Masoneilan* Series Camflex* II

Transcription

1 Technical Specifications Rev. C - 0/208 Masoneilan* Series Camflex* II Rotary Control Valves Complete line of eccentric plug control valves effectively combining enhanced control performance, simplicity and long-term reliability for a broad range of applications. BHGE Data Classification : Public

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3 Table of Contents Features... Numbering System... 2 Actuator Mounting Guide... 3 General Data / Ratings and Connections C V and F L Versus Travel C V Versus Travel... 8 Materials of Construction Dimensions and Weights Features The Camflex II valve is a heavy-duty, automatic-throttling control valve that incorporates the following features: The flangeless body rating is a rugged ANSI Class 600. Heavy-duty guide lugs assure quick, positive alignment during installation. The flanged version is available at in. through 2 in. (25 mm through 300 mm) in 50 or 300 ANSI, and in. through 8 in. (25 mm through 200 mm) in 600 ANSI. Separable bonnet design is available. Straight through flow pattern provides greater flow capacities. Standard integral extension bonnet allows for a wide range of fluid temperature applications (-320 F to 750 F), (-96 C to 400 C). The unique self-aligning eccentric rotating plug provides tight shutoff and low dynamic forces. The triple, over-sized bearing system provides exceptional plug shaft guiding. The shouldered shaft design is utilized. An optional patented differential velocity device (DVD) separates compressible flowstreams into a high velocity core and a low velocity envelope flowstream. This provides up to 8 dba noise attenuation. Optional alloy constructions are available. The powerful, low-profile, spring-diaphragm actuator guarantees positive fail-safe action. Splined shaft and actuator linkages, combined with low-friction techniques, contribute to reduced deadband and hysteresis. The valve position indicator is large and highly visible. The actuator linkage (purge option available) is totally enclosed). A large variety of reduced-trim options are available in all sizes. 208 Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec

4 Numbering System st 2nd st 3 2nd 5 3rd 4th 5th 2 SB Actuator Type Body Series Actuator Mounting (see guide on page 3) Trim Type Design Series Design 20 Manual Actuator 35 Spring-opposed rolling-diaphragm 35. Parallel to pipeline, valve closes on stem extension.. Metal Seat 2. Soft Seat 3. Metal Seat w/ 2 SB Differential Velocity Trim 2. Parallel to pipeline, valve opens on stem extension. 3. Perpendicular to pipeline, valve closes on stem extension. 4. Perpendicular to pipeline, valve opens on stem extension. 5. Parallel to pipeline, valve closes on stem extension. 6. Parallel to pipeline, valve opens on stem extension. 7. Perpendicular to pipeline, valve closes on stem extension. 8. Perpendicular to pipeline, valve opens on stem extension. 4. Soft Seat w/ Differential Velocity Trim (optional separable bonnet) 2 BHGE 208 Baker Hughes, a GE company. All rights reserved.

5 Actuator Mounting Guide Camflex II Control Valves (Mounted On Horizontal Pipeline) F.T.O Plug Position F.T.C Plug Position 2 F.T.C F.T.O Masoneilan CAMFLEX II 8 Masoneilan CAMFLEX II Actuator Position in Relation to Valve Body Numbering System : to 8 AIR-TO-OPEN Flow-To-Close Recommended Flow Direction Flow-To-Open F.T.O Plug Position Plug Position F.T.C F.T.C 6 F.T.O 4 Masoneilan CAMFLEX II Masoneilan CAMFLEX II Plug Position F.T.C Plug Position F.T.C F.T.O Plug Position Masoneilan CAMFLEX II 3 AIR-TO-CLOSE Flow-To-Close Flow-To-Open Recommended Flow Direction F.T.O Plug Position Masoneilan CAMFLEX II F.T.O F.T.C F.T.O Masoneilan CAMFLEX II 5 F.T.C Masoneilan CAMFLEX II 7 Notes: NOTES : It is recommended that the actuator always be mounted as shown above. For other positions, consult your local sales office. 2. Standard actuator mounting positions are shaded : Installation is assumed to be in the horizontal pipeline for orientation of the airset and other accessories unless specified on the order. 2. Plug positions are shown in the initial position without air on actuator. Action and orientation are field reversible without additional parts. 3. The actuator must be always mounted above the pipeline. Operating efficiencies may vary depending on valve configuration. The above schematic does not reflect every possible body/actuator orientation, but should serve as an effective guide. 208 Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec 3

