Ball Valves. Data sheet. Description
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1 Ball Valves Description Danfoss JIP ball valves are shut off valves developed for District Heating and District Cooling networks, with circulating medium. It is a range of steel ball valves with fully welded body. The valve design makes them ideal for building installation due to: the valve body design makes them resistant to high axial forces and ensures a controlled operating torque; designed flow in the valve is optimized. This means increased capacity, reduced flow resistance and thus lower pump energy cost; optimal tightness and long lifetime due to design and material selection in ball seal and stem seal (Carbon reinforced PTFE); the valves are maintainance free, besides the shut off valves in the core distribution network Danfoss offers a range of supplementary valves, e.g. hot tap valves, branching valves, house insertions and twin valves. Main data: k vs= m 3 /h PN 16/ 25/ 40 Temperature: C Medium: Circulation water / glycolic water up to 50% Approvals and norms: 100% final inspection. Leak and shell test as well as dimension and functionality test is performed on each and every valve according to applicable standard (EN part 1 P10-P11-P12 & part 2 F20). PED Directive 97/23/EEC Modul H1 Danfoss A/S is certified according to ISO 9001 Furthermore certified according to ISO and OHSAS VD.KD.D2.02 Danfoss 07/2010 1
2 Ordering JIP-WW welding JIP-FF flange Danfoss code No. WW PN25 WW PN40 FF PN16 FF PN 25 FF PN N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N0955 Danfoss code No. WW PN 25 Valve with worm gear Valve with gear flange [ mm] Danfoss code No. FF PN16 Valve with worm gear Valve with gear flange Danfoss Code No. FF PN25 Valve with worm gear Valve with gear flange N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N0187 JIP-II internal thread JIP-IW internal thread/welding Danfoss Code No. II PN 40 Danfoss Code No. IW PN 40 L-handle high stem T-handle low stem L-handle high stem T-handle low stem N N N N N N N N N N N N N N N N N N VD.KD.D2.02 Danfoss 07/2010
3 JIP-FW flange/welding Danfoss Code No. PN 16 PN 25 PN N N N See table to the right 065N N N N N N N N N N N N N N N0985 Valve with worm gear Danfoss Code No. PN 16 PN 25 Valve with gear flange Valve with worm gear Valve with gear flange N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N N0682 Hot tap valves JIP-WW welding Danfoss code No. Valve Valve with handle PN N N N N N N N N N N N N N N N N0143 VD.KD.D2.02 Danfoss 07/2010 3
4 Ordering Branching valves JIP-WW welding JIP-IW internal thread/ welding Danfoss Code No. WW PN25 No. WW PN40 No. IW PN N N N N N N N N N N N N N N N N2157 House insertions Single valve JIP-CC copper JIP-WC welding / copper JIP-IC internal thread / copper Max temp. 130 Danfoss code [ mm] No. CC PN 10 No. CC PN 16 [ mm] No. WC PN 10 No. WC PN 16 No. IC PN N N N N N N4064 See table See table 25 PN16 to the 065N PN16 to the 065N N right 065N right 065N N N N N N House insertions Twin valve - single pipe JIP-CC copper L or T handle JIP-IC internal thread / copper Max temp. 130 Danfoss code No. CC PN 16with L-handle No. CC PN 16 with T-handle No. IC PN 16 with T-handle N N N N N N N N N N VD.KD.D2.02 Danfoss 07/2010
5 House insertions Twin valves, single pipe, T-handle JIP- WW welding JIP-II internal thread JIP IW internal thread / welding Danfoss Code [ mm] No. WW PN 40 No. II PN 40 No. IW PN N N N N N N N N N N N N N N N N N N0926 House insertions Twin valves, double pipe, 45, T- handle JIP-IW internal tread / welding JIP-II internal thread Danfoss Code No. JIP-IW PN 40 No. JIP-II PN N N N N N N7026 Special valves: JIP-DD welding, detachable ends JIP-WE cc welding, closing cap and chain hexagon L handle Danfoss code No. DD PN 25 No. WE PN 40-hex vers. No. WE PN 40-L-handle N N N N N N N N N N N N N N N4327 VD.KD.D2.02 Danfoss 07/2010 5
