PNEUMATIC ACTUATED GLOBE VALVES TORK LV 3000 SERIES

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Ernest Morton
5 years ago
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1 fluid fluid under under control PNEUMATIC ACTUATED GLOBE VALVES TORK LV 3000 SERIES

2 TORK LV 3000 SERIES SO RELIABLE YOU COULD FORGET WHERE, WHEN, HOW IT WORKS.

4 TORK LV 3000 SERIES A NEW CONTROL VALVE DESIGNED FOR LONG TERM RELIABILITY I 4

5 TORK LV 3000 SERIES DIFFERENT SOLUTIONS FOR DIFFERENT NEEDS 5 I 5 I

= Seet Ø) > High trottling rangebility > Longest possible stroke Max Kvs Better

6 TORK LV 3000 SERIES Start saving from the first day on. Smaller valve size for a given application > Highest possible seat diameter (DN = Seet Ø) > High trottling rangebility > Longest possible stroke Max Kvs Better step Response > Agile actuator > Precise positioning accuracy > Very low friction % Signal Time (sec) I

) Faster Set Up > User friendly > No special tool needed > Auto tune, fieldbus

7 Signal TORK Others Better control quality > Excellent plug geometry > Widest controllable range > High technology positioner > Fast response Set point Process values Time (sec.) Faster Set Up > User friendly > No special tool needed > Auto tune, fieldbus functionality > Self diagnostic function > Supply air pressure up to bar for feet movement. Time (sec.) 7 I

8 Components Actuator Reliable, powerful actuator system for accurate valve positioning. High actuation force generated by maximum bar air. Compact dimensions due to multi spring. Fast, agile response due to minimized air volume. High ambient temperature (85 C). Guided movement of stem for high stability. Membrane with kevlar fabric reinforcement for long life, high accuracy, linearity, Virtualy maintenance free design Optional manual hand wheel system Yoke Extramely robust yoke Construction for reability. Bonnets Quality and Durability for the long run. Sturdy dual guided plug stem structure (thanks to the secondary guide) ensuring vibration free operation Maintenance free packing box with spring loading. Choice of bonnets for standard or high temperature Pressure up to bar, Temperature up to 350 C. Low friction. Trim Multi application versatility. Mostly interchangeable trims All bellows types use the same/similar plug stem type. Easily replacable trim. Simple maintenance as the valve body remains in the piping when trim is replaced, screwed seal easily replacable. Large flow capacity. (max. seat Ø = DN) Wide Range of Applications For accurate control of gas, vapour, liquid, pressure, flow and temperature Combined with the TORK Positioner TORK Valve offers precise control charecteristic. Optional TORK positioners with HART, PROFIBUS, FOUNDATION, FIELDBUS communication protocols ensures trouble free integration so DCS / PLC / SCADA systems Having a modular design TORK valve offers various application possibilities. Inherent Advantages Space efficient overall height and dimensions. Prompt Delivery Almost all sizes of TORK Control Valves can be delivered within hours.. Reliable Heavy duty construction with high quality materials and workmanships. Body Optimum flow characteristics due to smoothly engineered. Large kvs values Excellend flow dynamics and built in control quality. Quality Quality assurance system of production certificated acc. TÜV Management Service ISO 9001:2000 I 8

