Standard JIP ball valves (PN 16, 25, 40)

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1 (PN 16, 25, 40) Description Danfoss is a range of reduced bore shut off valves developed for District eating and District Cooling networks, with circulating medium. It is a range of steel ball valves with fully welded body. The valve design makes them ideal for building installation due to: Energy saving: with optimum flow design valves have highest kv on the market and consequently lowest pump energy costs. ong lifetime and optimal tightness due to design and material selection in ball seal and stem seal (carbon reinforced PTE) ; The valves are maintainance free, besides the shut off valves in the core distribution network Danfoss offers a range of supplementary valves, e.g. hot tap valves, branching valves, twin valves and draining valves. Main data: k VS = m 3 /h PN 16 / 25 / 40 Temperature: C Medium: Circulation water / glycolic water up to 50 % Min. storage and transport temperature: 40 C Approvals and norms: 100 % final inspection. eak and shell test as well as dimension and functionality test is performed on each and every valve according to applicable standard (EN part 1 P10-P11-P12 & part 2 20). PED Directive 97/23/EEC Modul 1 Danfoss A/S is certified according to ISO 9001 urthermore certified according to ISO and OSAS DEN-SMT/SI VD.KD.D6.02 Danfoss 12/2014 1

2 Ordering JIP-WW welding JIP- flange Code No. WW PN 25 WW PN 40 PN 16 PN 25 PN N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N0955 Code No. WW PN 25 Code No. PN 16 Code No. PN 25 Valve with worm gear Valve with gear flange Valve with worm gear Valve with gear flange Valve with worm gear Valve with gear flange N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N0187 JIP-II internal thread JIP-IW internal thread/welding Code No. II PN 40 Code No. IW PN 40 -handle high stem T-handle low stem -handle high stem T-handle low stem N N N N N N N N N N N N N N N N N N VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

3 Ordering JIP-W flange/welding Code No. PN 16 PN 25 PN N N N0710 See table to the right N N N N N N N N N N N N N N N0985 Copper valves JIP-CC copper JIP-IC internal thread /copper Max temp. 130 Code No. CC PN 16 IC PN N N N N N N4087 Copper twin valves for single pipe connection JIP-IC internal thread / copper Max temp. 130 Code No. IC PN 16 with T-handle N N4071 Twin valves for single pipe connection T-handle ( 15-25) or -handle ( 32) JIP- WW welding JIP-II internal thread JIP IW internal thread / welding Code No. WW PN 40 II PN 40 IW PN N N N N N N N N N N N N0916 DEN-SMT/SI VD.KD.D6.02 Danfoss 12/2014 3

4 Ordering Twin valves for double pipe connection T-handle JIP-IW internal tread / welding JIP-II internal thread Code No. IW PN 40 II PN N N N N N N7026 Draining valves JIP-WE cc welding/external thread with closing cap WE PN 40-hex vers. WE PN 40--handle N N N N N N N N N4327 Actuators Code No. Auma NORM Auma MATIC N N N N N N N N N N N N N N N N8440 Worm gear Description Worm gear Position indicator with end switch Worm gear for reduced bore 065N N8073 Worm gear for reduced bore 065N N8074 Worm gear for 250 reduced bore 065N N8077 Worm gear for reduced bore 065N N8082 Worm gear for 400 reduced bore 065N N8113 Worm gear for reduced bore 065N N8136 End switch for end position indication IP V ac/5 A. 110 V ac / 5A. 24 V dc / 3 A. Temperature range: 15 C to +80 C. Gear and end switches must be ordered on separate code nos. and will be mounted from factory. If there is a demand for end switches on existing ball valves, please contact your Danfoss sales representative. 4 VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

