Mark 75 Series. Control Valves Mark 75 Pneumatic Control Valves. Wafer Style Control Valves. Pricing Advantage. Weight Advantage
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- Beverly Shanon Simpson
- 6 years ago
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1 Mark 75 Series Wafer Style Control Valves The Mark 75 wafer style control valve was developed by Jordan Valve as the next generation of control valves. Featuring all the benefits of the time-tested Sliding Gate design, in a lightweight, compact wafer-style body, the Mark 75 dramatically reduces the size and weight of conventional control valves. The Mark 75 offers a variety of design features that help provide the superior performance customers expect from Jordan Valve. Pricing Advantage The Mark 75 offers an incredible pricing advantage in the market place due to its wafer style body. A 6" Mark 75 valve is only 2.23" (56,6 mm) face-toface in comparison to a 6" Mark 707/711 that is 17.75" (451 mm) face-to-face. What does this mean to you? You pay for less metal to make the valve. In the case above, 15.50" (394 mm) of metal! The actual material is only part of the savings. You pay less for machining time; even shipping costs are reduced due to the lighter weight. Weight Advantage The weight advantage also allows you to spend less money and time on installation and support. With a 6" Mark 75 weighing less than 80 lbs (36,3 kgs), there is no need to rent a lift to put the valve in line as you would have with heavier alternative valves. Supporting the lighter weight Mark 75 is much simpler and less costly than a standard globe style valve. With Jordan Valve's time-tested sliding gate seats at the heart of the Mark 75, the stroke remains much smaller than typical globe style valves. The shorter stroke means smaller actuators are needed to operate the valve, increasing the accuracy of the Mark 75 while reducing the overall weight and air consumption. CRN Registration Number Available Capacity The Mark 75 provides great capacity in a compact wafer style body. A 2" Mark 75 provides 72 Cv (62 Kv), a 6" Mark 75 provides 400 Cv (345 Kv) and an 8" Mark 75 provides 600 Cv (522 Kv) as the linear operating Cv. (Refer to Cv Capacity Charts for information concerning all line sizes). Ease of Maintenance The Mark 75 features a 'T' slot design connection to the disc. This connection allows for quick and easy reversing of functions. Instead of having to go into the actuator to change action, all that is needed in a Mark 75 is to turn the seats 180. With this simple rotation, the valve can go from reverse acting to direct acting (or vice versa). The stroke length of the Mark 75 is a slightly longer stroke than standard sliding gate valves. This longer stroke enables better turndown. Combined with the capacity of the Mark 75, the increased turndown makes for a great control valve. Jordan Valve a division of Richards Industries 3170 Wasson Road Cincinnati, OH (f) info@richardsind.com Control Valves Mark 75 Pneumatic Control Valves
