Control Valve 23 / 24 Single-seat straight-way valve with exchangeable seat ring

Transcription

1 Change from one to two columns Data Sheet 10/138.29EN Rev. B Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Size DN DN 100 With pneumatic actuator Verschiedene Gehäusewerkstoffe Cast steel or stainless steel Several stem seal options Maintenancefree PTFE lip rings, pure graphite ringsor hermetic bellows seal Various internal trim options With parabolic or perforated cone,seat ring with metallic or soft seal Different Kvs values depending on nominal diameter Easily adaptable through exchangeableseat/cone set (laidin seat ring) Integral positioner With follower pin for stroke measurement free of playprotected point for mechanical stroke measurement inside the yoke (complies with regulations for prevention of accidents) No external tubing required due to internal air channels (only with fail safe functionality spring to close) Optionally with manual adjustment

2 Change from two to one column Change from one to two columns Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Brief description The singleseat straightway valve 23 / 24 is a final control element for continuous control through variation of the media or energy flow in tubes. Actuation is through compressed air from a multispring diaphragm actuator. Valve housings of different nominal diameters, pressure levels, materials and internal trims (seat/cone assemblies) are available to enable optimum adaptation to the operating data. Additionally, different Kvs values are possible. A special feature of 23 / 24 control valves is the design and mounting of the seat ring. Instead of a screwtype seat ring, a laidin one is used, which can be exchanged easily. Optionally the ring is symmetric and can be used from both sides. Simply turn it by 180.Usually, a maintenancefree double seal with PTFE lip rings and a profiled fine seal is used for the valve stem. A pure graphite / Inconel packing with adjustable pressing and a hermetic bellows seal are optionally available. The multispring diaphragm actuator combines a compact design with a low height. The valve is actuated through compressed air of max. 6 bar, and returned by spring force. Adaptation to the necessary positioning forces is possible through different actuator sizes (diameters) and the number of return springs used. The following two valve actions are possible: Air to open / spring force to close and Air to close / spring force to open. The valve and the actuator need to be fitted with a positioner for controlling the position between %. The positioner and the diaphragm actuator form an integral unit. A follower pin allows for mechanical stroke measurement free of play. The point for stroke measurement is inside the yoke and protected by it. Therefore, this design complies with the regulations for the prevention of accidents. The air flow is guided through a channel bore inside the yoke. Parabolic cone, seat ring with metallic seal Parabolic cone, seat ring with soft seal (PTFE) Slotted cone, seat ring with metallic seal Parabolic cone, guided at the bottom, seat ring with metallic seal Fig. 1: Internal trims M10933 PTFEringe with profiled fine seal, maintenance free Pure graphite packing, adjustable pressing Bellows seal, hermetic Fig. 2: Stem seal M /138.29EN Rev. B Control Valve 23 / 24

3 Specifications Valve housing Type Singleseat straightway valve Material Housing Material Pressure rating Cast steel GP240GH Stainless steel GX5CrNiMo TS min PN C (14 F) PN C (20 F) Size DN TS max 400 C (752 F) 400 C (752 F) Kvs value See capter Overview of DN, Kvs value, actuator size and differential pressure at cone on page 5. Material Cone Seat ring Seal Parabolic metallic Parabolic PTFE Parabolic hardened hardened metallic parabolic 1) metallic slotted cone nitrated metallic 1) Parabolic cone, guided at the bottom Setting ratio 40:1 Connector Flanges for cast steel and stainless steel housing PN 16 (EN10921), PN 25 (EN10921), PN 40 (EN10921), Sealing surface form B1 Internal trim Control cone Parabolic cone, Parabolic cone, guided at the bottom, Slotted cone Seat ring Laidin, easily exchangeable can be used from both sides (can be turned by 180 ) with metallic or soft seal (optional), (soft seal made of PTFE, max. 200 C). Characteristic curve Linear or equal percentage Leakage (the percentages are relative to the Kvs value) < 0.01 % or Class VI to IEC 534 (with metallic seal), < % or Class IV to IEC 534 (with soft seal made of PTFE) Stem seal Standard Maintenancefree double seal, with PTFE ring seals and profiled fine seal, for temperatures up to max. 180 C (356 F). Optional Pure graphite / inconel packing, adjustable pressing, for temperatures up to 400 C (752 F) or Stainless steel bellows seal, hermetic, for temperatures up to max. 200 C (392 F). Actuator Type Compact multispring diaphragm actuator, Size Ø 270 mm (10,62 inch) and 400 mm (15,74 inch), with return springs in the actuator. Control Valve 23 / 24 10/138.29EN Rev. B 3