5 Ordering Accessories Replacement handles Type of handle ixation Code No. T Alu spring pin 065N8255 Steel with plastic grip spring pin 065N8256 Steel with plastic grip spring pin 065N8257 Steel 65 with plastic grip spring pin 065N8258 Steel with plastic grip spring pin 065N8259 Steel 125 with plastic grip spring pin 065N8260 Steel 150 with plastic grip spring pin 065N8261 Steel angled 200 with plastic grip screw 065N8001 Red knobs (bag with 100 pieces) Blue knobs (bag with 100 pieces) Marking knobs for handles (red/blue) Code No. 065N N8304 Technical data K VS [m 3 /h] PN 16/ 25/ 40 16/ 25 Temp range C Medium Circulation water / glycolic water up to 50 % Design & Material 1 Welding end Steel P235G 1A lange Steel P245G 2 Shell Steel P235G 3 Ball seal retainer Steel P235 4 Ball Stainless steel 5 Ball seal Carbon reinforced PTE 6 Stem Stainless steel 7 Washer Carbon reinforced PTE 8 Stem sealing rings Carbon reinforced PTE 9 Compression nut Steel 10 Packing box Steel P235G 11 Pin Spring steel 12 andle Steel with handle DEN-SMT/SI VD.KD.D6.02 Danfoss 12/2014 5

6 Design & Material 1 Welding end Steel P235G 1A lange Steel P245G 2 Shell Steel P235G 3 Ball seal retainer Steel P235 4 Ball Stainless steel 5 Pipe insert Stainless steel 6 Support ring Stainless steel 7 Disc spring Domex 650 MC 8 Ball seal Carbon reinforced PTE 9 Stem Stainless steel 10 Washer Carbon reinforced PTE 11 Stem sealing rings Carbon reinforced PTE 12 Compression ring Steel 13 Compression nut Steel 14 Packing box Steel P235G 15 Pin Spring steel 16 andle Steel with handle handle 1 Welding end Steel P235G 1A lange Steel P245G 2 Guiding pipe Steel P235 3 Shell Steel P235G 4 Ball seal retainer Steel P235 5 Ball Stainless steel 6 Pipe insert Stainless steel 7 Ball seal Carbon reinforced PTE 8 Disc spring Domex 650 MC 9 Stem Stainless steel 10 Washer Carbon reinforced PTE 11 Packing box Steel P245G 12 Steam sealing rings Carbon reinforced PTE 13 Compression ring Steel 14 Compression nut Steel 15 Stopsector Stainless steel 16 andle Steel 200 with handle 6 VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

7 Design & Material 1 Welding end Steel P235G 1A lange Steel P235G 2 Guiding pipe Steel P235G 3 Shell Steel P235G 4 Ball seal retainer Steel P235 5 Ball Stainless steel 6 Guide pipe Stainless steel 7 Ball seal Carbon reinforced PTE 8 Disc spring Domex 650 MC 9 Stem Stainless steel 10 Washer Carbon reinforced PTE 11 Packing box Steel P245G 12 Stem sealing rings Carbon reinforced PTE 13 Compression ring Steel 14 Compression nut Steel 15 Simmerring Rubber 16 Key Steel with gear flange Technical data Pressure drop/velocity ΔP (bar) 1,0000 0,5000 0,1000 0, / ,0100 0,0050 0,0010 0,0005 0,0001 JiP RB 0,1 0, m/sec DEN-SMT/SI VD.KD.D6.02 Danfoss 12/2014 7

8 Technical data Pressure drop/flow ΔP (bar) 1,0000 0,5000 0,1000 0,0500 0, ,0050 0,0010 0,0005 0,0001 JiP RB m3 /h Pressure/temperature Bar M PA 40 4,0 35 3, ,0 25 2,5 20 2, ,5 10 1,0 5 0,5 0 0 Water (operating area) Steam C 8 VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

9 Dimensions JIP-WW welding/ welding S ØC T G3 ØB ØA h ØC g ØB ØA G1 G2 E O ØA T ØB h g E ØC S O G1 G2 G3 kg PN ,4 21, , ,4 26, , ,3 2,6 33, , ,3 42, , ,1 48, , ,1 2,9 60, ,8 PN ,9 76, , ,2 88, , ,6 114, , , ,5 168, ,3 219, ,3 273, , , ,8 406, , , ,5 610, Weights are based on PN 40/25 versions : Dimensions and weights are PN 25 and including worm gear. JIP-II internal thread S ØC ØC ØA R ØA R ØA R low low high high ØC S kg 15 42,4 ½ , ,4 ¾ , , , ,3 1 ¼ , ,1 1 ½ , , ,3 DEN-SMT/SI VD.KD.D6.02 Danfoss 12/2014 9