9 Coding System SIZE ACT. DIAM. PN25 (GGG50 DUCTILE IRON) PN (GS-C25 CARBON STEEL) PN ( STAINLESS STEEL) DN TORK-LV3000.S 015 TORK-LV3000.K 015 TORK-LV3000.P 015 DN TORK-LV3000.S 020 TORK-LV3000.K 020 TORK-LV3000.P 020 DN TORK-LV3000.S 025 TORK-LV3000.K 025 TORK-LV3000.P 025 DN TORK-LV3000.S 032 TORK-LV3000.K 032 TORK-LV3000.P 032 DN 300 TORK-LV3000.S 0 TORK-LV3000.K 0 TORK-LV3000.P 0 DN TORK-LV3000.S 050 TORK-LV3000.K 050 TORK-LV3000.P 050 DN5 450 TORK-LV3000.S 05 TORK-LV3000.K 05 TORK-LV3000.P 05 DN TORK-LV3000.S 080 TORK-LV3000.K 080 TORK-LV3000.P 080 DN TORK-LV3000.S 100 TORK-LV3000.K 100 TORK-LV3000.P 100 DN TORK-LV3000.S 150 TORK-LV3000.K 150 TORK-LV3000.P 150 Coding Form LV: LINEAR VALVE SF: DUCTILE IRON KC: CARBON STEEL PS: STAINLESS STEEL PA: PNEUMATIC ACTUATOR 300, 450, 700: ACTUATOR DIAMETER OK: PROPORTIONAL CONTROL : VALVE SIZE Packing Box Type of Packing Standard Bonnet Belows Metal Bonnet PTFE V-Rings + Grafite -10 C +2 C, maintenance free spring loaded Pure Grafite-Rings -10 C +350 C. Form of Connection, Nominal Pressure Range Form of Connection PN Nominal Size DN Connection Face type acc. to DIN252 Form C Form D,R,N 1 Pressure - temperature Ratings acc. to DIN 21 PN (bar) 1 25 Leakage - Class Unbalanced Contoured Plug Kvs (m³/h) Seat Ø 0.1 4¹ ¹ 0. 4¹ 0.3 ¹ 1 7¹ 1. 8¹ ¹ Body Material Line Pressure Balancing GG-25 GGG50 GS-C25 SS31 Standard Working Temperature in C Plug Design Metal to metal sealing Soft Sealing Working Pressure in acc. DIN/IEC 534 Teil 4 resp. ANSI/FCI bar -200 Leakage-class acc. DIN/IEC 534 Modified - equal percentage or linear 25 IV VI Stroke = 20 mm -0 Test Fluid Water Air Valve Nominal Diameter Test Pressure (bar) Working Pressure, max. 4 Working Pressure, max mm Max. Seat Leakage % kvs bubble-tight ¹ Only a modified-equal percentage I mm 9 I

10 Actuator Selection Multi-Spring Actuator TORK LV 3000 (Spring to close) Typical ranges for Series100 Valve Effective area (cm²) Air supply (bar) Spring Range (bar) Sitz Ø Actuator Selection for: Operation: Flow: Packing Box: Bonnet: Effective Area (cm ²) Spring Range (bar) Air (bar) Spring extracted stem, air retracted ( Spring to close) Tends to open valve without pressure balancing, P=0 PTFE with Graphite Standart Bonnet DN 15, 20, 25 15, 20, 25, 32 20, 25, 32, 25, 32,, 50, , 80 80, Stroke 20mm Stroke mm Stroke 0mm Multi-Spring Actuator TORK LV 3000 (Spring to open) Typical ranges for Series100 Valve Effective Area (cm²) Supply Air (bar) Spring Range (bar) Maximum Pressure Difference For Actuator Selection (Bar) Actuator Selection: Operation: Spring extracted stem, air retracted ( Spring to close) Flow: Tends to open valve without pressure balancing, P=0 Packing Box: PTFE with Graphite Bonnet: Standart Bonnet Sitz Ø DN 15, 20, 25 15, 20, 25, 32 20, 25, 32, 25, 32,, 50, , 80 80, Effective Area (cm ²) Spring Range (bar) Air (bar) Stroke 20mm Stroke mm Stroke 0mm Maximum Pressure Difference For Actuator Selection (Bar) I 10

Positioners General Features Easy calibration for optimum conditions Precise control performance and high dynamic response Easy operation with fork-key pads and full text graphical LCD Single and

according to IEC 534 TORK- SSL Series Smart Linear Positioner Input Signal : 4-20 ma DC Input Resistance : 235 Ω Max.

Stainless Weight : 3.3 kg TORK- EPL Series Electro Pneumatic Linear Positioner Input Signal : 4-20 ma DC Input Resistance : 235 Ω Max.

Material : Stainless Weight : 3.3 kg TORK- PPL Series Pneumatic-Pneumatic Linear Positioner Input Signal : 0.2-1 bar ( 3-15 psi) Max.

