TM SERIES Engineered Valves For Pipeline Service Application

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1 Tech Bulletin Page 0-1 Page 1 TRUNNION MOUNTED BALL VALVES TM SERIES Engineered Valves For Pipeline Service Application Valves for oil & gas pipelines and other industrial applications Flanged or Butt Weld ANSI thru API D - Compliance, & 1PC Welded Body Designs Way and Way Multiport Designs Size Range: thru 5 Piggable Option TM Series valves can be serviced in line while under full line pressure. Flo-Tite manufactures an extensive range of Trunnion Mounted Ball Valves for a wide range of specific applications. In addition to our standard trim stock series valves, Flo-Tite offers a multitude of options and modifications including metal seated and cryogenic application designs. Please contact the factory for more information on how Flo-Tite can help you to meet your most demanding application requirements. Engineered for Heavy Duty Applications, Including: Natural Gas Storage Gas Transmission Dryer Service LNG, HRSG Industries Measurement Skids Subsea, Oil Refinery Natural Gas Compressor Stations Desalination Industry Petrochemical Plants CO Service Pipeline Power Generation Print Date 1/09

2 High-Tech Design Features Tech Bulletin Page 0-1 Page Flo-Tite Valves & Controls is an industry innovator specializing in ball valves of all types, sizes, and configurations. Flo-Tite is committed to excellence in engineering, manufacturing, and customer service. Relentless innovation by design is the very definition of Flo-Tite Valves & Controls.. Protected Seat Springs Non-Spring Protection Spring Protection The Flo-Tite TM Series valves are trunnion mounted, metal or polymeric seated ball valves. They provide excellent sealing properties over an extensive range of temperatures and pressures. TM Series valves are available in both full and reduced bore designs with a wide range of materials, sizes, and pressure classes offered. With such a large selection of options available, the TM Series trunnion mounted ball valves are the ideal choice for a variety of applications. These valves conform to the requirements of ANSI B., API FA, API 07, and API D among others. They are manufactured to the highest of standards and under a quality plan that complies under the requirements of API Q1 and ISO 1. The factory is licensed to use the API D monogram on all valves manufactured. The vast range of sizes, styles, pressure classes, and materials together with conformance to ANSI, API, and NACE specifications make these valves suitable for virtually all industrial, petrochemical, refinery, and oil and gas services. TM Series valves are built with a seat spring protection structure that prevents impurities from entering the spring hole. This unique feature protects the spring from any damage and adds to the life of the valve.. Bi-Directional Sealing The spring-loaded seats on the upstream and downstream allow the valve to be sealed in two directions. Therefore, the valve can be installed in any flow direction during installation.. Automatic Cavity Relief Design Benefits TM Series ball valves are designed and manufactured with a number of features that benefit end users of all industries. These valves are offered in a wide array of body and trim materials for severe and critical conditions. Flo-Tite TM series ball valves are engineered for excellence and are different by design. 1. Double Block and Bleed 5. Fire Safe Design Seats are spring-loaded and seal individually on the upstream and downstream sides of the ball. Whether the valve is in the fully open or fully closed position. The body cavity can be isolated from the pipe line pressure, and the body cavity can then be bled down or drained through a drain plug. When the non-metallic seats are burned or diminished as in the case of a fire or unusually high temperatures, the seat retainer rings due to force from the springs, will make contact with the ball and form a metal-to metal seal which can minimize internal leakage. Fire safe stem packing and body gaskets prevent external leakage. The TM Series fire safe design conforms to API FA or API 07. Upon request, an API 07 certificate can be provided.

