ELECTROMAGNETIC SINGLE-DISC CLUTCHES

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1 ELECTROMAGNETIC SINGLE-DISC CLUTCHES Type EBA & EBK EBA EBK Catalogue No. : V/C/14/01 Optional On Requet

2 Part No Decription 01 Rivet 02 Spring plate 03 Armature plate 04 Friction plate 05 Rotor 06 Coil 07 Magnet Body 08 Hub 09 Bearing 10 Spacer Exploded 3D view EBA Exploded 3D view EBA Exploded 3D view EBA 102 2

3 TYPE EBA VORTEX, Electromagnetic tationary field Single Face Clutch Type EBA i a Normally Off type clutch coniting of 3 main part i.e. the Stator with coil, Rotor with the friction material & Armature Plate. When the Stator coil i energized by a uitable DC voltage, a magnetic field i generated which attract the armature to the rotor, providing the clamping force for torque tranmiion. The armature i pring loaded to enure rapid diengagement and zero drag when diengaged a a reult of the current through the coil being cut off. Variou clutch configuration are available to uit different drive intallation requirement. Thee clutche are zero backlah and deigned for dry ue. Rotor Armature Plate Spring Plate Friction Plate Magnetic Flux MOUNTING Magnetic Flux Path in EBA Type Clutch Body The Stator and the optional Hub connecting the Armature hould be mounted centrally on the haft and one diameter with cloe tolerance on each of the two part are available for thi purpoe. The Clutch Rotor i mounted on the haft uing a keyway connection and ecured againt axial movement. Mounting dimenion N under Dimenion table mut be trictly adhered to. Armature Element a per Deign 100, 101 & 102 are available. The Armature component hould be mounted on the haft and ecured againt axial movement following precie etting of the defined working air-gap,. See the Dimenion for the correponding value of. Enure with pecial precaution that the Clearance hole for the Rivet Head on the Armature element are large enough not to interfere and reult in retricting the axial movement of the armature plate. Coil FEATURES 1. Thee clutche are deigned for imple mounting and are eaily adaptable to any mounting requirement a it i manufactured in varied deign 2. The annular pring plate enable a backlah free tranmiion. The pring plate can be available in pre-treed verion enabling very hort operating time or in tandard flat verion enabling higher working gap and hence a higher lifetime 3. The friction face are completely eparated by the pring plate eliminating any drag and permitting ue at very high idling peed 4. Thee unit are practically maintenance free due to the tationary coil and highly wear reitant abeto-free friction urface. Air-Gap ha to be only checked baed on the friction energy in the application 5. Thee clutche are pecially treated and machined for out-of-box ue and give the rated torque within hort number of cycle without neceitating an elaborate running-in proce 6. The pecially heat-treated armature give a very long operating life and increae the longevity of the brake unit. 7. Thee clutche are manufactured and teted in compliance to DIN VDE 0580 norm 8. Thee clutche are CE certified a tandard. They are alo available with UL certification & ROHS Compliance on requet 9. Several optional feature and deign are available for cutomization to pecific application. Different Voltage, Different Bore ize of the Hub & additional mounting and location geometry/dimenion are ome of the main variant poible on requet 10. Cla H inulation ytem to 180 C 11. Stationary Field deign, eliminating current-upply bruh and implifying upply connection The table may not cover the entire range of ize available for offer, o kindly pleae get in touch with our deign team to get option of more ize with alternative torque tranmiion capacity. SPECIAL VERSIONS Limited external diameter, with internal mounting arrangement in application having pace contraint are alo poible to adapt to ome cutomer machine requirement. In thi pecial deign, the mounting hole are provided on an internal flange rather than an external flange a in our tandard EAA erie. Thi retrict the external dimenion, a ome deign contraint would demand. VORTEX can alo offer other cutom built variation for which you are requeted to contact our deign team. NOTE: Thee Clutche are deigned for dry operation and hence the friction urface have to be abolutely free of oil and greae or ele, the torque value drop very ignificantly. 3