4 Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Material Chromated steel powdercoated blue (RAL 5015). Actuation Compressed air, 6 bar (87,02 psi), Spring return Yoke Spheroid graphite cast iron GGG 40, powdercoated blue (RAL 5015), for special integral mounting of a positioner with internal air connections, no external tubing required (lateral mounting to DIN/IEC 534 also possible). Action (referred to valve positioning) Reversible, Air to open / spring force to close Air to close / spring force to open Actuator stem Stainless steel Accessories Positioner For integral mounting to control valve 23 / 24 (see separate data sheet for type and ordering details). Handwheel For manual adjustment of the control valve, mounted to the actuator, made of stainless steel. 4 10/138.29EN Rev. B Control Valve 23 / 24

5 Change from two to one column Overview of DN, Kvs value, actuator size and differential pressure at cone Differential pressure at cone [bar (psi)] Air to open /spring force to close Air to close / spring force to open Number of springs in actuator Min. supply air pressure [bar (psi)] for the positioner. max. 6 bar (87.02 psi) permissible DN Stroke Actuator Kvs 2.0 (29) 3.5 (50.76) 5.5 (79.77) 3.0 (43.51) 4.5 (65.26) 6.0 (87.02) Ø 270 (10.62 inch) 320 cm ) ) Ø 270 (10.62 inch) 320 cm ) ) ) (439.46) Ø 270 (10.62 inch) 320 cm ) (439.46) Ø 270 (10.62 inch) 320 cm (439.46) 19.9 (288.62) 12.1 (175.49) 33.3 (483.97) 33.3 (483.97) Ø 270 (10.62 inch) 320 cm (288.62) 12.1 (175.49) 6.2 (89.92) 33.3 (483.97) 18.8 (272.67) 33.3 (483.97) 18.8 (272.67) Ø 270 (10.62 inch) 320 cm (175.49) 6.2 (89.92) 33.3 (483.97) 18.8 (272.67) 33.3 (483.97) 18.8 (272.67) Ø 270 (10.62 inch) 320 cm (82.67) 2.7 (39.16) 1.0 (14.50) 18.3 (265.41) 10.2 (147.93) 5.6 (81.22) 18.3 (265.41) 10.2 (147.93) 5.6 (81.22) 39.5 (572.89) 46.1 (668.62) 28.9 (419.15) 25.2 (365.49) Ø 400 (15.74) 720 cm (279.92) 10.9 (158.09) 6.0 (87.02) 45.6 (661.37) 26.6 (385.8) 15.4 (223.35) 26.8 (388.70) 30.9 (448.16) 18 (261.06) Ø 270 (10.62 inch) 320 cm (39.16) 1.0 (14.50) 0.3 (4.35) 10.2 (147.93) 5.6 (81.22) 3.6 (52.21) 11.0 (159.54) 6.1 (88.47) 3.5 (50.76) 40.6 (588.85) 28.9 (419.15) 15.6 (226.25) 25.2 (365.49) 15.7 (227.7) Ø 400 (15.74 inch) 720 cm (158.09) 6.0 (87.02) 3.4 (49.31) 26.6 (385.8) 15.4 (223.35) 9.5 (137.78) 26.8 (388.70) 16.7 (242.21) 30.9 (448.16) 18 (261.06) 11.1 (160.99) 39.5 (572.89) 38.6 (559.84) 1) Special Kvs values available for an extra charge Control Valve 23 / 24 10/138.29EN Rev. B 5