6 General Data Body Type: Flow Direction: Materials: cast with integral bonnet cast with separable bonnet in.-8 in. flow to open or flow to close (Differential Velocity Device trim flow to open only) carbon steel 36 stainless steel (flangeless) 36L stainless steel (flanged) Hastelloy C ( in.-4 in.) (DN 25-00) Body Pressure Rating: ANSI Class 600 (per B6.34) standard ( in.-2 in.) (DN ), except for flanged constrution: valve rating is limited by flange rating End Connections: Trim Plug Type: threaded NPT for ANSI Class 600 rated connections ( in.) (DN 25) flangeless clamps between ANSI Class 50, 300 or 600 rated flanges (flange rating must be specified for 8 in.-2 in. (DN ) valve for locator lug drilling and tapping) flanged - bolts to ANSI Class 50 or 300 rated flanges ( in.-2 in.) (DN ) ANSI Class 600 rated flanges ( in.- 8 in.) (DN ) self-aligning eccentrically rotating Spring-Opposed Rolling Diaphragm Size: 4½ in. diameter with 3½ in. (89mm) stroke ( in.-2 in. valves), (DN 25-50) 6 in. diameter with 5¾ in. (46mm) stroke (3 in.-4 in. valves), (DN 80-00) 7 in. diameter with 7¼ in. (84mm) stroke (6 in.-2 in. valves), (DN ) 9 in. diameter with 7¼ in. (84mm) stroke (6 in.-2 in. valves), (DN ) Range: 7-5 psi ( in.-4 in.), (DN 25-00) 7-24 psi (6 in.-2 in.), (DN )(7 in. diameter actuator) 7-24 psi (6 in.-2 in.), (DN ) (9 in. diameter actuator, Air to Close) 8-25 psi (6 in.-2 in.), (DN ) (9 in. diameter actuator, Air to Open) Air Connection: Yoke: Bearing: Auxiliary Handwheel: Manual Actuator 4 in. NPT cast iron sealed radial solid disk with locking nut: in. diameter ( in.-4 in. valves), (DN 25-00) 0 in. diameter (6 in.-2 in. valves), (DN ) Materials: in.-2 in. (DN 25-00): solid Stellite No. 6 3 in.-4 in. (DN 80 & 00): solid Stellite No. 6 optional 3 in.-2 in. (DN ): 36L stainless steel with hardfaced seating surface in.-4 in. (DN 25-00): Hastelloy C Seat Ring: Materials: solid clamped in.-2 in. (DN ): 36 stainless steel in.-4 in. (DN 25-00): Hastelloy C in.-2 in. (DN ): 36 stainless steel with hardfaced seat in.-4 in. (DN 25-00): solid Stellite No. 6 optional in.-2 in. (DN ): 36 stainless steel with PTFE insert (to 450 F), (232 C) 2 Type: Sizes: Material: Yoke: Solid disk with detent anti-rotation device. Continuously connected. 7 in. (78mm) diameter ( in.-2 in. valves), (DN 25-50) in. (225mm) diameter (3 in. & 4 in. valves), (DN 80-00) 6 8 in. (40mm) diameter (6 in.-2 in. valves), (DN ) aluminum cast iron Retainer: 36 Stainless Steel Bearing: sealed radial ball Capacity: full area and reduced capacity in all sizes Flow Characteristic: standard trim: linear low flow trim ( factor): linear (requires SVI) differential velocity device: linear C V Ratio: standard trim >00: low flow trim 5: differential velocity device >50: Actuators See materials of construction 2 Not available in.2 factor or Low Flow Trim sizes 4 Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