3 . Various End Connections TM series valves are available with various end connections. Flanged ends are commonly offered according to ANSI or DIN standards. RF RTJ BW 7. Secondary Emergency Sealing High-Tech Design Features. Stem Extensions According to installation or operation requirements, the valve stem may be extended upon request. This design is suitable for buried service or underground applications. The stem extension length can be manufactured to meet customer requirements. Extended stems help provide protection of personnel in high temperature service applications as well as providing more ready operation in less accessible installations. Tech Bulletin Page 0-1 Page In the event of seat and stem seal damage, emergency injection fittings can be used to inject sealant providing the valves with a temporary backup seal.. Blow-out Proof Stem The stem is designed with a step at its bottom ensuring that the media in the valve cavity cannot blow out the stem due to excessive pressure. 9. Anti-Static Device In order to prevent friction between the ball and stem from causing a spark during operation of the valve, the TM Series valves are assembled with a static-conduction spring as standard ensuring electrical continuity between the ball, stem, and body. In this manner, static electricity is conducted to the ground and system safety is ensured.. Metal-to-Metal Seating Technology Flo-Tite TM Series valves can be supplied with metal seats. These valves are engineered for severe service conditions such as extreme temperatures or pressures as well as abrasive medias. Flo-Tite works closely with our customers to design valves tailored to their specific needs. Knowledge of applications, materials, and design criteria allows our engineers to find solutions quickly and effectively. Selecting the correct materials and plating surfaces are the keys to overcoming a wide variety of application problems. Hard Chrome Plating, Tungsten Carbide, and Stellite are some of the commonly used materials in Flo-Tite s metal-seated valves. 11. Bore Options Full port, reduced or standard port options are available according to customer s requirements. TM Series full bore ball valves can be used in service lines that required periodic pigging. 1. Valve Vent and Drain TM Series valves are usually supplied with a vent valve located in the upper part of the body and a drain plug located in the lower part of the body. Smaller size valves may have a vent/drain valve located in the lower part of the body only. 1. Flexible Operation The standard stem bearings have integrated Teflon that is both low friction and self-lubricating to reduce valve operating torque. This allows for the valve to be operated for long periods without the need of injected lubrication grease. 15. Various Operators Available The valve top works are designed according to ISO 511, which is convenient for connection and exchange of various operators to be easily installed. The common operator are lever handle, wrench operated, worm gear operated, or pneumatic, electrical, or hydraulic automated assemblies.. Extensive Polymeric Seating Options Flo-Tite TM Series ball valves are available with a wide range of soft seat and hybrid seal options. Flo-Tite s engineers work closely with our seal manufactures utilizing modern techniques to develop new unique seat and seal options for a variety of applications. Flo-Tite is an innovative industry leader in developing new sealing technologies. 17. NACE Compliance TM Series ball valves are supplied as standard in materials that meet the requirements of NACE MR Strict material control and inspection during the manufacturing process ensures compliance. 1. Multi-Port Designs and Way The TM Series multiport trunnion ball valves offers savings in both cost and space over the use of multiple valves. It is offered in all available body and trim materials as well as soft seated and metal seated options. 155C

4 Valve Torque and Cv Values Tech Bulletin Page 0-1 Page Flo-Tite Series TM Trunnion Mounted Ball Valves Design Standards and Specifications Products Conform To The Following Standards And Specifications API D American Petrolum Institute, Specification for Pipeline Valves API Q1 American Petrolum Institute, Specification for Quality Programs API 07 American Petrolum Institute, Fire Test for Soft Seated Valves ANSI B.5 American National Standard Institute, Steel Pipe Flanges and Flanged Fittings ANSI B. American National Standard Institute, Steel Pipe Flanges and Flanged Fittings ANSI B1.1 American National Standard Institute, Power Piping ANSI B1. American National Standard Institute, Process Piping ANSI B. American National Standard Institute, Steel valves - Flanged and Butt Weld End FCI American National Standard Institute, Control Valve Seat Leakage Equipment Directive 97//EC BS 755 Part British Standards Institute, Specifications for Fire-Type Testing Requirements BS 0 British Standards Institute, Specification for Face-to-Face Dimensions of Flanged and Buttweld Steel Valves ISO 575 International Standard Organization, Metal Valves for Use in Flanged Piping Systems ISO 1 International Standard Organization, Quality Systems MSS-SP- Manufacturer s Standardization Society, Standard Finishes for Contact Faces of Pipe Flanged and Connecting-End Flanges of Valves and Fittings. MSS-SP-5 Manufacturer s Standardization Society, Standard Marking System for Valves MSS-SP- Manufacturer s Standardization Society, Steel Pipe line Flanges MSS-SP-55 Manufacturer s Standardization Society, Quality Standard for Steel Castings for Valves NACE National Association of Corrosion Engineers - Sulfide Stress MR Cracking Resistant Metallic Materials for Oil Field Equipment. Full Port Trunnion Ball Valve Cv and Valve Torque Chart NPS Torque, In-Lb # # # # 1# # # # Cv # # # # Reduced Port Trunnion Ball Valve Cv and Valve Torque Chart NPS Torque, In-Lb # # # # 1# # x x x x x x x x x x x x x # # Cv # # Torques shown in these tables are to be used as a guide for actuator selection. Additional requirements may be imposed by media characteristics, trim, and frequency of valve operation. A safety factor of is recommended for actuator sizing. These torques are based on the standard construction with R/Nylon/Delrin/Devlon seats for all sizes of class, and sizes to of class, Devlon seats are used for sizes 1 and larger class and for all sizes of class, 1 &. 1# #