2 Specifications Sizes: 1" (DN25) through 8" (DN200) 1" (DN25) thru 6" (DN150) ANSI 150# / 300# (PN25/40) Class Wafer Style Valves (bolt-around); 8" (DN200) ANSI 150# (PN25) Class Wafer Style Valves (bolt-thru) Body/Bonnet Connection 316 Stainless Steel (ASME SA-479) Carbon Steel (SA-105) Trim Material 303 Stainless Steel (8" only) 316 Stainless Steel Seats Materials Jorcote/316SS standard Jorcote with 303SS - optional Yoke Materials Ductile Iron (1" - 2") NAMUR Cast Iron Actuator Case Material: Epoxy coated steel Packing Material Spring loaded Teflon V-Ring to 500 F (260 C) Grafoil above 500 F (260 C) Shutoff: ANSI Class IV tightness Ranges: 3-15, 3-9*, 9-15*, 6-30 psi (0,2 1,0; 0,2 0,6; 0,6 1,0; 0,4 2,1 bar) * positioner required Action Direct (ATC) Reverse (ATO) Body Rating (1" 6") Stainless Steel F (49,6 37,8 C); F with Teflon packing (33,1 260 C); F with braided packing (30,7 288 C) Carbon Steel F (51,0 bar at 38 C); F with Teflon packing (41,4 260 C); F with braided packing (39,6 343 C) Body Rating (8") Stainless Steel F (19 38,8 C) and F (10,7 288 C) Carbon Steel F (19,7 38,8 C) and F (10,7 288 C) Actuators 35M, 55M, 85M, 100M multi-spring actuator (depending on size/pressure drop) Direct mount pneumatic piston Electric motorized Turndown Ratio Capability: 100:1 Pressure/Temperature Chart Carbon Steel Stainless Steel (55) 800 (55) 800 Pressure psi (bar) (48) 700 (41) 600 (34) 500 ( (21) 300 (14) 200 (7) 100 (0) 0 0 (-18) 100 (38) 8" Size PTFE Packing Braided Grafoil Packing 200 (93) 300 (149) 1" - 6" Size 400 (204) Temperature F ( C) 500 (260) 600 (316) Pressure psi (bar) 700 (371) (48) 700 (41) 600 (34) 500 (28) 400 (21) 300 (14) 200 (7) 100 (0) 0 0 (-18) 100 (38) 8" Size PTFE Packing Braided Grafoil Packing 200 (93) 300 (149) 400 (204) Temperature F ( C) 1" - 6" Size 500 (260) 600 (316) 700 (371) -2-
3 Cv/Kv vs Travel Linear Cv (Kv) Flow Characteristics 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 9.5 (8,2) Linear (28) Linear (33) Linear (62) Linear (66) Linear (89) Linear (155) Linear (345) Linear (510) Linear Cv vs Travel curves represent projected performance based on file data. Actual results may vary from system to system. Cv (Kv) Values Size DN Linear Cv Linear Kv Equal Percentage Cv Equal Percentage Kv 1" DN ,2 CF CF 1-1/2" DN CF CF 2" DN CF CF CF CF 2-1/2" DN CF CF 3" DN CF CF 4" DN CF CF 6" DN CF CF 8" DN CF CF CF = Consult Factory for Equal Percentage Requirements Note: EQP trim available to full linear Cv if programmed through MK16IQ positioner Maximum < Ratings, PSI (BAR) Without Positioner Size Actuator Teflon Jorcote 1" 35M 125 (8,6) 150 (10,3) 1-1/2" 2" 35M 125 (8,6) 125 (8,6) 1" 55M 200 (13,8) 225 (15,5) 1-1/2" 2" 55M 175 (12,1) 175 (12,1) 1-1/2" 2" 85M 250 (17,2) 275 (19,0) 2-1/2" 3" 55M 40 (2,8) 50 (3,4) 4" 55M 25 (1,7) 35 (2,4) 6" 55M 25 (1,7) 35 (2,4) 2-1/2" 3" 85M 75 (5,2) 80 (5,5) 4" 85M 40 (2,8) 50 (3,4) 6" 85M 40 (2,8) 50 (3,4) -3-
4 Maximum < Ratings, PSI (BAR) With Positioner Size Actuator Teflon Jorcote 1" 2" 35M 175 (12,1) 200 (13,8) 2-1/2" 35M 150 (10,3) 185 (12,8) 1" 2" 55M 275 (19,0) 300 (20,7) 2-1/2" 3" 55M 250 (17,2) 275 (19,0) 4" 55M 200 (13,8) 225 (15,5) 6" 55M 125 (8,6) 150 (10,3) 1" 85M 475 (32,8) 500 (34,5) 1-1/2" 2" 85M 425 (29,3) 450 (31,0) 2-1/2" 3" 85M 325 (22,4) 400 (27,6) 4" 85M 300 (20,7) 325 (22,4) 6" 85M 200 (13,8) 225 (15,5) 8" 100M 220 (15,2) 250 (17,2) 2-1/2" 3" 55M 250 (17,2) 275 (19,0) 4" 55M 200 (13,8) 225 (15,5) 6" 