7 General Data Standard Spring Diaphragm Actuator Materials Yoke Standard Actuator Characteristics and Travel Times [Measured with direct positioner at 30 psi (2 bar) supply, 4700P positioner with tubing size ¼ in.] Travel Time (sec.) Actuator Diaphragm Actuator Diameter Effective Stroke Increasing Decreasing Area Instrument Instrument in. cm sq. in. cm 2 in. cm Signal Signal 4½ ½ ¾ ¼ ¼ Temperature/Seat Leakage Valve Size in. Description Yoke Covers Spring Barrel Diaphragm Case Piston Diaphragm Piston Rod Clevis Clevis Pin Lever Lever Bearing Handwheel and Locknut DN Seat Type Metal Cast Iron Polycarbonate For Stainless Steel Bodies only. 2 Temperature limited by Teflon Seal. Temp. Range Min F (-96 C) Soft Seat F (-96 C) Material Die Cast Aluminum Die Cast Aluminum Die Cast Aluminum Buna-N with Dacron Insert 303 St. St. Carbon Steel Zinc Dichromate Plated 7-4 PH (H075) St. St. Steel With Epoxy Surface PTFE Filament Surface Bonded to Glass Reinforced Plastic Backing Aluminum Max F (400 C) +450 F (232 C) Max. Seat Leakage, ANSI FCI/70.2 Class IV VI 750 F (400 C) 650 F (340 C) 550 F (300 C) 450 F (230 C) 350 F (80 C) 250 F (20 C) 50 F (70 C) Maximum Rated Flow Coefficients (C V ) and Critical Flow Factors (F L ) at Maximum Opening (50 ) Valve Size Flow to Open Flow to Close Factor inches DN Rated C V F L Rated C V F L DVD DVD DVD DVD DVD DVD DVD DVD DVD 684 Note: Low flow trims ( factor) require use of SVI II AP or SVI FF digital positioners. Temperature Gradient Across Standard Integral Bonnet The ability of the Camflex valve to handle a wide range of process fluid temperatures is due to the long, integrally-cast bonnet. This affords ample radiation surface to normalize the packing temperatures. 208 Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec 5

8 Ratings and Connections Valve Size ANSI Class in. DN o o o o o o o o o Threaded o Flangeless RF Flanged Note: For flangeless valve sizes 8 in.-2 in., (200mm-300mm), please specify ANSI Class rating. Face to Face: ISA S75.04 C V and F L Versus Travel Flow Direction: Flow to Open Flow Characteristics: Linear ANSI Class: 50 through 600 Sizes: in. through 2 in. (DN ) Valve Size Percent of Plug Rotation F L Full Area F L Reduced Area (.6,.4, &.2) Orifice Dia. Act. Stem Travel in. DN in. mm in. mm 25 Rated C V ½ Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

9 C V and F L Versus Travel Flow Direction: Flow to Close Flow Characteristics: Linear ANSI Class: 50 through 600 Sizes: in. through 2 in. (DN ) Valve Size Percent of Plug Rotation F L Full Area F L Reduced Area (.6,.4, &.2) Orifice Dia. Act. Stem Travel in. DN in. mm in. mm 25 Rated C V ½ Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec 7

10 C V Versus Travel Differential Velocity Device (DVD) Flow Direction: Flow to Open only Flow Characteristics: Linear ANSI Class: 50 through 600 Sizes: in. through 2 in. (DN ) Percent of Plug Rotation Valve Size Orifice Dia. Act. Stem Travel in. DN in. mm in. mm Note: The differential velocity device is used for aerodynamic noise reduction. It must be used with.6 factor trim flow to open. Flow Direction Differential Velocity Device Low Noise Device Body 8 Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

11 Materials of Construction 3 4 Body with Separable Bonnet Body Optional Slurry Package Seal Bushings 8B Body with Integral Bonnet Standard Camflex Packing Arrangement EF Seal (Emission Free) Double O-Ring Seal Packing Follower Fugitive Emission Containment Package for Zero Leakage 7B 7A Lower Guide Bushing 8A 7 O-Ring Provides long term reliable extremely low emission shaft seal performance. This economical solution to fugitive emissions will not compromise control performance, and is suitable for use in environmentally sensitive applications. Upper Guide Bushing Factory Mutual Certified Report 208 Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec 9