4 TYPE EBA Drawing Ø d 1 u Ø Kxn F Ø D 3 Ø D 4 Ø Lxn O Ø d 3 Ø d 2 Ø D 1 Ø D 2 Ø D 5 Ø Hxn Ø Jxn N P Circlip Groove to DIN 472 M 0 Deign 100 (Size 0.15 to 240) Ø Kxn Q b F Ø D 3 Ø D 4 Ø D 6 Ø d 4 T O Ø d 1 Ø d 3 Ø d 2 Ø D 1 Ø D 2 Ø D 5 N W P Circlip Groove to DIN 472 M 1 Deign 101 (Size 0.15 to 240) W F Ø D 3 Ø D 4 Ø D 7 Ø d 5 O Ø d 1 Ø d 3 Ø d 2 Ø D 1 Ø D 2 Ø D 5 X R Circlip Groove to DIN 472 M 2 Deign 102 (Size 01 to 120) 4

5 TYPE EBA TECHNICAL DATA Size Torque (N-m) Ø D 1 h Ø D Ø D Ø D 4 h Ø D Ø D Ø D 7 k F Ø Hxn 6x3 6.5x3 6.3x3 8.5x3 11x3 12x3 15.2x3 18x4 24x4 28x4 32x4 Ø Jxn 3.1x3 3.1x3 3.1x3 4.2x3 5.5x3 6.1x3 8.2x3 10.2x4 12.2x4 16.2x4 18.2x4 Ø Kxn 3.5x4 3.4x4 4.5x4 5.5x4 6.5x4 6.5x4 9x4 9x4 11x4 11x8 13x8 Ø Lxn 5x3 5x3 5.5x3 7x3 9x3 10x3 13x3 16x3 20x4 26x4 30x4 M M M N O P Q M4 M4 M6 M6 M8 M10 M10 M12 M12 M12 M16 R T W X b Ø d 1 H7 (max.) Ø d 2 H Ø d Ø d 4 H7 (max.) Ø d 5 K u Power (w) O n R e q u e t NOTE: 1. Power conumption value are pecified at 20 c 2. Ø d 4 H7 i max. bore. Any cutom-dedicate lower bore ize can be upplied at no additional cot 3. Std. voltage i 24V DC, 96V DC & 190V DC are upplied on demand. Other voltage are alo poible on requet 4. Torque value mentioned are the Static Rated torque 5. Keyway are to DIN 6885 & Circlip groove to DIN 472 or IS Specification are ubject to change without prior notice 7. All dimenion in mm 5

6 TORQUE & EXCITATION CURVE AS PER DIN VDE 0580 M t 1 M 1 M 2 M 3 =0.9M 2 Torque M L t 12 M 4 =0.1M 2 t t 11 t 2 Current (Excitation) I TYPE EBA SELECTION DATA Size M 1 [N-m] NOTE: 1) Mean value for witching on the DC ide with rated air gap and warm coil Standard voltage 24 V +5%/-10% to DIN VDE 0580 (other voltage on requet) Thermal cla H (180 C), optionally available with UL certification OPERATING TIMES: The operating time lited in the Technical data are valid for witching on the DC ide with the rated air gap and a warm coil. The time are mean value whoe accuracy will be determined for example by the type of rectification and the air gap. Identification Decription M 1 [N-m] Static torque M L [N-m] Load Torque J [kg cm 2 ] Moment of inertia, reduced to clutch haft N max [RPM] Maximum Speed t 1 [] Engagement time, t 1 =t 11 +t 12 t 2 [] Diengagement time (time from the beginning of the torque reduction until 0.1 M 1 ) i reached t 11 [] Repone delay time (time between the voltage being connected and the torque tarting to rie) t 12 [] Rie time (time from the beginning of the torque rie until 0.9 M 1 i reached) 6 n max RPM Rotor ide J [kg cm 2 ] Operating time 1) Armature ide [m] Weight approx [Kg] Deign 100 Deign 101 Deign 102 t 11 t 12 t 1 t 2 Deign 100 Deign 101 Deign Data on requet Data on requet

