590 Control Valves. Features. Model
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- Leonard Phillips
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1 Features Higher Flow Capacity The straight through flow path allows increased capacity compared to conventional globe style valves. Full ASME Class Shutoff Capabilities In most applications the 590 is capable of full static differential pressure shutoff. Simplified Maintenance Precise machined tolerances allow for easy replacement of the ball seal without the hassle of shims. Shaft seals can be easily replaced without the removal of the shafts. Positive Ball to Shaft Connection A tapered tri-lobe polygon facilitates a positive connection at the ball for more precise and reliable control. Figure 1 Dyna-Flo inch Rotary Control Valve with Size 11 DFRP Actuator The 590 series rotary ball style control valve is used in all kinds of demanding applications, in oil and gas production and chemical process industries. It is also suited to high flow, low pressure drop services. The 590 series is used in both throttling and on/off control of liquids or gases. The straight through unrestricted flow path provides higher capacity than globe style valves. A splined shaft provides accurate control in throttling operations and flexibility in actuation options. The 590 series, when combined with a DFRP piston actuator, is a rugged control valve assembly, to which a wide variety of positioners and accessories can be mounted. High Cycle Life Long PTFE lined bearings allow for minimum wear in control applications. The balance shaft design reduces wear caused by end thrust especially with higher pressures. Tight Shutoff Standard shutoff capabilities are percent of maximum rated capacity. Precise Flow Control The 590 offers a modified equal percentage flow control curve. NACE Compliant Available with NACE MR0175 compliant trim. The 590 control valve is manufactured to a high level of quality specifications to ensure superior performance and customer satisfaction. 1
2 Specifications Available Valve Configurations The 4, 6, 8, 10, 1, and 16 flangeless valves will mate ASME Class 600 and 900. Flangeless rotary ball valve assembly with: Single Ball Seal Dual Ball Seal Flow Ring Maximum Inlet Pressure 4 through 1 inch valve body consistent with Class 600 and 900 ASME B inch valve body consistent with Class 600 ASME B Maximum Allowable Shutoff Pressure Drop Single Seal and Dual Seal: See Figure 9. Flow Ring: Limited by the pressure/temperature rating of the valve body. Material Temperature Capabilities Single Seal and Dual Seal: -50 o F to 180 o F (-46 o C to 8 o C) LCC Body Flow Ring with Fluorocarbon O-Rings: -50 o F to 39 o F (-46 o C to 00 o C) LCC Body Actuator Mounting Right-hand, or Left-hand (as viewed from seal end of valve). In one of 4 positions (1 (Std.), 3, 6, and 9 o clock) with respect to the valve body in a horizontal pipe. Maximum Ball Rotation 90 degrees Shutoff Classification Single Seal and Dual Seal: % of maximum valve capacity (less than 1% of Class IV, ANSI/FCI 70- and IEC ) Flow Ring: 1% of maximum valve capacity Flow Characteristic Modified Equal Percentage Valve Dimensions See Figure for valve diagram. See Tables 3 & 4 for valve dimensions. See Table 3 for shaft & bore diameters. Construction Materials See Table 5 for construction materials Contact your Dyna-Flo sales office for more information and other options. Flow Direction (See Figures 3, 7, & 8) Single Seal Configuration: Forward flow only. Dual Seal Configuration: Required for bi-directional flow shutoff. Approximate Valve Weight See Table. Valve Sizing Coefficients See Table 6. For more information and other options contact your Dyna-Flo sales office Flow Ring Configuration: Forward or reverse flow.
3 Table Available Valve Size and ASME Rating Valve Size Inch ASME Rating Table 590 Approximate Valve Weight Valve Size Inch lb (Kg) (73) 6 90 (13) () (345) (431) (771) J H E F T S D C B A Figure 590 Valve Dimensions Diagram 3
4 Table Valve Dimensions Inch (mm) Valve Size B Spline Diameter S Dimensional Reference Shaft Diameter C D E (Bore Diameter) (08) 1.5 (31.8) 1.5 (31.8) 6.38 (16) 7.75 (197) 3.00 (76.) (356).00 (50.8).00 (50.8) 7.6 (194) 9.38 (38) 4.00 (101.6) (356).50 (63.5).50 (63.5) 10.6 (70) 1.88 (37) 6.00 (15.4) (356).75 (69.9).50 (63.5) (87) (343) 7.38 (187.5) (356) 3.00 (76.).50 (63.5) 1.75 (34) (381) 9.00 (8.6) (470).50 (63.5) 0.00 (508) 3.50 (88.9) 4.00 (101.6) (39) 18.1 (460) (9.1) ASME Class: 600 and 900 Envelope Dimensions are + / in. (6.4 mm) Face to Face Tolerance Per ASME Table Valve Dimensions Continued Inch (mm) Valve Size Dimensional Reference A F G H J (194) (79) 9.5 (35) 1.81 (46) 5/8 - UNC (9) 1.88 (37) (73).00 (51) 3/4 - UNC (43) 16.5 (413) 13.5 (337) 3.00 (76) 7/8 - UNC (97) (445) 13.5 (337) 3.00 (76) 7/8 - UNC (338) (483) 13.5 (337) 3.00 (76) 7/8 - UNC (400) 4.1 (613) 1.00 (533) 5.00 (17) 1-1/4 8UN ASME Class: 600 and 900 Envelope Dimensions are + / in. (6.4 mm) Face to Face Tolerance Per ASME 4