12 Materials of Construction Carbon Steel Construction Ref. No. Temperature Range Description 20 F +400 F +450 F +750 F 29 C +205 C +232 C +400 C Materials 2 Body Seat Ring A26 Gr WCC 36 St. St. ASTM A35 Gr CF8M 36 St. St ASTM A35 Gr CF8M + Stellite Hardfacing Optional ASTM A479 TY 36 St. St. + PTFE in. to 6 in. (DN 25-50) 36 St. St. A35 Gr CF8M + PTFE 8 in. to 2 in. (DN ) 3 Seat Ring Retainer 36 St. St. ASTM A35 Gr CF8M 4 Plug Solid Stellite in. to 2 in. (DN 25-50) 36L St. St. ASTM A35 Gr CF3M + Stellite Hardfacing 3 in. to 2 in. (DN ) 5 Shaft 7-4 PH ASTM A564 Gr 630 (H075) 6 Spacer ASTM A32 TY 36 7 Upper Guide ASTM A276 TY 440C Upper Guide + O-Ring STELLITE No. 6 + VITON 8 Lower Guide ASTM A276 TY 440C Lower Guide + O-Ring STELLITE No. 6 + VITON 9 Safety Pin ASTM A479 TY 36 Packing Follower ASTM A582 TY 303 O-Ring Packing Follower VITON 2 Packing CARBON CORE BRAIDED PTFE 3 Packing Flange Carbon Steel ASTM A05 Zinc Plated 4 Packing Flange Stud 304 St. St. ASTM A93 Gr B8 5 Packing Flange Stud Nut 304 St. St. ASTM A94 GR 8 6 Packing Box Ring ASTM A479 TY 36 9 Body Stud 304 St. St. ASTM A93 Gr B8 20 Body Stud Nuts 304 St. St. ASTM A94 Gr 8 2 Bonnet Carbon Steel A26 GR WCC 22 Body / Bonnet Stud ASTM A 93 Gr B8 Class 2 23 Body / Bonnet Nut ASTM A 94 Gr 8 24 Body Gasket AISI 36L + GRAPHITE 25 DVD Low Noise Plate ASTM A479 TY 36 Separable Bonnet version only. NACE Carbon Steel Construction Temperature Range 20 F +400 F +750 F Ref. 29 C +205 C +400 C No. Description Materials Body Carbon Steel A26 Gr WCC 2 Seat Ring 36 St. St. ASTM A35 Gr CF8M 36 St. St ASTM A35 Gr CF8M + Stellite Hardfacing Optional 3 Seat Ring Retainer 36 St. St. ASTM A35 Gr CF8M 4 Plug Solid Stellite in. to 2 in. (DN 25-50) 36L St. St. ASTM A35 Gr CF3M + Stellite Hardfacing 3 in. to 2 in. (DN ) 5 Shaft ASTM A479 TY 36 St. St 6 Spacer ASTM A32 TY 36 7 Upper Guide STELLITE No. 6 Upper Guide + O-Ring STELLITE No. 6 + VITON 8 Lower Guide STELLITE No. 6 Lower Guide + O-Ring STELLITE No. 6 + VITON 9 Safety Pin ASTM A479 TY 36 Packing Follower ASTM A479 TY 36 O-Ring Packing Follower VITON 2 Packing CARBON CORE BRAIDED PTFE 3 Packing Flange Carbon Steel ASTM A05 Zinc Plated 4 Packing Flange Stud 304 St. St. ASTM A 93 GR B8 5 Packing Flange Stud Nut 304 St. St. ASTM A94 GR 8 6 Packing Box Ring ASTM A479 TY 36 9 Body Stud 304 St. St. ASTM A93 Gr B8 20 Body Stud Nuts 304 St. St. ASTM A94 Gr 8 25 DVD Low Noise Plate ASTM A479 TY 36 Note: Standard materials and processes are in accordance with the requirements of NACE specification MR003. Applications requiring compliance to MR or ISO 556 must be reviewed by BHGE. 0 Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