7 TYPE EBK VORTEX alo produce the EBK erie of ingle dic clutche which typically work on the ame principle a the EBA erie but are characterized by their higher flexibility due to their metallic friction urface a oppoed to the conventional teel - friction liner mating urface. They alo give a higher torque for the imilar ize and more importantly can function even in wet environment albeit with reduced torque tranmiion capacity. CONSTRUCTION AND MODE OF OPERATION Spring Plate Armature Plate Magnetic Flux Body Coil Rotor Magnetic Flux Path in EBK Type Clutch Thee clutche have no lip ring and are maintenance-free. An important feature i the double magnetic flux path in the armature, which enable the force of the magnetic field to be ued twice. Thi give a high torque capacity with mall phyical dimenion and a relatively large bore. The friction urface are of metal, making thee clutche particularly acceptable from the environmental point of view becaue the organic friction lining containing abeto commonly found in other ingle-dic clutche are eliminated. They are alo uitable for wet or dry operation. The clutche need to be run-in briefly or to be operated a few time with a peed differential before they will develop their full rated torque. In dry operation they are unaffected by oil or greae. A diaphragm pring i ued for tranmitting the torque without radial float. It i attached to the face of the armature at 3 or 6 point and ecured to the mating component (driving or driven gearwheel, flange, etc.) by 3 bolt. Thee clutche comprie a tationary magnet body containing the coil, rotor and armature. The magnet body i bolted to the machine houing wherea the rotor i mounted on the haft to be coupled. It rotate in the tationary magnet body with a mall radial air gap. The armature i ecured to the face of the driving or driven part by 3 bolt. Armature Dic Rotor or Magnetic Flux Dic Preloaded Diaphragm Spring Armature Dic with Preloaded Diaphragm Spring Plate (Shown Exaggerated) Wet Operation Retaining End for Armature Dic The torque i tranmitted by the rotor and the armature; it i unimportant whether the rotor or armature i driving or driven, it imply depend on the mounting arrangement of the particular application. Good central alignment of the three part (magnet body, rotor and armature) i neceary in accordance with the tolerance tated in Deign note (paragraph 4 and 5). DESIGN NOTES 1. Thee ingle-dic clutche have metal friction face and are uitable for dry or wet operation. The following criteria affect the choice of uitable operating condition: Dry Operation In dry operation, ingle-dic clutche have high torque capacitie and hort operating time. The actual torque value are given in the Selection table. However, the friction urface are ubject to wear in normal ue and therefore have a finite life. Should mall quantitie of oil or greae contaminate the friction urface in dry operation, the torque capacity will be reduced briefly but will be regained after a few operation involving lipping. If there i no lipping, i.e. frictional work, thi elf-cleaning action will not occur. When intalling a new clutch the friction urface hould be cleaned to remove the anti-corroion oil film applied, prior to dipatch, otherwie the tated torque value will not be attained. If there i contant heavy contamination by oil or greae there will be a reduction in torque capacity Single-dic clutche lubricated with oil or greae have lower torque capacitie and longer operating time. Provided the lubrication i adequate to control the energy diipation, they are completely free from wear and therefore require abolutely no maintenance. More detailed deign note regarding wet operation are available on requet. 2. The torque loading of the clutche i tranferred to the haft uing key to DIN 6885, Sheet 2. In the cae of mall type with bore up to 8 mm, the connection between haft and rotor i made by pinning, bonding or interference fit. The rotor mut be located axially on the haft. 7

