Schmidt Armaturen FlowPak TM PN 10 / 40, DN

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1 Schmidt Armaturen FlowPak TM PN /, DN 15 -

2 SCHERR Application Control of gases, vapours and liquids. The modular concept of valve, multi spring actuator and our standard Positioner facililates trouble free expansion to allow for the communication capability of the FLOWPAK Valve System. Optionally also using a PSL electric linear actuator. With its simple design the FLOWPAK modular concept has a wide range of application. The System Actuators Product features Compact overall height Body shape gives optimum flow characteristics Largest possible kvs-values Excellent flow dynamics when correctly selected Long service life and operational reliability Low clearence double guided valve stem achieved by an additional guide bushing, thus minimizing vibration and wear Replaceable trim Simple maintenance as the valve body remains in the piping when trim is replaced Seat = DN, screwed seat Wide range of application Trims are generally interchangeable Quick delivery FLOWPAK Control Valves can be delivered within 48 hours Quality assurance system certificated acc. EN ISO 9001 : 00 including product development. Schmidt minimal Valve Standards acc. to the Pressure Equipment Directive 97/23/EC Module H Bonnets Trim Body Contoured Plug Gasket Positioner direct mounting on SRD 991/2 surface on VDI/VDE 3847 surface Positioner NAMUR-mountig MV-direct mounting on VDI/VDE 3845 E surface Standard- Bonnet Within the series following combinations of body, trim, bonnets and actuators for each valve size are possible: Three-Flange Body, flanged 03 2

3 Form of Connection, Nominal Pressure Range We reserve the right to deliver valve connections acc. to DIN 26 during the adaption to EN 92-1! Form of Connection Connection Face Type acc. to EN 92-1 Form B1 Form F Form D Nominal Pressure PN PN Nominal Size DN 65 Pressure-Temperature Ratings ( according to DIN 21 resp. ASME B.34a ) Nominal Pressure Body Material Service Temperatures in ºC PN Working Pressure in bar ,5 PN Working Pressure in bar ,5 30,5 29 Packing Box Type of Packing PTFE-Rings - C 0 C, BAM Standard Bonnet Bonnet Standard Bonnet suitable for PSL-Actuator PTFE-V-ring, Spring loaded - C 0 C, maintenance free Contoured Plug Characteristic: modified-equal percentage or linear 1) Only for characteristic modified-equal percentage! 2) Seat Facing for seat diameter < mm = mm k vs (m 3 /h) 0, 0, 0, 0,63 1,6 2,5 4,0 5,6 6, ,4 31,5 47, Port Size ) 4 1) 4 1) 6 1) ) 1) standard Material / Design partial stellited full stellited softseated 2) 15 Incorporable seat diameter depends on nominal size Stroke = mm mm Leakage-class acc. DIN/IEC 534 Teil 4 resp. ANSI/FCI Plug with Pressure Balancing Plug Design Leakage-class acc. DIN/IEC 534 Test Medium Test Pressure (bar) max. Seat Leakage in % of kvs Unbalanced metal-to-metal seated metal-to-metal seated, reseated soft seated IV IV-S1 VI Water Water Air Working Pressure, max. 4 Working Pressure, max. 4 Working Pressure, max. 4 0,01 0,0005 0,0 - bubble-tight 3

4 Multi-Spring Actuator Actuators are selected for use on FLOWPAK: Effective area ( cm 2 ) Air supply ( bar ) Spring ranges ( bar ) * * only using with a positioner and PTFE-V-ring! Actuator Selection for: Operation: Spring extracted Stem, Air retracted Flow: tends to open Valve, without Pressure Balancing, p2 = 0 Packing Box: PTFE Bonnet: Standard-Bonnet Seat ø DN max. differential pressure in bar for actuator selection Effective area ( cm 2 ) Spring ranges ( bar ) ,, 15,,, 32,, 32,, 32,,, 65 65,, Air ( bar ) Stroke (mm) ,0 3, Using the FOXPAK valve system in the grey fields reequires special knowledges and is recomended only for moderate operating conditions! 4

5 Efective area ( cm 2 ) Air supply ( bar ) Spring ranges ( bar ) 0,5-1,9 0,5-1,9 Actuator Selection for: Operation: Spring retracted Stem, Air extracted Flow: tends to close Valve, without Pressure Balancing, p2 = 0 Packing Box: PTFE Bonnet: Standard-Bonnet Seat ø DN max. differential pressure in bar for actuator selection Effective Area ( cm 2 ) Spring Range ( bar ) 0,5-1,9 0,5-1, ,, 15,,, 32,, 32,, 32,,, 65 65,, Air ( bar ) Stroke (mm) 26 8,0 4,