6 Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Change from two to one column Ordering Information Main ordering information 2324 Singleseat straightway valve Base model 2324 Singleseat straightway valve V13828 XXXX XX XX X X X Housing Size and Material DN 15, flanges DIN PN 16 / 25 / 40, cast steel GP240GH (1.0619) 1) 010D DN 25, flanges DIN PN 16 / 25 / 40, cast steel GP240GH (1.0619) 1) 030D DN 32, flanges DIN PN 16 / 25 / 40, cast steel GP240GH (1.0619) 1) 040D DN 40, flanges DIN PN 16 / 25 / 40, cast steel GP240GH (1.0619) 1) 050D DN 50, flanges DIN PN 16 / 25 / 40, cast steel GP240GH (1.0619) 1) 060D DN 65, flanges DIN PN 16, cast steel GP240GH (1.0619) 1) 070B DN 65, flanges DIN PN 25 / 40, cast steel GP240GH (1.0619) 1) 070E DN 80, flanges DIN PN 16 / 25 / 40, cast steel GP240GH (1.0619) 1) 080D DN 100, flanges DIN PN 16, cast steel GP240GH (1.0619) 1) 090B DN 100, flanges DIN PN 25 / 40, cast steel GP240GH (1.0619) 1) 090E DN 15, flanges DIN PN 16 / 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 001D DN 25, flanges DIN PN 16 / 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 003D DN 32, flanges DIN PN 16 / 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 004D DN 40, flanges DIN PN 16 / 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 005D DN 50, flanges DIN PN 16 / 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 006D DN 65, flanges DIN PN 16, stainless steel GX5CrNiMo (1.4408) 1) 007B DN 65, flanges DIN PN 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 007E DN 80, flanges DIN PN 16 / 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) 008D DN 100, flanges DIN PN 16, stainless steel GX5CrNiMo (1.4408) 1) 009B DN 100, flanges DIN PN 25 / 40, stainless steel GX5CrNiMo (1.4408) 1) F009E Continued see next page 6 10/138.29EN Rev. B Control Valve 23 / 24

7 Main ordering information 2324 Singleseat straightway valve XX XX X X X Internal Trim Parabolic cone and seat ring , seat ring with metallic seal, for DN DN 100 A0 Continued see next page Parabolic cone and seat ring , seat ring with soft PTFE seal, for DN DN 32 (max. 140 C B0 PTFE/EPDM, max 200 C PTFEtrapezoid) Parabolic cone and seat ring , seat ring with soft PTFE seal, for DN DN 65 (max. 140 C C0 PTFE/EPDM, max 200 C PTFEtrapezoid) Parabolic cone and seat ring , seat ring with soft PTFE seal, for DN 80 (max. 140 C PTFE/EPDM, max D0 200 C PTFEtrapezoid) Parabolic cone and seat ring , seat ring with soft PTFE seal, for DN 100 (max. 140 C PTFE/EPDM, max E0 200 C PTFEtrapezoid) Parabolic cone and seat ring , hardened, seat ring with metallic seal, for DN DN 32 F0 Parabolic cone and seat ring , hardened, seat ring with metallic seal, for DN DN 65 G0 Parabolic cone and seat ring , hardened, seat ring with metallic seal, for DN 80 H0 Parabolic cone and seat ring , hardened, seat ring with metallic seal, for DN 100 J0 Parabolic cone and seat ring , parabolic cone additionally guided at the bottom, seat ring with metallic K0 seal, for DN DN 65 Parabolic cone and seat ring , parabolic cone additionally guided at the bottom, seat ring with metallic L0 seal, for DN 80 Parabolic cone and seat ring , parabolic cone additionally guided at the bottom, seat ring with metallic M0 seal, for DN 100 Perforated cone , nitrated, with seat ring , seat ring with metallic seal, for DN DN 32 S0 Perforated cone , nitrated, with seat ring , seat ring with metallic seal, for DN DN 65 T0 Perforated cone , nitrated, with seat ring , seat ring with metallic seal, for DN 80 U0 Perforated cone , nitrated, with seat ring , seat ring with metallic seal, for DN 100 V0 Control Valve 23 / 24 10/138.29EN Rev. B 7