11 Positioners General Features Easy calibration for optimum conditions Precise control performance and high dynamic response Easy operation with fork-key pads and full text graphical LCD Single and double acting Low air consumption due to piezo electric microvalvevon SSL Problem-free charecteristics on a small actuator High resistance against shock and vibration Mounting on linear actuators according to IEC 534 TORK- SSL Series Smart Linear Positioner Input Signal : 4-20 ma DC Input Resistance : 235 Ω Max. Air Pressure : 7 bar Protection Class : Ex dmb IIB+H2 T / Ex dmb IIC T/T5 Ex ia - IIC T / IP Temperature Value : -20 C, + 70 C Body Material : Aluminium casting Pressure Indicator Material : Stainless Weight : 3.3 kg TORK- EPL Series Electro Pneumatic Linear Positioner Input Signal : 4-20 ma DC Input Resistance : 235 Ω Max. Air Pressure : 7 bar Protection Class : Ex md IIB T, Ex md IIC( H₂) T, IP, Ex ia IIB T, Eex md IIB T5 for ATEX Temperature Value : -20 C, + 70 C Body Material : Aluminium casting Pressure Indicator Material : Stainless Weight : 3.3 kg TORK- PPL Series Pneumatic-Pneumatic Linear Positioner Input Signal : bar ( 3-15 psi) Max. Air Pressure : 7 bar Temperature Value : -20 C, + 70 C Body Material : Aluminium casting Pressure Indicator Material : Stainless Weight : 2.1 kg T-1000 Series I/P Converters Input Signal : 4-20 ma Output Signal : 3-15 psi Max. Air Pressure : 7 bar Sensitivity : < 1.0% Weight : 0,75 kg TORK- FR 10 Filter and Regulators Connection Size : 1/4 BSP or 1/4 NPT Output Scale : bar (120 psi) Max. Working Pressure : 15 bar (255 psi) Fluid Ambient Temperature : Max. 70 C der... ( no freezing) Manometer : 1/8 BSP (stainless steel) Filter Diameter : 5 micron Regulator Body : Aluminium injection Weight (kg) : 0.4 kg (with manometer) S1015 Series Solenoid Valve (For On-Off Control) Application : TORK - LV SERIES, Linear valves for on-off control. Size : 1/8... 1/4 BSP (on request NPT) Pressure : 0 bar... 8 bar Tube Core : Stainless Steel Body : Brass Diaphragm : NBR, on request EPDM or Viton) Temperature : -10 C C Position : Normally Closed Coil Voltage : 1230 V, 110 V, 48 V, 24 V, 12 V AC / 110 V, 48 V, 24 V, 12 V DC Protection Class : IP5, IP8 ve Exproof models TORK-SSL TORK-EPL TORK-PPL T-1000 TORK-FR10 S1015 3/2 Way 11 I

12 Actuator Technical Data Technical Details Actuator Size (cm²) Stroke (mm) Spring Range (bar) Normally Closed Normally Open Minimium Spring Close Maximum Spring Open Air Supply Maximum Force Air Supply Maximum Force (bar) (N) (bar) (N) I 12

13 Actuator Part List Part Description Drawing Part No. Material No. ANSI DIN Diaphragm Casing LV Diaphragm Casing LV Fitting Vent Fitting LV LV Brass Brass Bolt 4.12 LV M8.30 SS Entended Bold LV M8.45 SS Eye Bolt (DN5 and older) LV M Washer 4.13 LV M8 SS Nut 4.14 LV M8 SS Actuator Bonnet 4.15 LV Bearing 4.1 LV PTFE+Bronze O-Ring 4.17 LV NBR 70 O-Ring O-Ring LV LV NBR 70 NBR 70 Shaft 4.20 LV SS Washer 4.21 LV Membrane 4.22 LV NBR 0 Bowl 4.23 LV Spring Disc 4.24 LV Springs 4.25 LV SS Union 4.2 LV Washer 4.27 LV M Nut 4.28 LV M I

