technical description:
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1 The steel flanged and welded swing check valves are the pipeline valves, preventing automatically a working medium from the back flow. They are used for: - noncorrosive fluids - water - steam - oil - petroleum and petroleum products The operating parameters are in accordance with the standard ASME B The application for other working mediums is necessary to discuss with the manufacturer. technical description: construction: Basic construction of swing check valve according to ASME B Swing check valves flanged and welded, with unnarrowed flow rate, consists of body, cover, plate and arm. Seat is bolted or welded. he plate is seated on the sealing surface of seat that is placed on the arm that is turning on a pin of special hinge. Connecting flanges of flanged design are cast in the one whole with body. designed dimensions: The designed dimensions of standard design are stated in the table below. The designed and other dimensions correspond to the standard ASME B 16.10, the connecting dimensions of flanges correspond to the standard ASME B material design: The swing check valves are supplied in the different material variants. assembly: The swing check valves can be assembled in the horizontal pipeline. testing: The swing check valves are subjected to pressure tests according to the standard API 59 on strenght and tightness, closure tightness with low pressure (on customer s request), closure tightness with high pressure. order specification: Data necessary in the order: type number, nominal diameter, pressure class, design (connection), body material, material of inner equipments, working parameters, acceptance tests, accompanying documentation.
2 basic standards for construction basic construction designed dimension dimensions of flanges dimensions of welded ends testing dependency of max. allowable pressure on temperature ASME B ASME B ASME B 16.5 ASME B API 59 ASME B 16.34
3 designed dimensions Class 150 NPS D designed dimensions ["] D1 D2 D3 a f n d L=L1 H weight [kg] 2" 2.5" 3" 4" 6" " " " " " " " " Class 300 NPS 2" D 2.00 D1 D2 D designed dimensions ["] weight a f n d L=L1 H [kg] " " 4" 6" " 10" 12" 14" 16" 1" 20" 24" Class 600 NPS D D1 D2 D3 designed dimensions ["] a f n d weight L=L1 H [kg] 2" 2.5" 3" 4" 6" " 10" 12" 14" 16"
4 standard material specification WCC 1, 2, 5,, 9, 10, 11, 12, 16 1 body 2 cover 12" cover > 12" 3 plate 4" P 355 NH A T A 105 WCB 1, 2, 5,, 9, 10, 11, 12, 16 P 355 NH A T A 105 LCC LCB 2, 10, 12 2, 10, 12 P 355 NL2 A 12 F304 P 355 NL2 A 12 F304 WC6 5, 16 A 12 F9 C5 5, 16 A 12 F9 C12 5, 16 A 12 F9 A 12 F304 A 12 F304 A 12 F316 A 12 F316 A 12 F316 A 12 F316 plate 6" 4 arm 5 seat A 105 A 105 A 426 CP5 A 426 CP5 A 426 CPF 6 arm pin A 12 F6a A 12 F304 A 12 F6a A 12 F304 A 12 F304 A 12 F6a A 12 F6a A 12 F6a A 12 F316 A 12 F316 A 12 F304 A 12 F316 A 12 F316 A 12 F316 A 12 F316 A 12 F316 7 plate nut A 12 F316 A 12 F316 A 12 F316 A 12 F316 A 12 F316 A 12 F316 A 12 F316 bolt - variants M M A 320 L7 A 320 L7M A 320 L7 A 320 L7M 9 nut - variants M M A A 194 7M A A 194 7M 10 plug A 12 F6a A 12 F304 A 12 F6a A 12 F304 A 12 F6a A 12 F316 A 12 F6a A 12 F316 A 12 F6a A 12 F316 A 12 F316 A 12 F cotter pin 12 label 13 arm casing AISI 304 AISI 304 AISI 420 (material design of body even according to customer s requirements) trim - materials according to API sealing surface of plate sealing surface of seat pin overlay 13 Cr overlay 13 Cr A 12 F6a overlay 304 overlay 304 A 12 F304 A 12 F6a overlay 13 Cr A 12 F6a 9 10 overlay overlay 316 overlay overlay 316 A 12 F316 sealing - material design Class type of sealing 1 sealing of cover 2 sealing of plug 150, spiral graphited sealing sealing OKTOGONAL metal gasket (or according to customer s requirements)
5 CFM CFC CF3 CF CN7M Gr.4A 9, 10, 11, 9, 10, 11, 12, 2, 9, 10, 11, 2, 9, 10, 11, 13, 14 SAF , 16 16, F321 12, 16 12, 16 1 body A 351 CFM A 351 CFC A 351 CF3 A 351 CF A 351 CN7M A 90 Gr.4A 2 cover 12" A 351 CFM A 351 CFC A 351 CF3 A 351 CF cover > 12" A 351 CFM A 351 CFC A 351 CF3 A 351 CF A 351 CN7M A 90 Gr.4A 3 plate 4" A 12 F316 A 12 F316 A 12 F304 A 12 F304 A 12 F316 A 12 F316 Alloy A 12 F316 A 12 F321 Alloy A 12 F316 A 12 F304 A 12 F304 plate 6" A 351 CFM A 351 CFC A 351 CF3 A 351 CF A 351 CN7M A 90 Gr.4A A 351 CFM A 351 CFC A 351 CF3 A 351 CF A 351 CN7M A 90 Gr.4A 4 arm A 351 CFM A 351 CFC A 351 CF3 A 351 CF A 351 CN7M A 90 Gr.4A 5 seat A 12 F316 A 12 F316 A 12 F304 A 12 F304 Alloy A 12 F316 A 12 F316 A 12 F316 A 12 F316 Alloy A 12 F304 A 12 F304 6 arm pin A 12 F304 A 12 F304 A 12 F316 A 12 F316 A 12 F316 A 12 F316 Alloy plate nut A 12 F316 A 12 F316 A 12 F316 A 12 F316 Alloy bolt - variants nut - variants A 193 BM A 194 M A 193 BM A 194 M A 193 B A 193 BM A 194 A 194 M A 193 B A 193 BM A 194 A 194 M A 193 BM A 194 M A 193 BM A 194 M 10 plug A 12 F316 A 12 F316 A 12 F304 A 12 F316 A 12 F304 A 12 F316 Alloy cotter pin 12 label 13 arm casing AISI 304 Alloy 20 AISI 304 AISI sealing surface of plate 2 sealing surface of seat 3 pin overlay overlay 316 Alloy 20 Alloy 20 overlay Stelit Alloy 20 overlay Stelit A 12 F316 Alloy 20 Alloy 20 A 12 F316