8 Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Main ordering information 2324 Singleseat straightway valve XX X X X Kvs Value Continued see Kvs 0.63, for DN DN 32 and parabolic cone / linear characteristic 0E next page Kvs 1.0, for DN DN 32 and parabolic cone / linear characteristic 2) 0F Kvs 1.6, for DN DN 32 and parabolic cone / linear characteristic 0G Kvs 2.5, for DN DN 32 and parabolic cone / linear characteristic 2) 0H Kvs 4.0, for DN DN 32 and parabolic cone / linear characteristic 0J Kvs 6.3, for DN DN 32 and parabolic cone / linear characteristic 2) 0K Kvs 10, for DN DN 40 and parabolic cone / linear characteristic 0L Kvs 16, for DN DN 50 and parabolic cone / linear characteristic 0M Kvs 25, for DN DN 65 and parabolic cone / linear characteristic 0N Kvs 40, for DN DN 80 and parabolic cone / linear characteristic 0P Kvs 63, for DN DN 100 and parabolic cone / linear characteristic 0R Kvs 100, for DN DN 100 and parabolic cone / linear characteristic 0S Kvs 160, for DN 100 and parabolic cone / linear characteristic 0T Kvs 0.63, for DN DN 32 and parabolic cone / equal percentage characteristic E0 Kvs 1.0, for DN DN 32 and parabolic cone / equal percentage characteristic 2) F0 Kvs 1.6, for DN DN 32 and parabolic cone / equal percentage characteristic G0 Kvs 2.5, for DN DN 32 and parabolic cone / equal percentage characteristic 2) H0 Kvs 4.0, for DN DN 32 and parabolic cone / equal percentage characteristic J0 Kvs 6.3, for DN DN 32 and parabolic cone / equal percentage characteristic 2) K0 Kvs 10, for DN DN 40 and parabolic cone / equal percentage characteristic L0 Kvs 16, for DN DN 50 and parabolic cone / equal percentage characteristic M0 Kvs 25, for DN DN 65 and parabolic cone / equal percentage characteristic N0 Kvs 40, for DN DN 80 and parabolic cone / equal percentage characteristic P0 Kvs 63, for DN DN 100 and parabolic cone / equal percentage characteristic R0 Kvs 100, for DN DN 100 and parabolic cone / equal percentage characteristic S0 Kvs 160, for DN 100 and parabolic cone / equal percentage characteristic T0 Kvs for perforated cone / linear characteristic 0X Kvs for perforated cone / equal percentage characteristic X0 8 10/138.29EN Rev. B Control Valve 23 / 24

9 Main ordering information 2324 Singleseat straightway valve X X X Stem Seal Maintenancefree double seal, with PTFE rings and profiled fine seal, for DN DN 100 (max. 180 C) A Graphite/inconel packing, adjustable pressing, for DN DN 100 (max. 400 C) B Stainless steel bellows seal, hermetically sealing, for cast steel housing DN DN 32 (max. 200 C) E Stainless steel bellows seal, hermetically sealing, for cast steel housing DN DN 65 (max. 200 C) F Stainless steel bellows seal, hermetically sealing, for cast steel housing DN 80 (max. 200 C) G Stainless steel bellows seal, hermetically sealing, for cast steel housing DN 100 (max. 200 C) H Stainless steel bellows seal, hermetically sealing, for stainless steel housing DN DN 32 (max. 200 C) J Stainless steel bellows seal, hermetically sealing, for stainless steel housing DN DN 65 (max. 200 C) K Stainless steel bellows seal, hermetically sealing, for stainless steel housing DN 80 (max. 200 C) L Stainless steel bellows seal, hermetically sealing, for stainless steel housing DN 100 (max. 200 C) M Actuator Multispring diaphragm actuator, Ø 270 mm, air to open / spring force to close, with 3 springs, for DN DN 32 A Multispring diaphragm actuator, Ø 270 mm, air to close / spring force to open, with 3 springs, for DN DN 32 B Multispring diaphragm actuator, Ø 270 mm, air to open / spring force to close, with 6 springs, for DN DN 32 C Multispring diaphragm actuator, Ø 270 mm, air to open / spring force to close, with 3 springs, for DN DN 65 D Multispring diaphragm actuator, Ø 270 mm, air to close / spring force to open, with 3 springs, for DN DN 65 E Multispring diaphragm actuator, Ø 270 mm, air to open / spring force to close, with 6 springs, for DN DN 65 F Multispring diaphragm actuator, Ø 270 mm, air to open / spring force to close, with 3 springs, for DN DN 100 G Multispring diaphragm actuator, Ø 270 mm, air to close / spring force to open, with 3 springs, for DN DN 100 H Multispring diaphragm actuator, Ø 270 mm, air to open / spring force to close, with 6 springs, for DN DN 100 J Multispring diaphragm actuator, Ø 400 mm, air to open / spring force to close, with 3 springs, for DN DN 100 K Multispring diaphragm actuator, Ø 400 mm, air to close / spring force to open, with 3 springs, for DN DN 100 L Multispring diaphragm actuator, Ø 400 mm, air to open / spring force to close, with 6 springs, for DN DN 100 M Multispring diaphragm actuator, Ø 400 mm, air to open / spring force to close, with 12 springs, for DN DN 100 N Continued see next page Control Valve 23 / 24 10/138.29EN Rev. B 9