5 Technical Specifications Tech Bulletin Page 0-1 Page 5 0 ANSI Temperature Rating 5 0 (PSI) ANSI 1 ANSI 1 ANSI 0 ANSI ANSI Temperature ( o F) Temperature o F o C LF CFM A Maximum Working By Ansi (psi) LF Valve Body Ratings 1 CFM A LF CFM A LF CFM A LF CFM A LF CFM A

6 Forged Trunnion Ball Valve Tech Bulletin Page 0-1 Page Typical PC Design & Construction Exploded View PC Easy Maintenance Design Bill of Materials No Part Name Body Ball Stud Anti-Fire Gasket Seat Seat Retainer Spring Anti-Fire Gasket End Cap Anti-Static Ball Anti-Static Spring Stem Key Thrust Bearing Stem Bearing Anti-Fire Gasket Gland Hexagon Screw Packing Connection Plate Hexagon Screw Pin Thrust Bearing Lower Stem Stud Hexagon Nut Drain Plug Vent Valve Sealant Fitting Check Valve Hexagon Nut Material A + ENP or others + ENP + ENP ANSI 5 Metal + + ENP / ANSI 5 + ENP Standard Options / Additional Materials Are Also Available / Consult Factory Material B or others ANSI 5 Metal + / ANSI 5 Material C or others ANSI 5 Metal + / ANSI 5 Forged metal design eliminates possible defects of castings and assures uniform, tough structures of valve at full rated working pressures. Material D Material E Material F BM or others ANSI 5 Metal + M / BM ANSI 5 BM M M BM or others ANSI Metal + LF + ENP M 7M / LF BM L7 ANSI 5 BM L7 M 7M M LF LF + ENP L7 or others LF + ENP LF LF + ENP 5 Metal + LF + ENP 7M / LF L7 ANSI 5 LF + ENP L7 7M 7M

7 Cast Trunnion Ball Valve Tech Bulletin Page 0-1 Page 7 Typical PC Design & Construction Exploded View Bill of Materials No Part Name Body End Cap Ball Anti-Fire Packing Seat Seat Retainer Spring Anti-Fire Gasket Hexagon Nut Sealant Fitting Check Valve Vent Valve Anti-Static Ball Anti-Static Spring Stud Key Stem Stem Bearing Thrust Bearing Anti-Fire Gasket Gland Socket Head Cap Screw Packing Packing Gland Lower Cover Stud Hexagon Nut Drain Plug Material A + ENP or others + ENP ANSI 5 + ENP Metal + + ENP / A Fa + ENP Standard Options / Additional Materials Are Also Available / Consult Factory Material B or others ANSI 5 Metal + / A Fa Material C or others ANSI 5 Metal + / A Fa Material D Material E Material F CF CF or others M BM ANSI 5 Metal + BM / A Fa BM M CFM CFM or others M BM ANSI 5 Metal + BM / A Fa BM M LCC LCC LF + ENP or others LF + ENP 7M L7 ANSI 5 LF + ENP Metal + LF + ENP BM / A Fa LF + ENP L7 7M

8 Tech Bulletin Page 0-1 Page Dimensions / Weights Full Bore Body Design R R9 R R R R5 R5 R59 R R R7 R R R1 R7 R5 R9 R5 R57 R1 R5 R9 R7 R NPS DN d D D1 D f L RF RTJ RF RTJ RF RTJ RF, RTJ R T N Z Weight Lbs BW TM Series, Full Port Dimensions included are for ANSI take-out long pattern for all 1,, PC valves. Flo-Tite can also offers valves to meet the following standards: DIN, JIS, GB or others R: standard RTJ groove number ANSI ANSI Note: All weights are estimated.