10 Data sheet Dimensions JIP- flange/flange S A D D A D ØA * 15 42,4 15 D I D I h g E ØC S O G1 G2 G3 kg PN 16 PN , , , ,3 20 See table PN , ,3 25 to the right , , , , ,7 PN 16 PN Weights are based on PN 40/25 versions : Dimensions and weights are PN 25 and including worm gear. * - internal nominal diameter JIP-IW internal hread/welding S ØC ØC ØB R ØA ØB R ØA ØA ØB R * low T low high high ØC S kg 15 42,4 21,3 ½ , ,4 26,9 ¾ , ,3 33, , ,3 42,4 1 ¼ , ,1 48,3 1 ½ , ,9 60, ,3 * - internal nominal diameter 10 VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

11 S ØC ØA ØB D I d p q ØK ØR ØK ØR n n r r Data sheet Dimensions JIP-W flange/welding D I D I ØA ØB * C S kg PN 16 PN ,4 21, , ,4 26, , ,3 33, , ,3 42, , ,1 48, , ,9 60, ,9 PN 16 PN , , , , , , Weights are based on PN 40/25 versions : Dimensions and weights are PN 25 and including worm gear. * - internal nominal diameter Valve top and gear flange Open position q 125 Gear flange Reduced bore / Gear flange 10 No. of bolt holes d n p q r mm , , Diameter of bolt holes D K R mm DEN-SMT/SI VD.KD.D6.02 Danfoss 12/

12 Data sheet Dimensions ouse insertions Single valve JIP-CC copper JIP-IC internal thread / copper Max temp. 130 ØA ØB CC IC kg PN ,4 18/21,3/ , , /125/105 0, , ,10 * - internal nominal diameter ouse insertions Twin valve - single pipe JIP-IC internal thread/copper Max temp. 130 A C kg PN , , ,00 ouse insertions Twin valves - single pipe JIP-WW welding JIP -II internal thread JIP IW internal thread/welding A C kg PN , , , ,5 12 VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

13 Dimensions ouse insertions Twin valves - double pipe JIP-II/JIP-IW internal thread C kg PN , , ,3 JIP-WE cc welding / external thread with closing cap D ØA ØB * 2 PN 40 -handle Thread ex. kg 15 42,4 21, /4 19 1, ,4 26, /4 19 1, ,3 33, , ,3 42, /4 19 2, ,1 48, /2 27 3, ,9 60, ,4 * - internal nominal diameter DEN-SMT/SI VD.KD.D6.02 Danfoss 12/

14 AUMA NORM electrical actuators for Danfoss ball valves Danfoss ball valves Type Auma Actuators Operating time for 90º turn [s] SQ 05, SQ 07, SQ 10, SA 07,6+GS 100,3+VZ 4, SA 10,2+GS 125,3+VZ 4, SA 10,2+GS 160,3+GZ 160,3 207 The actuators can be equipped with various accessories. Control and regulating unit AUMA Matic in the basis design can be supplied. or other mains voltages than 3 400V/50z or additional questions please contact us. When commissioning and under certain problematic system conditions, it can be necessary to choose slower actuators to avoid water hammering and oscillations. eatures: 2 limit switches opening/closing 2 torque switches - opening/closing eater Blinker switch for operating phase Manual operation with hand wheel Thermo switch Main Data: Nominal voltage: VAC, 50z Grade of enclosure: IP 68 Wiring diagram: TPA 00R1AA VD.KD.D6.02 Danfoss 12/2014 DEN-SMT/SI

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16 16 VD.KD.D6.02 Produced by Danfoss A/S 12/2014