55M 125 (8,6) 150 (10,3) 2-1/2" 3" 85M 375 (25,9) 400 (27,6) 4" 85M 300 (20,7) 325 (22,4) 6" 85M 200 (13,8) 225 (15,5) 8" 100M 220 (15,2) 250 (17,2) Note: 25 psi (1,7 bar) air supply for ATC, 45 psi (3,1 bar) for ATO (35 min, 45 max) Jordan Valve's Sliding Gate Seats Installed in the widest range of gas, chemical and steam applications the world over, our pressure regulators, temperature regulators and control valves have been providing the following benefits for over fifty years. Sliding Gate Features & Benefits Shorter stroke length than globe or cage designs Provides faster response to input signal changes Significantly extends packing and diaphragm life Allows for more compact valve/actuator assembly Straight-through flow Significantly reduces turbulence, thereby reducing noise and erosion Markedly increases rangeability associated with "flow to open" and "flow to close" designs Eliminate valve "chatter" commonly observed when valve is partially open Ease of maintenance During seat/cv change (seats are not screwed or pressed in body) Attributable to lightweight, compact design Fewer trim components Features * ** * no gasket in 8" ** guides up to 3" Easy installation between flanges with wafer body High flow rates Self cleaning, self lapping seats Reduced noise compared to conventional globe/ cage valves More resistant to cavitation / flashing with straight through, wafer design ** -4-
5 8" Mark 75 with 100M Actuator & MK16IQ Positioner 100M actuator Can change from ATO - ATC without disassembling the actuator Cast Iron NAMUR yoke Mark 16IQ Intelligent Positioner ANSI 150# Class bolt thru body for strength Sliding Gate trim - multiorifice trim, reducing wear Straight through flow: less noise, less wear, better rangeability, longer seat life No disc guides No body gasket required Trim: 316 SST Seat Materials: Jorcote with 316SS no body gasket Actuator Case: 100M steel Packing Materials: spring loaded Teflon V-ring, grafoil above 500 F (260 C) Ratings: Stainless Steel F (19 38,8 C) and F (10,7 288 C) Carbon Steel F (19,7 38,8 C) and F (10,7 288 C) Flow Capacity: 600 Cv (522 Kv) Linear and Equal Percentage (determined by positioner) Maximum Pressure Drop: 250 psi (17,2 bar) with 100M actuator, psi (0,83-1,7 bar) bench set with side mounted positioner -5-
6 1" thru 3" Mark 75 Series with Cast Body 55/85M epoxy-coated actuator Can change from ATO - ATC without disassembling the actuator NAMUR yoke Shorter stroke length than conventional globe style, providing faster response and extra packing life Straight through flow: less noise, less wear, better rangeability, longer seat life Sliding Gate trim - multiorifice trim Semi-lug body -6-
7 4" thru 6" Mark 75 Series with Bar Stock Body 55/85M epoxy-coated actuator Can change from ATO - ATC without disassembling the actuator NAMUR yoke Shorter stroke length than conventional globe style, providing faster response and extra packing life Straight through flow: less noise, less wear, better rangeability, longer seat life Sliding Gate trim - multiorifice trim -7-