5 Figure 3 Typical 590 Cross Section Dual Seal Construction Diagram (Valve Outlet Side) A INLET
6 590 Construction Materials Table 5 Key Part Description Material 01 Body ASTM (A35 LCC) 0 Ball 03 Seal Protector Ring or Flow Ring ASTM (A16 WCC) Chrome Plated Steel (Std.), S31600 (316 SST) Chrome Plated (Optional) ASTM (A350 LCC) 04 Drive Shaft S0910 (Nitronic 50), S17400 (17-4PH SST) 05 Follower Shaft S0910 (Nitronic 50) 06 Body Outlet SA537 CL Steel 07 Inboard Seal Carrier S31600 (316 SST) 08 Outboard Seal Carrier S31600 (316 SST) 09 Inboard O-ring Fluorocarbon 10 Seal Ring Spring Loaded Carbon Filled PTFE / Elgiloy 11 Spacer S31600 (316 SST) 1 Bushing Spacer Shims S31600 (316 SST) 13 Bushing S31600 (316 SST) / CPTFE 14 Thrust Washer CTFE 15 Thrust Spacer S31600 (316 SST) 16 Shaft Retainer S0910 (Nitronic 50) 16A Shaft Retainer Washer SST 17 Ball Seal Acetal 18 O-Ring, Seal Protector Ring Fluorocarbon 19 Cap Screw Plated Steel 0 Nut, Seal Carrier HM 1 Stud, Seal Carrier B7M Retainer Screw SST 3 Split Ring S31600 (316 SST) 4 Pin S31600 (316 SST) 5 Cap Screw Plated Steel 6 Gasket PTFE 7 O-Ring, Outboard Fluorocarbon 8 Indicator Scale SST * Standard NACE Service requires Nitronic 50. 6
7 Figure 4 Standard Packing Detail A 16 Tapered Polygon End Connection Figure 5 Polygon Connection Diagram 7
8 packing flange 4 o-ring packing stud packing nut 1 spring washers 0 anti-extrusion ring packing box ring 7 9 spacer live loaded packing follower packing set 1 Figure 6 Valve Live Loaded Packing Configuration FLOW FLOW Figure 7 Ball Seal Detail Figure 8 Flow Ring Detail 8
9 Figure Maximum Allowable Shutoff Pressure Drops - Single Seal and Dual Seal 500 In-Body Fluid Temperature ( O F) Shutoff Pressure Drop (Psi) Shutoff Pressure Drop (kpa) In-Body Fluid Temperature ( O C) NOTE: Do not exceed the pressure/temperature limitations in the above chart or the body rating, whichever is lower. 9
10 Table Equal Percentage Sizing Coefficients Forward or Reverse Flow Valve Size Degrees Opening inch C V X T F L F d inch C V X T F L F d inch C V X T F L F d inch C V X T F L F d inch C V X T F L F d inch C V X T F L F d Relationships Of Note: C 1 =39.76 X T C g =C V C 1 K m =F L 10
11 Ordering Guide Dyna-Flo 590 Series Control Valve Numbering System Sample Part Number CLS - B B - Code B L Description Shaft Seal Standard Back-up Ring (Elgiloy/CPTFE) Live Loaded Packing (PTFE/SST) Shaft Design - Splined K Keyed S S D F Seal Configuration Single Seal Double Seal Flow Ring L L Body Material A35 LCC ASME Rating C C D 600 RF 900 RF E F 600 RTJ 900 RTJ - Ball Material - WCC Chrome Plated C 316 SST Chrome Plated Body Sizes 4 4 A B C Our Commitment of Quality Dyna-Flo is committed to continuous improvement. All efforts have been taken to maximize the accuracy of this information. Without notification, product specifications and designs may be modified at any time. The issue of this document is for information only, and does not imply suitability, a warranty, or guarantee for a specific service. 11
12 Have you seen what else Dyna-Flo has to offer? 4000 Pressure Controller The Dyna-Flo 4000 Series pneumatic pressure controllers are the brains of a self contained, local pneumatic PID control loops. The pressure controller detects the process pressure using a Bourdon tube. The process pressure is then compared to an operator manually adjusted set point, which in turn modulates the controller output. The controller pneumatic output is connected to a final control device, typically a control valve, that changes the process pressure. Siemens PS Positioner The PS is a digital smart valve positioner with onboard programming and HART ready. It has a visual LCD screen for visual programming and diagnostics, which means the PS does not require a handheld. DF410 Tungsten Carbide Trim A Tungsten Carbide trim option is available for the DF410 control valve. Be sure to remember Tungsten Carbide for the DF410 in a severe service application. Siemens 760 Positioner The 760 is a pneumatic positioner and can be used with linear motion or rotary valves. Additional components can be added, such as a 4-0 ma module, internal limit switches, high flow CV module, or position indicator windows. Visit for more product information
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