14 Valve Part List Part Description Drawing No. Part No. Materials AISI DIN 2.13 Body 1.10 LV SS-31, GS-C25 GG-25, GGG , , Bonnet washer 1.11 Stud bolt 1.12 Nuts 1.13 Seat 2.10 Plug 2.11 Seat washer 2.12 Standart Bonnet 3.10 LV LV LV LV LV E LV Connector 2.13 LV Stud bolt 2.14 LV M SS-31 Nuts 2.15 LV M SS-31 LV PTFE+Graphite SS SS SS-31Ti SS-31Ti PTFE+Graphite SS-31, GS-C25 GG-25, GGG , , Bellows seal bonnet LV SS31, GS-C , Washer 3.11 LV SS Packing 3.12 LV PTFE+Graphite Bonnet packing retainer 3.13 LV SS Lock nut 3.14 LV GGG Yoke 3.1 LV GGG Spring 3.17 LV SS Guide 3.18 LV SS-31Ti Guide 3.19 LV PTFE+Graphite 1.10 I 14

15 Dimensions and Weights ~L ØD1 ØD2 ØD1 ~H5 ~H1 ~H2 ~H3 ~H ~H7 ~H4 FF Minimum Mounting Clearance Area FF Valve with Standard Bonnet ant LV 3000 Actuator FF Valve with Bellows seal Bonnet and LV 3000 Actuator Nominal Size DN Descriptions Ø D1 Ø D2 Stroke = 20 mm mm 0 mm FF Face to Face Dimensions ~ H1 for Standard bonnet (mm) LV 3000 / 200 Ø255 Ø LV 3000 / 300 Ø295 Ø LV 3000 / 450 LV 3000 / 700 Ø350 Ø421 Ø250 Ø ~ Weight in (kg) for Standard Bonnet, without accesories LV 3000 / LV 3000 / LV 3000 / LV 3000 / ~ H2 (mm) for Bellows seal Bonnet (mm) LV 3000 / 200 Ø255 Ø LV 3000 / 300 Ø295 Ø LV 3000 / 450 Ø350 Ø LV 3000 / 700 Ø421 Ø ~ Weight in (kg) for Bellows seal Bonnet, without accesories LV 3000 / LV 3000 / LV 3000 / LV 3000 / ~ H3 for Hand Wheel (mm) LV 3000 / 200 Ø255 Ø LV 3000 / 300 Ø295 Ø LV 3000 / 450 Ø350 Ø LV 3000 / 700 Ø421 Ø ~ Weight in (kg) with Hand Wheel, without accessories LV 3000 / LV 3000 / LV 3000 / LV 3000 / ~ L (mm) for minimum mounting clearance area (mm) LV 3000 / 200 Ø255 Ø ~ H4 Removal space for actuator 175 mm LV 3000 / 300 Ø295 Ø LV 3000 / 450 Ø350 Ø LV 3000 / 700 Ø421 Ø ~ H5 with Standard Bonnet overall dimension (mm) LV 3000 / 200 Ø255 Ø LV 3000 / 300 Ø295 Ø LV 3000 / 450 Ø350 Ø LV 3000 / 700 Ø421 Ø ~ H with Hand Wheel overall dimension (mm) LV 3000 / 200 Ø255 Ø LV 3000 / 300 Ø295 Ø LV 3000 / 450 Ø350 Ø LV 3000 / 700 Ø421 Ø ~ H7 with Bellows seal Bonnet overall dimension (mm) LV 3000 / 200 Ø255 Ø LV 3000 / 300 Ø295 Ø LV 3000 / 450 Ø350 Ø LV 3000 / 700 Ø421 Ø Flanges Drilled and Dimensioned acc. to DIN 2501, Form C, D, R, N 15 I

YENİKÖY 212 217 585/ LV.ING 11.2014 all all over the world H. Office: Y. Dudullu, Bostancı Yolu Kuru Sk.

16 YENİKÖY / LV.ING all all over the world H. Office: Y. Dudullu, Bostancı Yolu Kuru Sk. No:1, 3477 Ümraniye - İstanbul - Turkey Phone : (pbx) Fax : Plant: İMES O.S.B., 5. Cad. No: Çerkeşli OSB Mahallesi - Dilovası Kocaeli - Turkey Phone : Fax : export@sms-tork.com.tr

FlowPak TM General Application Valve DN , PN 10 / 40

FlowPak TM General Application Valve DN 15 -, PN / SCHERR Application Control of gases, vapours and liquids. The modular concept of valve, multi spring actuator and our standard Positioner facililates