6 Product features SRI990 Analog Positioner ( direct mounting! ) Product Specification PSS EVE 07 A Configuration by means of switches and potentiometers Low air consumption Supply air pressure up to 6 bar (90 psig) Attachment to stroke actuators directly or acc. to IEC 534 part 6 (NAMUR) Protection class IP 65 and NEMA 4X Explosion protection: EEx ia IIC acc. to CENELEC or Intrinsic safety acc. to FM and CSA Additional equipments Integrated inductive limit switches Gauge attachment Booster relay SRD992 Digital Positioner ( direct mounting! ) Product Specification PSS EVE 06 A Technical data same as SRI990 with additional features Autostart with self-calibration Selfdiagnostics Configuration by means of local keys and LEDs Position feedback SRD991 Intelligent Positioner ( direct mounting! ) Product Specification PSS EVE 05 A Technical data same as SRD992 with additional features SRD992 Digital Positioner Self diagnostics, status- and diagnostic messages Communication HART, FoxCom, PROFIBUS-PA or FOUNDATION Fieldbus H1 Configuration by means of local keys, hand-held terminal, PC or I/A Series system Sensors for supply air pressure and output pressure optional Additional Inputs / outputs SRP981 Pneumatic Positioner Product Specification PSS EVE 01 A Input signal range bar ( split range up to 4-fold possible ) Independent adjustment of stroke range and zero Low vibration effect in all directions Supply pressure up to 6 bar Single or double-acting Mounting according to IEC 534, part 6 ( NAMUR ) Electrical limit switches optional Connection manifold optional Booster optional FRS 7 Airset Max. supply pressure up to bar Output range 0,3 - bar Filter 5 µm Manually operated drain With gauge SRP 981 Pneumatic Positioner MV - valve ( direct mounting! ) Tubing without, by direct mounting Steel, chromatised Stainless steel Any further information see product specifications sheet. 6

7 PSL-Actuator Actuators are selected foruse on FLOWPAK: Linear Actuator AP 2 AP 2 AP 4 AP 8 Voltage alternating current 230 V, Hz Power input,9 W,9 W 21 W 49 W Actuator Selection for: Operation: Stem retracted or extracted Flow: tends to open Valve, without Pressure Balancing, p2 = 0 Packing Box: PTFE Bonnet: Standard-Bonnet Seat ø DN 15,, 15,,, 32,, 32,, 32,,, 65 65,, Stroke (mm) AP 2 A.p. 2 kn 26 8,0 4,0 max. differential pressure in bar for actuator selection AP 2 A.p. 2 kn AP 4 A.p. 4,5 kn Using the FOXPAK valve system in the grey fields reequires special knowledges and is recomended only for moderate operating conditions! 26 8,0 4, ,0 4,0 3,0 AP 8 A.p. 8 kn

8 Parts List

9 Designation Part Materials Spare Parts Body Bonnet Gasket 1.2 Pure Graphite 1) Stud Bolt 1.3 G A2-70 Hex Nut 1.4 G A2-70 Screwed Seat Contoured Plug Profile Ring 2.5 Pure Graphite Standard Bonnet Bottom Ring Packing Box 3.3 PTFE-Rings, PTFE-Graphite Rings V-Ring PTFE-Graphite Yoke sleeve / Iglidur X Yoke Distance Ring Separable Flange D S K S D 1) Pure Graphite on Support Plate from 1.41 K Plug S Seat D Gasket Set 98 SC HERR 9

10 Dimensions and Weights ø D ø D H1 H1 DN PN DN PN BL Valve with Standard Bonnet and IP-Actuator Valve with Standard Bonnet and AP-Actuator Designations BL Face to Face Dimensions H1 for Standard Bonnet IP 7 IP 2 IP 2 IP 700 AP 2 AP 2 AP 4 AP 8 Weight in kg for Standard Bonnet, without Accessories Flanges Drilled and Dimensioned acc. to ø D IP 7 IP 2 IP 2 IP 700 AP 2 AP 2 AP 4 AP Nominal Size DN 32 Stroke mm DIN 01, Form C, D, R, N mm