8 3. The clutch can be intalled either horizontally or vertically with the armature at the top or bottom, a required 4. When clutche are ued for connecting two haft the value of center offet mut be within pecified limit for which pleae contact our deign team; for rough reference, thee value are alo given in the table. If the required accuracy cannot be obtained, the rotor and armature mut be located centrally on one haft extenion and the torque tranmitted to the econd haft extenion via a flexible coupling. A radial air gap mut be left between the rotor and the magnet body otherwie both will uffer damage. Thi i why the tated value of centre offet mut never be exceeded. Central alignment i provided by diameter D4 and D3 on the magnet body. It i preferable for the central alignment to be on an anti-friction bearing in D3 enabling the axial poition of the magnet body to the rotor to be fixed at the ame time. Central alignment of the armature i provided by the 3 fixing bolt only. It mut not be centered or located in other way. However, it i eential for the tapped hole to be accurate in pitch and pitch circle diameter. 5. Fitting the Armature The armature i bolted to the mating part (flange, belt pulley, etc.) at 3 point. There are appropriate through-hole in the diaphragm pring and counter bore for the bolt head; ocket head crew to DIN 84 or hexagonal ockethead crew to DIN 7984/6912 hould be ued. Locking of the crew to the diaphragm i impractical; they mut therefore be ecured by adheive, or by caulking or locknut. When the armature i fitted, the diaphragm pring i preloaded in the axial direction in order to produce rapid operation of the clutch. Thi alo enure that the armature doe not rattle or rub againt the rotor or clutch dic. Thi preloading i unneceary on the electromagnet clutche of thi EBK erie for ize EBK 0.05 and In pecial cae the ize EBK 0.5 to 125 can alo be ued without preloading, to utilize the greater travel and hence achieve long interval between readjutment in dry operation. SPECIAL VERSIONS Limited external diameter with internal mounting arrangement in application having pace contraint are alo poible to uite ome cutomer machine requirement. In thi pecial deign, the mounting hole are provided on an internal flange rather an external flange a in our tandard EAR erie. Thi retrict the external dimenion, a ome deign contraint would demand. VORTEX can alo offer other cutom built variation for which you are requeted to contact our deign team 8

9 TYPE EBK FITTING OF THE ARMATURE ARMATURE WITHOUT PRELOADING Size Travel. min Travel max. mm Without preloading mm a mm Receing of rivet head in mating part Receing of rivet head in mating part (ue only in pecial cae) a EBK 0.05 to EBK 0.16 a a EBK 0.5 to EBK 16 EBK 32 to EBK 125 ARMATURE WITH PRELOADING Size Travel min mm Travel max mm Without receing of rivet head in mating part With preloading a+u a+c mm u or c mm Receing of rivet head in mating part (preloading by waher between diaphragm pring and armature) e mm u c e a+u a+c EBK 0.5 to EBK 32 EBK 63 to EBK 125 9

10 TYPE EBK DRAWINGS Ø D 5 Ø D 1 Ø D 2 u r E Ø D 4 Ø d 4 Ø L O b Ø d 3 Ø d 2 a a Ø d 6 Ø J P E M 0 Ø Kxn Fig. A (Size 0.05 to 0.16) M 0 Ø d6 Ø D 3 Ø D 2 u t Ø D 1 r E Ø D 4 Ø d 4 a O b Ø d 1 Ø d 3 Ø d 2 Ø D 5 Ø J E P Ø Kxn Fig. B (Size 0.5 to 04) M 0 t E Ø D 4 Ø d 4 a O b Ø Kxn Ø L Ø D 5 Ø D 2 Ø D 1 Ø D 3 Ø d 6 Ø d 1 Ø d 2 E Ø J P Fig. C (Size 08 to 125) 10

11 TYPE EBK TECHNICAL DATA Size Max Torque in Dynamic N-m Static D 1 h D D D D E Ø Kxn 2.7x6 3.2x6 3.2x6 4.3x6 5.3x6 6.5x6 6.6x6 9x6 11x6 14x6 18x6 J Ø L M O f) p a b d 1 * d 2 H d d d e) t r u POWER [W] at 20 C at 120 C NOTE: 1. Alo available with AMP connecting plug a option on pecial requet 2. * d 1 i the maximum bore. For other td. lower bore contact our deign team. Cutomer dedicated bore ize alo upplied on requet at additional cot. 3. Hub bore, fit H7 & key way to DIN 6885 heet 2/fit p9 4. Std. voltage i 24 V. DC. Electrical data i pecified for td. voltage. Other voltage are alo poible on requet 5. e) Tolerance for ize 0.05 to 32: +0.1; 63 & 125: f) Tolerance for ize 0.05 to 4: -0.1; 8 & 125:

