand flow induced and mechanical vibration. Extended Life The bellows assembly is designed for 50% compression/extension (zero stress) at the valve mid-stroke position to help maximize cycle life. Bellows torsional stresses are also reduced with the anti-rotation feature provided by flats on the plug stem. High Quality Each bellows subassembly is helium leak tested to verify weld integrity, and is also hydro-statically tested as part of the complete valve assembly. Mechanical travel stops are also designed into both the bellows and valve assemblies to prevent over compression or extension. Smart Solution Bellows installed cycle life can be monitored in the field by utilizing Masoneilan s SVI * igital Positioner with actual process data. This advanced preventative maintenance option will help improve plant safety by identifying potential hazardous failures before they happen, and cut cost by reducing premature Bellows replacement. Bellows Materials Standard Material 316/316L Stainless Steel Optional Materials Hastelloy C276 Monel 400 Inconel 625 Pressure (bar) AISI 316 Bellows Rating Chart Temperature (C) Size and Rating Size and Ratings Pressure Ratings: 150 and 300 PN 20 and PN 50 Valve Size.75"-2" 3"-4" 6" Bellows esign Stroke inches mm Life Cycle Ratings (1) Maximum Stroke 100% 50% 100,000 Full Cycles 600,000 Full Cycles 25% 3,000,000 Full Cycles 1) Minimum expected average cycle life for Class 300 (PN 50) bellows operating at constant pressure. 2) Consult Masoneilan for Bellows applications above 300 (PN 50) Series Control Valves Technical Specifications 23

24 Materials of Construction Bellows Seal Construction 24 GE Oil & Gas

25 Materials of Construction Bellows Seal - Carbon Steel Body Version (1) Ref.No. escription Materials 25 Valve Bonnet ASTM A216 GRAE WCC or ASTM A Bonnet Stud ASTM A193 GRAE B7 27 Bonnet Stud Nut ASTM A194 GRAE 2H 28 Bonnet Spacer Gasket 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER 29 Carbon Steel Upper Flange ASTM A216 GRAE WCC or ASTM A105 Bonnet Extension Spacer ASTM A106 GRAE B HRC 22 MAXIMUM Assembly Lower Flange Stem ASTM A216 GRAE WCC SOLUTION ANNEALE 316 STAINLESS STEEL 30 Temperature Range -20 F (-29 C) 800 F (427 C) Stainless Steel Bellows and Stem Assembly Hastelloy C (3) Bellows and Stem Assembly Monel 400 (3) Bellows and Stem Assembly Inconel 625 (3) Bellows and Stem Assembly Guide Bushing Bellows Upper Adapter Lower Adapter Stem Guide Bushing Bellows Upper Adapter Lower Stem Guide Bushing Bellows Upper Adapter Lower Stem Guide Bushing Bellows Upper Adapter Lower ASTM A ST. ST. ASTM A240/A312 GENERAL SERVICE ANNEALE 316L ST ST ASTM B574 Stellite or Equivalent NO. 6 Hastelloy C276 ASTM B575/B622 ASTM B574 ASTM B164 CLASS A Stellite or Equivalent NO. 6 ASTM B164 CLASS A ASTM B164 CLASS A INCONEL X-750 Stellite or Equivalent NO. 6 ASTM B446 ASTM B Plug 1/8" NPT ASTM A234 GRAE WPB Ref. Temperature Range -20 F (-29 C) 800 F (427 C) No. 1) Materials for other components are same as listed for Standard Carbon Steel Construction. 2) Items No. 1 (plug stem) and 8 (bonnet) in Standard Materials of Construction tables are replaced by items above. 3) Optional Hastelloy C, Monel 400 and Inconel 625 Bellows Construction available Series Control Valves Technical Specifications 25

26 Materials of Construction Bellows Seal - Stainless Steel Body Version (1) Ref.No. escription Materials 25 Valve Stud ASTM A351 GRAE CF8M or ASTM A182 GRAE F Bonnet Stud ASTM A193 GR B7 ZINC PLATING ASTM A193 GRAE B7 27 Bonnet Stud Nut ASTM A194 GR 2H ZINC PLATING ASTM A194 GRAE 2H 28 Bonnet Spacer Gasket 316L ST ST SPIRAL WOUN GASKET WITH GRAPHITE FILLER 29 Carbon Steel Upper Flange ASTM A351 GRAE CF8M or ASTM A182 GRAE F 316 Bonnet Extension Spacer 316 St. St. ASTM A269 TY 316 Assembly Lower Flange Stem ASTM A351 GRAE CF8M SOLUTION ANNEALE 316 STAINLESS STEEL 30 Ref. No. Temperature Range -20 F (-29 C) 650 F (343 C) 800 F (427 C) Stainless Steel Bellows and Stem Assembly Hastelloy C (3) Bellows and Stem Assembly Monel 400 (3) Bellows and Stem Assembly Guide Bushing Bellows Upper Adapter Lower Adapter Stem Guide Bushing Bellows Upper Adapter Lower Stem Guide Bushing Bellows Upper Adapter Lower Stem Guide Bushing Bellows ASTM A St. St. ASTM A240/A312 GENERAL SERVICE ANNEALE 316L ST ST ASTM B574 Stellite or Equivalent NO. 6 Hastelloy C276 ASTM B575/B622 ASTM B574 ASTM B164 CLASS A Stellite or Equivalent NO. 6 ASTM B164 CLASS A ASTM B164 CLASS A INCONEL X-750 Stellite or Equivalent NO. 6 ASTM B446 Inconel 625 (3) Bellows and Stem 31 Assembly Upper Adapter Lower Plug 1/8" NPT ASTM B446 AUSTENITIC STAINLESS STEEL Temperature Range -20 F (-29 C) 650 F (343 C) 800 F (427 C) 1) Materials for other components are same as listed for Standard Stainless Steel Construction. 2) Items No. 1 (plug stem) and 8 (bonnet) in Standard Materials of Construction tables are replaced by items above. 3) Optional Hastelloy C, Monel 400 and Inconel 625 Bellows Construction available. 26 GE Oil & Gas

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