10 Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Main ordering information 2324 Singleseat straightway valve X Manual Adjustment Without 0 With manual adjustment, for actuator Ø 270 mm 1 With manual adjustment, for actuator Ø 400 mm 3 1) Same drilling pattern for different pressure levels 2) Special Kvs values available on request Accessories Description Order no. TZIDC Attachment kit, for integral mounting to control valve 2324 and 2325, DN DN 100, stroke mm TZIDC Attachment kit, for integral mounting to control valve 2324 and 2325, DN DN 150, stroke mm Control valves 23 / 24 with multispring diaphragm actuator need to be mounted with a positioner. The positioner has to be ordered as a separate item. See special positioner data sheet for details of the design, types and Catalog numbers. The following mounting positions to the control valve 23/24 are possible and have to be considered: 1) Integral mounting 2) Inyoke tubing of the air connection > positioner / actuator < Internal air channel With "Air to open / spring force to close" action External tubing With "Air to close / spring force to open" action 10 10/138.29EN Rev. B Control Valve 23 / 24

11 Dimensions A D H H H h k Fig. 3 M10935 Size DN Actuat.Ø A [mm (inch)] Flange [mm (inch)] Overall height [mm (inch)] Weight L [mm (inch)] PN Ø D [mm (inch)] Ø k [mm (inch)] No. Ø d [mm (inch)] H 1 H 1) 2 H 2) h [kg (lb)] (10.62) 130 (5.11) 16/25/40 95 (3.74) 65 (2.55) 4 14 (0.55) 460 (18.11) 574 (22.59) 147 (5.78) (10.62) 160 (6.29) 16/25/ (4.52) 85 (3.34) 4 14 (0.55) 460 (18.11) 574 (22.59) 147 (5.78) (10.62) 180 (7.08) 16/25/ (5.51) 100 (3.93) 4 18 (0.7) 460 (18.11) 574 (22.59) 147 (5.78) (10.62) 200 (7.87) 16/25/ (5.9) 110 (4.33) 4 18 (0.7) 451 (17.75) 579 (22.59) 147 (5.78) (10.62) 230 (9.05) 16/25/ (6.49) 125 (4.92) 4 18 (0.7) 451 (17.75) 579 (22.59) 147 (5.78) (10.62) 290 (11.41) 16/25/ (7.28) 145 (5.7) 4 18 (0.7) 451 (17.75) 579 (22.59) (5.78) (10.62) 310 (12.20) 16/25/ (7.87) 160 (6.29) 8 18 (0.7) 560 (22.04) 769 (30.27) (15.74) 645 (25.39) 854 (33.62) (5.78) 162 (6.37) (10.62) 350 (13.77) 16/25/ (8.66) 180 (7.08) 8 18 (0.7) 585 (23.03) 793 (31.22) (15.74) 235 (9.25) 190 (7.48) 22 (0.86) 670 (26.37) 878 (34.56) (5.78) 162 (6.37) 1) H 2 = Overall height with bellowstype stem seal 2) H h = Handwheel 21 (46.29) 23 (50.70) 24 (52.91) 31 (68.34) 33 (72.75) 42 (92.59) 70 (154.32) 96 (211.64) 95 (209.43) 120 (264.55) Control Valve 23 / 24 10/138.29EN Rev. B 11

12 Change from one to two columns Change from two to one column Control Valve 23 / 24 Singleseat straightway valve with exchangeable seat ring Additional values for weight in kg (lb) Size DN Bellowstype stem Actuator with handwheel seal Ø A = 270 Ø A = /25/ (14.33) 40/50/ (14.33) (14.33) 13 (28.66) (14.33) 13 (28.66) 12 10/138.29EN Rev. B Control Valve 23 / 24

13 Notes Notes Control Valve 23 / 24 10/138.29EN Rev. B 13

14 Notes Notes 14 10/138.29EN Rev. B Control Valve 23 / 24

15 Notes Notes Control Valve 23 / 24 10/138.29EN Rev. B 15

16 Contact us ABB Limited Process Automation Howard Road, St. Neots Cambridgeshire, PE19 8EU UK Tel: +44 (0) Fax: +44 (0) Mail: ABB Inc. Process Automation 125 E. County Line Road Warminster, PA USA Tel: Fax: Note We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document. We reserve all rights in this document and in the subject matter and illustrations contained therein. Any reproduction, disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB. Copyright 2015 ABB All rights reserved 3KXV232400R /138.29EN Rev. B ABB Automation Products GmbH Process Automation Schillerstr Minden Germany Tel: Fax: