700 Series Anti-corrosion Control Valves
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1 7 Series Anticorrosion Control Valves Specification Data CH92 11/97 Split Body PTFE Lined Control Valves for Corrosive Applications
2 Table of Contents Foreword General Data Seat Leakage Pressure Temperature Diagram Flow Coefficients Rated Critical Flow Factor F L Typical Applications Versus Travel Materials , 7 Allowable Shutoff Pressure (bar) , 9 Dimensions and Weights Accessories and Options Sales Offices and Distribution Centers Foreword The 7 Series is designed for those applications where severe corrosion resistance is required. With its varied trim options and configurations, it is a most versatile valve for corrosive services. Features include: PTFE Lining Isostatic compaction of PTFE to the base metal ensures a perfect bond. Broad Range of s s from.47 to 175 standard, with micro trim for lower s available. Quick Trim Changeout Clamped in seat ring allows "in line" trim replacement when necessary. Bellows Seal Unique block design eliminates torsional stressing, increasing the life span to four times that of helix designs. Trim Replacement Trim replacement is easily accomplished and does not require bellows replacement. Safety Sealing Ring External seal box with leak detector is standard for safe operation in the event of bellows failure. For additional information, contact your Masoneilan Representative. Trade names noted througout are for reference only. Masoneilan reserves the right to supply trade named material or its equivalent. 2 SD CH 92 11/97 7 Series
3 General Data Body type : PTFE lined split body globe liner : virgin PTFE flow direction : flow to open ratio : 3:1 base materials : cast ductile iron end connections : 15# flanges ANSI B.1 Face to Face or PN max rating : psi ( bar) at maximum 12 F (49 C) Actuator type : handwheel : spring diaphragm optional Trim type : contoured plug materials : plug PTFE encapsulated 3 St. St. (Other plug materials available) stem stainless steel seat ring PTFE encapsulated 3 St. St. with other materials available guide PTFE encapsulated 3 St. St. flow characteristics : linear equal percentage Seat Leakage Valve Maximum Seat Working Type Pressure mm inch PTFE psi ( bar) Metal Maximum Seat Leakage per IEC 5344 and ANSI/FCI 7.2 Class VI Class IV Pressure/Temperature Diagram P (psia) P (bar a) Standard Bellows High Temp Bellows T ( C) T ( F) SD CH 92 11/97 7 Series 3
4 Flow Coefficients Rated Critical Flow Factor F L (.85 at Valve Fully Open) Valve size Seat Diameter mm inch.4 (6).312 (8).72 (18).78 (2) 1.4 (36) 1.87 (48) 2.15 (55) 2.34 (6) 3.12 (8) Typical Applications* PTFE offers compatibility with the following chemicals : SO 3 Sulfur Trioxide HNO 3 Nitric Acid H 2 SO 4 Sulfuric Acid Br Bromine HCl Hydrochloric Acid Cl 2 Wet and Dry Chlorine HF Hydrofluoric Acid (max 1 C) PCl 5 Phosphorous Pentachloride ClSO 2 OH Chlorosulfonic Acid *Partial listing only 4 SD CH 92 11/97 7 Series
5 Versus Travel Flow Direction : Flow to Open Flow Characteristic : Equal Percentage Percent of Plug Travel Valve size mm inch Travel inches (mm) (2.3) (2.3) (38.1) (5.8) Flow Characteristic : Linear mm Percent of Plug Travel Valve size inch Travel inches (mm) (2.3) (2.3) (38.1) (5.8) SD CH 92 11/97 7 Series 5
6 Materials Standard Design 1" and 2" s Leak Detection point, 1/4" 1/8" NPT Standard Design 3" and 4" s 6 SD CH 92 11/97 7 Series
7 Materials Ref. No. Description Standard Materials 1 Stem Stainless Steel 2 Boot Neoprene 8 Internal Bonnet Ductile Iron 8a and 8b Antirotation Screw St. St. with Gasket 9 External Bonnet Ductile Iron 9a and 9b Antirotation Screw St. St. with Gasket 1 Bonnet Bolt Stainless Steel 11 Washer Stainless Steel 13 Upper Body Lining Ductile Iron Virgin PTFE 14a Seat Virgin PTFE with or without St. St. Insert 14b Cage Seat Virgin PTFE with or without St. St. Insert 14c Oring Viton Coated PTFE 14d Distance Ring Stainless Steel 15 Plug Virgin PTFE Lower Body Lining Ductile Iron Virgin PTFE 17 Connecting Rod Virgin PTFE 18 Bellows Virgin PTFE 19 Bellows Centering Disc PTFE Lined St. St. 2a Guide Bushing PTFE Encapsulated Stainless Steel 2b Guide Bushing PTFE Encapsulated Steel 22 Packing Box Ring PTFE a Packing Box Gland Stainless Steel b Wiper Ring Neoprene 24 Body Bolt Stainless Steel (in.) Note : Other corrosion resistant materials may be available on request. Consult Masoneilan. SD CH 92 11/97 7 Series 7
8 Allowable Shutoff Pressure Flow to Open Type 88 Actuator Air to Open Note : Supply pressure is 5 psi (.4 bar) over bench range mm Valve inch Cv Actuator Travel Bench Range (psig) Allowable Shutoff Pressure psi (bar) to (2.3).8 (2.3) 63 4 (2.8) 8.2 to (2.3).8 (2.3) (14) 1.8 (2.3) (2.3).8 (2.3).8 (2.3) (2.4) 2 (14).8 (2.3) 1 (6.9).8 (2.3) (38.1) (3.1) (38.1) (12) 21 to (38.1) (38.1) (9.7) 1.5 (38.1) 65 (4.5) (38.1) 1.5 (38.1) (1.7) (38.1) (9.7) (38.1) (38.1) (7.6) 1.5 (38.1) 45 (3.1) 1.5 (38.1) 63 2 (14) 2. (5.8) 63 4 (2.8) (5.8) 2. (5.8) (9.7) 2. (5.8) 63 1 (6.9) 8 SD CH 92 11/97 7 Series
9 Allowable Shutoff Pressure Flow to Open Type 87 Actuator Air to Close Valve mm inch Cv Actuator Travel Bench Range (psig) Allowable Shutoff Pressure psi (bar) Supply Pressure psig (bar) 2 psig (1.4 bar) 3 psig (2.1 bar) 35 psig (2.4 bar) to (2.3) 1.8 (2.3) 13 (9.) 8.2 to (2.3).8 (2.3) (9.).8 (2.3) (2.3) 46 (3.2) 1.8 (2.3) (3.2) 47.8 (2.3).8 (2.3) (9.7) 14 (9.7).8 (2.3).8 (2.3) (38.1) 2 (1.4) (38.1) 63 2 (1.4) 21 to (38.1) 1 (6.9) 1.5 (38.1) 63 1 (6.9) 1.5 (38.1) 2 (14) (38.1) 63 2 (14) (38.1) 1.5 (38.1) 75 (5.2) (38.1) (5.2) 1.5 (38.1) 15 (1) 1.5 (38.1) (1) 2. (5.8) 2 (1.4) to (5.8) 2. (5.8) (4.5) 2 (1.4) 2. (5.8) (4.5) SD CH 92 11/97 7 Series 9
10 Body S/A Dimensions and Weights Valve mm inch A ANSI Class (184) 1. (254) (298) (353) PN 6.3 () 9.6 () 12.2 (31) (35) 1 B C 2.12 (54) 3. (76) 3.75 (95) 4.5 (114) 9.61 (245) 11.2 (28) (347) (472) Weight lbs (kg) 25 (12) 61 (28) 128 (58) 264 (12) Actuator Dimensions and Weights Shown with optional handwheel Actuator D 1 E F G Weight without Handwheel lbs (kg) Weight with Handwheel lbs (kg) (292) 14.5 (368) (476) (549) (395) (497) (717) 3.71 (78) 1. (254) 1.9 (277) 13. (33) 15. (381) 9. (299) 12. (35) 18. (457) 18. (457) 45 (2) 85 (38) 21 (95) 265 (12) 6 (27) 15 (47) 245 (111) 32 (145) Actuator removal clearance = 6 inches (15 mm) 1 Total height from valve centerline to top of actuator is C + E 1 SD CH 92 11/97 7 Series
11 Accessories and Options Accessories Side Mounted Handwheels For 87/88 Actuators (See Specification Data CR8788) 47 P Series Pneumatic Positioner Instrument Signals and 63 psig (.21 and.42 bar) 496 Rotary Electric Switches (See Specification Data CS7) 4961 (1Switch SPDT) 4962 (2Switches SPDT) 4963 Potentiometric Position Transmitter 4966 (1Switch DPDT) 4967 (2Switches DPDT) 4968 Optoelectronic Position Transmitter 812/813 Series Electropneumatic Positioners Input range 42 ma Split range (See Specification Data CS5) 7 Electropneumatic (I/P) Transducer Input range 42 ma Split range Output.21 bar, adjustable.42 bar, adjustable psi, adjustable 63 psi, adjustable (See TSModel 7) Smart Valve Interface (SVI ) Smart Positioner and Smart Valve Process Controller Input range 42 ma Split range HART Communication (See Brochure BW1) Other Limit Switches 774 or 774 Airset (See Specification Data CY77) 84 or 84 Airset (See Specification Data CY78) 776 or 776 Lockup Valve 2" Gauge 3 psi ( 2 bar) 27 Controllers (See Specification Data CW6) Solenoid Valves Options Custom Trim Materials Limit Stops ValVue Software Calibration, Configuration, Diagnostic, and Operator Interface Tool (See Brochure BW1) For additional accessories and options consult Masoneilan. SD CH 92 11/97 7 Series 11
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