11 SPM - Code V7 DCFNA /OO PN1GG Typ DN PN Body/Cert. Plug Seat kvs Trim Actuator S 1) For Bellows Seal Bonnet see FlowTop! Body Form IP 2 AAOZ Operation on air failure Three-Flange Body D A Z Stem retracted Stem extracted Form of Connection Flange acc. to Form B1 K EN 92-1 Form F Q Form D Y Bonnet Form without Pressure Balancing Bonnet Assembly 1) Standard Bonnet Standard Bonnet for PSL-Act. Packing Box Assembly PTFE-Rings, adjustable, BAM PTFE-V-Ring, loaded Nominal Size 15 - F N P A T Hand Wheel O without L top, light-weight-variant IT 7-2 H top, heavy-duty-variant IT Spring Range Actuator Size Stroke A IP 7-700, B 0,5-1,9 IP 7-700, D 1,0-2,4 IP 7-700, V IP 7-700, U 1,5-3,8 IP 2-700, F IP 7-700, Actuator Colour A blue B white C yellow Nominal Pressure PN Nominal Pressure PN Body Material Actuator Size IP 7 Area 1 cm 2 IP 2 Area 0 cm 2 IP 2 Area 0 cm 2 IP 700 Area 700 cm 2 Certificates unaccording international Standards Material Certificate without O. acc. EN 4-2.2Z Z. acc. EN 4-3.1B B. Pressure and Leakage Certificat without. O acc. EN 4-2.2Z. Z acc. EN 4-3.1B. B Plug Contoured Plug Plug Type standard N standard, IEC Class IV S1 E partial stellited D partial stellited, IEC Class IV S1 L full stellited K full stellited, IEC Class IV S1 F soft seated W P AP 4 ZQO Positioning Electronics O without M Positioning electronics, input in ma V Positioning electronics, input in V Positioning Feedback O without E 2 add. limit switches P 0 Ω potentiometer M 4 - ma positioning feedback Q 0 Ω potentiometer and 2 add. limit switches N 4 - ma position feedback and 2 add. limit switches Mains Power Z 2-2 V Hz Y 1-5 V Hz F 24 V Hz D 0 V Hz (AB 8) Plug Guidance top 1 Characteristic equal percentage G linear L Flow tends to open Valve G Port Size 4 - PSL - Electric linear Actuator AP 2 Actuating Power 2 kn AP 2 Actuating Power 2 kn AP 4 Actuating Power 4,5 kn AP 8 Actuating Power 8 kn Plug, Seat-Material kvs - Value 0, - 1

12 Regional Headquarters 13 N. Mt. Springs Prkwy. Springville, UT USA Telephone: Facsimile: Manderscheidstr Essen Germany Telephone: +49 (0) Facsimile: +49 (0) Tuas Avenue Republic of Singapore Telephone: Facsimile: Main Sales Offices (Europe, Middle East, Africa), Av. du Québec 91965, Courtaboeuf Cedex France Van Leeuwenhoekweg 6 32 LX Hellevoetsluis Netherland Station Road Pershore, Worcestershire England WR2BZ Burrell Road Hayward Heath, West Sussex England Telephone: +33 (0) Facsimile: +33 (0) Telephone: +31 (0) Facsimile: +31 (0) Telephone: +44 (0) Facsimile: +44 (0) Telephone: +44 (0) Facsimile: +44 (0) Via Prealpi Cormano (MI) Italy Allee du Quartz La-Chaux-de Fonds Switzerland Kasernengasse 6 90 Villach Austria Telephone: Facsimile: Telephone: +41 (0) Facsimile: +41 (0) Telephone: +43 (0) Facsimile: +43 (0) 481 Units 1 and 2 26, Imvuba Road, Sebenza Ext 6 Edenvale, Gauteng Edenglen 13 South Africa Telephone: Facsimile: c/o Saleh & Abdulaziz Abahsain P.O. Box 9 Al Khobar Saudi Arabia Telephone: Facsimile: TM indicates a trade mark of Schmidt Armaturen. Information given in this leaflet is made in god faith and based upon specific testing but does not, however, constitute a guarante. Modifications without notice in line with technical progress. Schmidt Armaturen Zweigniederlassung der (Austria) GmbH Kasernengasse 6 A-90 Villach Telephone: +43 (0) Facsimile: +43 (0) 481- or 51 schmidt@flowserve.com PSS /03 V7 e

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