8 Dimensions MK75 with MV1010 Motor D B A C Inches Valve Motor Dimensions Weight Size Size A B C D Lbs 1" MV /2" MV " MV Metric Valve Motor Dimensions, mm Weight Size Size A B C D Kgs DN25 MV , , ,1 DN40 MV , , ,0 DN50 MV , ,0 Valve Size 2-1/2" 3" 4" 6" Motor Dimensions Weight Size A B C D Lbs MV VA MV VA MV VA VA VA Valve Motor Dimensions, mm Weight Size Size A B C D Kgs DN65 MV ,5 46, VA ,1 DN80 MV ,0 46, VA ,6 DN100 MV ,0 52, VA ,7 DN150 VA ,3 56, VA ,9-8-
9 Dimensions MK75 D B C A Inches Valve Act. Dimensions Weight Size Size A B C D Lbs 1" 35M M /2" 35M M " 35M M /2" 35M M " 35M M " 55M M " 55M M " 100M Metric Valve Act. Dimensions Weight Size Size A B C D Kgs DN25 35M 241 8,2 31, M ,7 DN40 35M 241 9,1 34, M ,6 DN50 35M 241 9,1 44, M ,6 DN65 35M ,6 46, M ,1 DN80 35M ,1 46, M ,6 DN100 55M ,1 52, M ,7 DN150 55M ,4 56, M ,9 DN M 60, ,4-9-
10 Ordering Schematic Mark 75 Model No Size Body Mat'l Model 75 Standard 75SP Side Mounted Positioner 75TP Top Mounted Positioner Size 100 1" /2" 200 2" /2" 300 3" 400 4" 600 6" 800 8" (available with 75SP only) CB SB CS S6 Body Material Carbon Steel Bar Stainless Steel Bar Carbon Steel Cast Stainless Steel Cast 1 & 2 End Connections I3 150# / 300# IFE I5 150# Bolt Thru (8" only) 3 & 4 Trim T6 316SS / PTFE Packaging I6 316SS / 287-I Packaging 5 & 6 Seats Material Cv W 316SS / Jorcote A 33 B 38 E 72 F 76 H 103 I 180 J 400 K 600 Consult factory for equal percentage requirements 7 & 8 Range 75, 75TP Range Actuator A 3-15 DIR 3 35M B 3-15 REV 5 55M C 3-9 DIR** 8 85M D 3-9 REV** E 9-15 DIR** F 9-15 REV** G 6-30 DIR H 6-30 REV 75SP A DIR 3 35M B REV 5 55M 8 85M 9* 100M * 8" MK75SP only ** positioner required & 10 Diaphragm Material Size B Buna-N 3 35M 5 55M 8 85M 9* 100M * 8" MK75SP only Continued on next page
11 Ordering Schematic Continued 11 & 12 Actuator A3 35M A5 55M A8 85M A9* 100M * 8" MK75SP only 13 & 14 Accessory 1 00 None AR Air Regulator H5 Handwheel 55M Actuator H8 Handwheel 85M Actuator H9* Handwheel 100M Actuator * 8" MK75SP only 17 PED Compliance 0 Not Required F CE Category 1 Z 18 SMP 0 None A SMP DIR/REV 3-15 B SMP DIR/REV 3-9 C SMP DIR/REV 9-15 D SMP/IP DIR/REV 4-20 E SMP/IP DIR/REV 4-12 F SMP/IP DIR/REV G MK16IQ DIR/REV 4-20 (Hart & FM-App) H MK16IQ-B DIR/REV 4-20 (with gauges) J MK16IQ-FF DIR/REV 4-20 (Fieldbus w/gauges) Z 15 Action D Air-To-Close R Air-To-Open 16 Accessory 2 0 None 3 I/P 35M Act Ma/3-15 psi 5 I/P 55M Act. 4-20Ma/3-15 psi 8 I/P 85M Act. 4-20Ma/3-15 psi 9 I/P 35M/55M/85M Act. 4-20Ma/6-30 psi Z -11-
12 MK75/0517 Ordering Schematic MK75MV with Motor Valve Model No Size Body Mat'l MV Model with Motor Valve Size 100 1" /2" 200 2" /2" 300 3" 400 4" 600 6" CB SB CS S6 Body Material Carbon Steel Bar Stainless Steel Bar Carbon Steel Cast Stainless Steel Cast 1 & 2 End Connections I3 150# / 300# IFE 3 & 4 Trim T6 316SS / TEF Packing I6 316SS / 287-I Packing 5 & 6 Seats Material Cv W 316SS / Jorcote A 33 B 38 E 72 F 76 H 103 I 180 J & 8 Range mA mA mA VS 0-5 VDC V VDC NF On/Off NN No Motor 9 & 10 Actuator/Yoke Feat A1 MV /240 VAC A2 MV /240 VAC 11 & 12 Accessory 1 00 None SC Clean for Oil Free XC Oxygen Clean 13 & 14 Action DD Direct RR Reverse DP Direct/Fail Open on LOS RC Reverse/Fail Closed on LOS 15 PED Compliance 0 Not Required F CE Category 1 Z Jordan Valve a division of Richards Industries 3170 Wasson Road Cincinnati, OH (f) info@richardsind.com
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