6 applied standards: ASME ASTM ASME part V, VIII, IX API MSS NACE British standards: 16.5 flange, pipeline and valve B designed dimensions B welding ends B valves - flanged, bolted and welded B screw threads, general purpose B larger steel flanged dimensions (substitute for API 605 and MSS SP-44) B 31.1 pipeline for chemical factories and refineries material specification instrucions for vessels under pressure SPEC Q1 specification for quality systems SPEC 6D specification for pipeline valves 600 bolted cover of steel gate valve for oil and gas industries Std 59 valve inspections and testing Std 59 fire-resistant sealing and sealing material SPEC 5L standards for pipelines SP-6 standard ends of contact surfaces for pipeline and valve flanges SP-25 standard markings for valves, flanges and connecting components SP-44 flanges fo steel pipelines SP-53 method of magnetic testing SP-54 method of radiographic testing SP-55 visual inspection of steel castings SP-120 graphited sealing for valves with rising spindle (constructional requirements) MR ISO materials for H 2 S - for oil and gas industry MR materials resistant to cracking in the corrosive oil surrounding BS 1414 steel gate valve - flanged or welding ends for petrochemistry 16 steel swing check valves - flanged or welding ends for petrochemistry 173 steel globe valves and flanged swing check valves for petrochemistry 1560 round pipe flange, flanges and valves 200 designed dimensions 5146 valve inspections and testing international standards: EN ISO 9001 ISO 5211 EN ISO / API 600 ISO / API 6D ISO 520 quality system designed dimensions of actuators to valves type of document for inspection bolted cover of steel gate valves for petrochemistry petrochemistry - transfer pipeline system - pipeline valves industrial valves - valve testing with pressure
7 quality system: The whole manufacturing process is completely monitored and includes the following tests and inspections: acceptance inspections of all input materials and sub-deliveries, inspections of particular components in the course of manufacture, assembly testing, pressure testing, operating testing, non-destructive testing and final inspections of finished product. testing: MSA, a.s. executes the whole range of special tests which verify the properties of valves. They are as follow: pressure testing All pressure tests are executed according to API 59, API 600, API 6D and DIN MSA, a.s. also performs standardly the special tests according to API 6D. A criterium for acceptance is zero permeability. At the same time, MSA, a.s. executes standardly testing at full operating pressure by which a possible leakage could be detected in the body-cover joint, spindle, fittings or grease box etc. fire testing Fire test is executed at MSA, a.s. according to the standard API 6FD, API 607 and BS 6755, part 2, for pressure class 150, 300, 600. testing on seal strenght Test on seal strenght is executed with methan. cycle testing Cycle test is executed by 3000 cycles (open-close) with water. hydrodynamic and aerodynamic testing MSA, a.s executes this test for the verification of hydropneumatic and aerodynamic properties. operating testing Operating test is executed on all valves at MSA, a.s. non-destructive testing MSA, a.s. executes the non-destructive test in the own facilities and testing room. The non-destructive test includes RT, MT, UT or DP testing. The testing operators are higly qualified and certified according to EN 473 or STN-TC-1A. visual inspection Visual inspection is performed at all castings that are used for the valves of MSA, a.s. according to the quality directive MSS SP-55 for steel castings and according to order specifications. certification: Quality system of MSA, a.s. is based on the strict observation of EN ISO 9001:2000 and API Spec Q1 (Specification D - number 0239). research and development: Specialists of MSA, a.s. work on the development and research of new products and verify their properties as well such as: - suitability of applied material - strenght and rigidity of construction (FEM method) - operability with the emphasis on strenght and controlability - hydraulic and aerodynamic properties etc. New products are tested in the testing room of MSA, a.s. as well as in real operating conditions. The properties of product are observed during the whole service life and findings are applied in the development and production of new products.
technical description:
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