9 Dimensions / Weights Tech Bulletin Page 0-1 Page 9 TM Series & Reduced Port Reduced Bore Body Design ANSI ANSI x x x x x x 1 x 1 x x x 1 1 x x x 1 x 0 x x Dimensions included are for ANSI take-out long pattern for all 1,, PC valves. Flo-Tite can also offers valves to meet the following standards: DIN, JIS, GB or others L D f Weight Lbs R T N Z RF RTJ BW RF RTJ RF RTJ RF, RTJ R9 R R R R5 R5 R59 R59 R R R R7 R7 R NPS DN d d1 D D1 x x x x x x 1 x 1 x x x 1 1 x x x 1 x 0 x x 0 Note: All weights are estimated R: standard RTJ groove number R1 R7 R5 R9 R5 R57 R1 R1 R5 R5 R9 R7 R7 R

10 Dimensions / Weights Tech Bulletin Page 0-1 Page TM Series & Full Port Full Bore Body Design ANSI ANSI Dimensions included are for ANSI take-out long pattern for all 1,, PC valves. Flo-Tite can also offers valves to meet the following standards: DIN, JIS, GB or others R: standard RTJ groove number L D f Weight Lbs R T N Z RF RTJ BW RF RTJ RF RTJ RF, RTJ R R1 R7 R5 R9 R5 R57 R1 R5 R9 R7 R NPS DN d D D Note: All weights are estimated R R1 R7 R5 R9 R5 R57 R R R0 R7 R

11 Dimensions / Weights Tech Bulletin Page 0-1 Page 11 TM Series & Reduced Port Reduced Bore Body Design ANSI ANSI x x x x x x 1 x 1 x x x 1 1 x x x 1 x 0 x x Dimensions included are for ANSI take-out long pattern for all 1,, PC valves. Flo-Tite can also offers valves to meet the following standards: DIN, JIS, GB or others R: standard RTJ groove number L D f Weight Lbs R T N Z RF RTJ BW RF RTJ RF RTJ RF, RTJ R1 R7 R5 R9 R5 R57 R1 R1 R5 R5 R9 R7 R7 R NPS DN d d1 D D1 x x x x x x 1 x 1 x x x 1 1 x x x 1 x 0 x x 0 Note: All weights are estimated R1 R7 R5 R9 R5 R57 R R R R R70 R7 R7 R

12 Dimensions / Weights TM Series 1 & Full Port Tech Bulletin Page 0-1 Page Full Bore Body Design ANSI 1 ANSI Dimensions included are for ANSI take-out long pattern for all 1,, PC valves. Flo-Tite can also offers valves to meet the following standards: DIN, JIS, GB or others R: standard RTJ groove number NPS DN d L D f Weight Lbs D D1 R T N Z RF RTJ BW RF RTJ RF RTJ RF, RTJ R R R R R R R R R R R Note: All weights are estimated R R R R7 R51 R55 R Flo-Tite Rebuild Kits Complete soft goods repair kits are available for prompt delivery. The parts can be easily identified by the model number located on the valve tag. We can also offer replacement balls and stems by request. Our Mission Flo-Tite Valves and Controls is committed to delivering the highest quality of products that meet or exceed all industry standards with on-time deliveries at an excellent price.

13 Dimensions / Weights TM Series 1 & Reduced Port Tech Bulletin Page 0-1 Page 1 Reduced Bore Body Design ANSI 1 ANSI x x x x x x Typical Flo-Tite Trunnion Ball Valve Nameplate Dimensions included are for ANSI take-out long pattern for all 1,, PC valves. Flo-Tite can also offers valves to meet the following standards: DIN, JIS, GB or others R: standard RTJ groove number NPS DN d d1 L D f Weight Lbs D D1 R T N Z RF RTJ BW RF RTJ RF RTJ RF, RTJ x R x R x R x R50. 9 x R5.5 7 x R x R x R x R x R x R x R x R Note: All weights are estimated R R R7 R51 R55 R Cryogenic Service Ball Valves Flo-Tite has a Cryogenic Service trunnion mounted ball valve for temperatures below -50F. We utilize different seat and packing materials including Kel-F. These valves come with extended bonnet/stem assemblies as per industry standards. The valve pictured on the left is a Trunnion used for a -F Cryo service application