13 Materials of Construction Stainless Steel Construction Ref. No. Body Temperature Range Description 2 Seat Ring Separable Bonnet version only. 320 F 58 F +400 F +450 F +750 F 96 C 50 C +205 C +232 C +400 C Materials Flangeless Body 36 St. St. ASTM A35 Gr CF8M Flanged Body 36L St. St. ASTM A35 GR CF3M 36 St. St. ASTM A35 Gr CF8M 36 St. St ASTM A35 Gr CF8M + Stellite Hardfacing Optional ASTM A479 TY 36 St. St. + PTFE in. to 6 in. (DN 25-50) 36 St. St. A35 Gr CF8M + PTFE 8 in. to 2 in. (DN ) 3 Seat Ring Retainer 36 St. St. ASTM A35 Gr CF8M 4 Plug Solid Stellite in. to 2 in. (DN 25-50) 36L St. St. ASTM A35 Gr CF3M + Stellite Hardfacing N 6 3 in. to 2 in. (DN ) 5 Shaft 36 St. St. ASTM A479 TY 36 ASTM A564 Gr 630 (H075) Optional 6 Spacer ASTM A 32 TY 36 7 Upper Guide STELLITE No. 6 Upper Guide + O-Ring STELLITE No. 6 + VITON 8 Lower Guide STELLITE No. 6 Lower Guide + O-Ring STELLITE No. 6 + VITON 9 Safety Pin ASTM A479 TY 36 Packing Follower ASTM A582 TY 303 O-Ring VITON 2 Packing CARBON CORE BRAIDED PTFE 3 Packing Flange ASTM A82 GR F304 4 Packing Flange Stud 304 St. St. ASTM A93 Gr B8 5 Packing Flange Stud Nut 304 St. St. ASTM A94 Gr 8 6 Packing Box Ring ASTM A479 TY 36 9 Body Stud 304 St. St. ASTM A 93 Gr B8 20 Body Stud Nuts 304 St. St. ASTM A94 Gr 8 2 Bonnet 36L St.St. ASTM A35 Gr CF3M 22 Body / Bonnet Stud 304 St. St. ASTM A93 GR B8 CL 2 23 Body / Bonnet Nut 304 St. St. ASTM A94 GR 8 24 Body Gasket AISI 36L + GRAPHITE 25 DVD Low Noise Plate ASTM A479 TY Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec

14 Materials of Construction NACE Stainless Steel Construction Ref. No. Body Temperature Range Description 2 Seat Ring 20 F +400 F +750 F 29 C +205 C +400 C Materials Flangeless Body 36 St. St. ASTM A35 Gr CF8M Flanged Body 36L St. St. ASTM A35 Gr CF3M 36 St. St. ASTM A35 Gr CF8M 36 St. St ASTM A35 Gr CF8M + Stellite Hardfacing 3 Seat Ring Retainer 36 St. St. ASTM A35 Gr CF8M 4 Plug Solid Stellite in. to 2 in. (DN 25-50) 36L St. St. ASTM A35 Gr CF3M + Stellite Hardfacing 3 in. to 2 in. (DN ) 5 Shaft ASTM A479 TY 36 St. St. 6 Spacer ASTM A32 TY 36 7 Upper Guide STELLITE No. 6 Upper Guide + O-Ring STELLITE No. 6 + VITON 8 Lower Guide STELLITE No. 6 Lower Guide + O-Ring STELLITE No. 6 + VITON 9 Safety Pin ASTM A479 TY 36 Packing Follower ASTM A479 TY 36 O-Ring VITON 2 Packing CARBON CORE BRAIDED PTFE 3 Packing Flange ASTM A82 GR F304 4 Packing Flange Stud 304 St. St. ASTM A93 Gr B8 5 Packing Flange Stud Nut 304 St. St. ASTM A94 Gr 8 6 Packing Box Ring ASTM A479 TY 36 9 Body Stud 304 St. St. ASTM A 93 Gr B8 20 Body Stud Nuts 304 St. St. ASTM A94 Gr 8 25 DVD Low Noise Plate ASTM A479 TY 36 Note: Standard materials and processes are in accordance with the requirements of NACE specification MR003. Applications requiring compliance to MR or ISO 556 must be reviewed by BHGE. 2 Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