12 TORQUE & EXCITATION CURVE AS PER DIN VDE 0580 M t 1 M 1 M 2 M 3 =0.9M 2 Torque M L M 4 =0.1M 2 t t 12 t 11 t 2 Current (Excitation) I TYPE EBK SELECTION DATA Dry Operation Wet Operation Operating time [m] Size M 1 M 2 M 1 M 2 n J kg cm 2 max Weight approx Dry Operation Wet Operation Min -1 [Kg] [Nm] Rotor ide Armature ide t 11 t 12 t 1 t 2 t 11 t 12 t 1 t On requet NOTE: Dry operation, 24 V DC (other voltage on requet) Wet operation poible; value available on requet UL certified inulation available on requet Identification Decription Identification Decription J [kg cm 2 ] Moment of inertia, reduced to clutch haft t 1 [] Engagement time, t 1 =t 11 +t 12 M 1 [N-m] Static torque t 2 [] Diengagement time M 2 [N-m] Dynamic torque t 11 [] Repone delay time M L [N-m] Load Torque t 12 [] Rie time 12

13 PERMITTED CENTRE OFFSET TYPE EBA Permitted centre offet in mm Size Rotor axi B / armature Rotor axi B / magnet Armature ide axi C / ide axi C body A or E armature outer dia D D C B A E TYPE EBK Permitted centre offet in mm Size Rotor axi B / armature Rotor axi B / magnet Armature ide axi C / ide axi C body A or E armature outer dia D A E B D C 13

14 INSTALLATION EXAMPLES 1) EBA clutch ued with (EAA) brake --- The Clutch on the right for driving the driven haft and the connected pur gear & The Brake on the left for intantaneou toppage of the driven haft and the pur gear. The Clutch and Brake Armature are connected to a common Hub with the Clutch Rotor rigidly connected to the drive haft. 2) EBA clutch driving a machine element (gear, pulley or like) --- Mounting Armature to deign 100 directly on the driven machine element, eliminating need of an Armature-Hub. A pacer-ring between the Clutch Rotor and the Inner race of the ball-bearing maintain the working air-gap 3) EBK clutch ued with (EAR) brake --- The Clutch on the left to connect the drive to the Spur Gear from the haft while the Brake on the right, fixed to the Houing, for intantaneou toppage of the gear drive. Both the Clutch and Brake Armature are fitted directly to the Spur Gear. 4) EBK clutch ued in combination with a V-belt Pulley --- Armature fixed directly to the Pulley connect the drive between the Pulley & the Shaft. The Spacer Rig between the Clutch Rotor face and the inner race of the ball-bearing et the working air-gap in the Clutch. (5) EBK clutch & (EAR brake) mounted in houing for wet operation --- High energy diipation & high peed neceitate internal lubrication. Clutch & brake are fitted without preloading of the diaphragm pring but with increaed armature travel o that a good flow of oil can be paed between the friction urface. 14

15 Exploded 3D view (Size EBK 0.05 EBK 0.16) Part No Decription 01 Spring plate 02 Armature plate 03 Rotor 04 Coil 05 Body Exploded 3D view (Size EBK 0.5 EBK 04) Exploded 3D view (Size EBK 08 EBK 125) 15

16 Subject to technical change without notice. Copyright reerved. India foremot manufacturer of a wide range of clutche & brake Work & Head Office: Plot B-3, Phae-II, M.I.D.C, Manpada road, Dombivli (E), Thane , Maharahtra. INDIA Telephone: , , Tele-fax: ale@vortex-clutch.com Webite: Deign by mdolution.com

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