14 Multiport Trunnion Ball Valve Tech Bulletin Page 0-1 Page 1 Typical Design & Construction Exploded View Bill of Materials No Part Name Body Stud Seat Seat Retainer Anti-Fire Washer Spring Anti-Fire Gasket End Cap Hexagon Nut Ball Bonnet Key Stem Stem Bearing Thrust Bearing Anti-Fire Gasket Gland Hexagon Screw Packing Packing Gland Drain Plug Thrust Bearing Lower Stem Lower Cover Sealant Fitting Anti-Static Ball Anti-Static Spring Anti-Fire Gasket Standard Options / Additional Materials Are Also Available / Consult Factory Material H Material I Material J Material K Material L Material M CF CFM LCC BM BM L7 or others or others or others or others or others or others +ENP LF+ENP 17-7PH/ Inconel 17-7PH/ Inconel 17-7PH/ Inconel 17-7PH/ Inconel 17-7PH/ Inconel 17-7PH/ Inconel 0SS+ 0SS+ 0SS+ 0SS+ 0SS+ 0SS+ CF CFM LCC M M 7M +ENP LF+ENP CF CFM LCC ANSI 5 ANSI 5 ANSI 5 ANSI 5 ANSI 5 ANSI 5 +ENP LF+ENP Metal+ Metal+ Metal+ Metal+ Metal+ Metal+ 0SS+ 0SS+ 0SS+ 0SS+ 0SS+ 0SS+ +ENP LF+ENP BM BM L7 / / / / / / AFa AFa AFa AFa AFa AFa +ENP LF+ENP +ENP LF+ENP 0SS+ 0SS+ 0SS+ 0SS+ 0SS+ 0SS+

15 Dimensions / Weights Tech Bulletin Page 0-1 Page 15 Model Numbers TM-MPF15 TM-MPF0 TM Multiport Series Series & Full Port Design Way Typical Flow Plans Way T Port 90 O Position 1 Position Position 1 Position Way Flow Plan D Position 1 Position Flow Plan F Full Bore Body Design ANSI ANSI NPS DN d L D D1 D f T N Z H Way L Port 90 O Way LL Port 90 O Note: ANSI are also available on request. Consult factory Flow Plan A Position 1 Position Flow Plan M o Turn & Other Flow Plan Available, Consult Fcatory or Tech Bulletin Page Weight Lbs

16 Tech Bulletin Page 0-1 Page TM Series Valves Are Available For for Most Piggable Applications Flo-Tite TM Series valves are offered as standard with an adjustable packing gland in size -. This feature eliminates the need for removal of automation equipment when stem packing requires a field adjustment. Flo-Tite offers a complete package of pneumatic, hydraulic & electric actuators. All types of controls & accessories for a vast number of special automated applications are available. TM Series - Product Identification Code / Model Numbers Model TM FTM 1 End Connection Flanged RTJ Butt Weld Socket Weld F J B S Bore Port Full F Reduce R Body Design 1 PC PC PC 1 Ball / Seat Body Material Retainer Material Stem Material Seat Material SS CFM 0SS CF A Steel LF A LCB A5 SS S CS FS LF LC SS CFM 0SS CF A / ENP / ENP LF A / ENP LCB A5 SS S CS FS LF LC SS 17-PH A F SS AISI A F51 Consult Factory for Optional Materials SS S7 F 1 A 51 R Nylon UHMWPE PEEK Devlon Metal R N T U P V M Stem Seal Material R UHMWPE R T U V G Body Seal Material R UHMWPE R P U V G Valve Operator Lever M Locking Lever L Oval Handle O Gear G Actuator A Bare Stem N Ordering Example by Part Numbers TM Series ANSI Flanged Reduced Port PC Carbon Steel Body SS0 Ball & Retainer SS Stem Devlon Seat Packing Body Seal Bare Stem Model TM End Connection F Bore Port R Body Design Body Material CS Ball / Seat Retainer Material S Selection, Installation, Operation and Maintenance Although Flo-Tite can, and often does, provide general guidelines, it is obviously not possible to provide application specific data and warnings for all conceivable applications. The purchaser/end user must therefore assume the ultimate responsibility for the proper selection, installation, operation and maintenance of the products. Before installing, operating or repairing any valve, the purchasers/end user should train its employees and/or contractors in the safe use of the Flo-Tite products in connection with the purchaser s manufacturing processes. Stem Material SS Seat Material V Stem Seal Material G Body Seal Material G Valve Operator N Flo-Tite, Inc. 15 W 5th St. Lumberton, NC 5 P.O. Box 9 Lumberton, NC 59 Website: Tel: (9) 7-90 Fax: (9) flotite@flotite.com Due to continuous development & improvement of our product range, we reserve the right to alter the dimensions and techcal data included in this brochure

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