15 Materials of Construction Hastelloy C Construction in. to 4 in. Ref. No. Temperature Range 320 F 58 F +400 F +500 F 96 C 50 C +205 C +260 C Materials Description Body ASTM A494 Gr CX-2 MW 2 Seat Ring HASTELLOY C22 HASTELLOY C22 + PTFE 3 Seat Ring Retainer HASTELLOY C22 4 Plug HASTELLOY C22 5 Shaft HASTELLOY C22 6 Spacer HASTELLOY C22 Upper Guide STELLITE No. 6 7 Upper Guide ALLOY 25 Upper Guide ULTIMET Upper Guide + O-Ring STELLITE No. 6 + VITON Lower Guide STELLITE No. 6 8 Lower Guide ALLOY 25 Upper Guide ULTIMET Lower Guide + O-Ring STELLITE No. 6 + VITON 9 Safety Pin HASTELLOY C22 Packing Follower HASTELLOY C22 O-Ring VITON 2 Packing CARBON CORE BRAIDED PTFE 3 Packing Flange ASTM A82 Gr F304 4 Packing Flange Stud 304 St. St. ASTM A93 Gr B8 5 Packing Flange Stud Nut 304 St. St. ASTM A94 Gr 8 6 Packing Box Ring HASTELLOY C22 9 Body Stud 304 St. St. ASTM A93 Gr B8 20 Body Stud Nuts 304 St. St. ASTM A94 Gr 8 25 DVD Low Noise Plate HASTELLOY C22 Note: Standard materials and processes are in accordance with the requirements of NACE specification MR003. Applications requiring compliance to MR or ISO 556 must be reviewed by BHGE. Material selection must be based on fluid properties and compatibility. 208 Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec 3

16 Dimensions and Weights Dimensions (inches) Valve size in. DN Threaded ends A Flanged and flangeless B C D E F G Threaded ends H J K L / Flangeless Flanged ANSI Class 50 PN 0 ANSI Class 300 PN 6 M ANSI Class 400 PN 25 ANSI Class 600 PN 40 Weight (lbs.) Valve size Actuator size Flangeless Flanged Class 50 Flanged Class 300 Flanged Class 600 in. DN Kg lbs. Kg lbs. Kg lbs. Kg lbs in / in in in in in in in in No No No No Specific Dimensions (inches) for the No.9 Actuator Valve size in. DN B C D E F G L Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

17 Dimensions and Weights Dimensions (millimeters) Valve size in. DN Threaded ends A Flanged and flangeless B C D E F G Threaded ends H J K L / Flangeless Flanged ANSI Class 50 PN 0 ANSI Class 300 PN 6 M ANSI Class 400 PN 25 ANSI Class 600 PN 40 Weight (Kg) Valve size Actuator size Flangeless Flanged Class Baker Hughes, a GE company. All rights reserved. Flanged Class 300 Flanged Class 600 in. DN Kg lbs. Kg lbs. Kg lbs. Kg lbs in / in in in in in in in in No No No No Specific Dimensions (millimeters) for the No.9 Actuator Valve size in. DN B C D E F G L Masoneilan Series Camflex II Rotary Control Valves Tech Spec 5

18 Notes 6 Masoneilan Series Camflex II Rotary Control Valves Tech Spec 208 Baker Hughes, a GE company. All rights reserved.

19 Notes 208 Baker Hughes, a GE company. All rights reserved. Masoneilan Series Camflex II Rotary Control Valves Tech Spec 7

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