6 AUMA NORM electrical actuators for Danfoss ball valves without or with AUMA Matic 3 x 400 VAC /50 Hz. TP 110/001 Danfoss code Danfoss code No. with AUMA Matic AM N N N N N N N N N N N N N N N N8440 Ball valve - Accesories Description Code No. Code No. End switch Worm gear for reduced 065N N8073 Worm gear for reduced 065N N8074 Worm gear for 250 reduced 065N N8077 Worm gear for 300/350 reduced 065N N8082 Worm gear for 400 reduced 065N N8113 Worm gear for reduced 065N N8136 End switch for end position indication IP V ac/5a. 110 V ac / 5A. 24 V dc / 3A. Temperature range: -15 C to +80 C. Gear and end switches must be ordered on separate code nos. and will be mounted from factory. If there is a demand for end switches on existing ball valves, please contact your Danfoss sales representative. Replacement handles Type of handle T Alu L Alu with plastic grip L Alu with plastic grip L Alu. 65 with plastic grip L Alu with plastic grip L Steel 125 / 150 L Steel 200 Code No. 065N N N N N8259 on request 065N8001 Marking knobs for alu handle (red/blue) Handles Red button for alu. handles (bag with 100 pieces) Blue button for alu. handles (bag with 100 pieces) Code No. 065N N VD.KD.D2.02 Danfoss 07/2010
7 Hot tap tool box JIP JIP Steam / hot water hose 5m Danfoss code number 065N N N8244 Accessories for hot tap tool box O-ring set O-ring set Center drill 6.35 mm with barb Feed tool Handle for feed tool Hot tapping tool Reduction gear 1:7 (65-100) 065N N N N N N N8102 Drills and hole saws for hot tap tool box Valve size Hole saw. drill rod. retainer complete Hole saw Adapter for hot tap valves 20 (15) Drill incl. drill rod: 065N N /32 ( 24) 065N N N /50 ( 40) 065N N N ( 48) 065N N N ( 65) 065N N N ( 79) 065N N N8095 Technical data Kvs [m3/h] PN 16/ 25/ 40 Temp range C Medium Circulation water / glycolic water up to 50 % Material Shell (Valve body) Weldable steel* e.g. P235GH / W. number Stem Stainless steel e.g. X2CrNi19-11 (EN10272) / W. Nr Ball Stainless steel e.g. X5CrNi18-10 (EN10088) / W. Nr Seat rings Carbon reinforced PTFE Steam sealings Carbon reinforced PTFE Gear box Cast iron with stainless steel trim Flanges EN1092-1Mat Nr. 3E0 e.g. P245GH / W. Nr *) Meeting the requirements of the PED VD.KD.I1.02 Danfoss 07/2010 7
8 Technical data Pressure drop/velocity ΔP (bar) 1,0000 0,5000 0,1000 0, / ,0100 0,0050 0,0010 0,0005 0,0001 JiP RB 0,1 0, m/sec 8 VD.KD.D2.02 Danfoss 07/2010
9 Technical data Pressure drop/ flow ΔP (bar) 1,0000 0,5000 0,1000 0,0500 0, ,0050 0,0010 0,0005 Technical data Pressure / temperature 0,0001 JiP RB m3 /h Bar M PA 40 4,0 35 3,5 30 3, ,5 20 2,0 15 1, ,0 5 0,5 0 0 Water (operating area) Steam C VD.KD.D2.02 Danfoss 07/2010 9
10 Data sheet Dimensions: JIP-WW welding JIP-FF flange S T D A T B D L H Hh E F C S O G1 G2 G3 kg , , , , , , , , Weights are based on PN 40/25 versions : Dimensions and weights are PN 25 and including worm gear JIP-II internal thread S A D D A R D L H low F low H high F high C S kg ½ ¾ ¼ ½ VD.KD.D2.02 Danfoss 07/
11 D D Data sheet JIP-FF flange / welding S A D L D L L DF I L DF I A D* PN 16 PN 40 H Hh Hg E F C S O G1 G2 G3 kg See table PN40 to the right Weights are based on PN 40/25 versions : Dimensions and weights are PN 25 and including worm gear D* - internal nominal diameter JIP-IW internal thread/welding S A B R D* L H low T F low H high L F high C S kg ½ ¾ ¼ ½ D* - internal nominal diameter 11 VD.KD.D2.02 Danfoss 07/2010
12 D Data sheet Dimensions: JIP-FW flange/ welding S A B D* L DF I L DF I H Hh Hg E F C S O G1 G2 G3 kg Weights are based on PN 40/25 versions : Dimensions and weights are PN 25 and including worm gear. D* - internal nominal diameter JIP hot tap welding JIP-WW welding Allen key plug T T D [ mm] A B D* T L H H w. handle kg D* - internal nominal diameter VD.KD.D2.02 Danfoss 07/
13 Data sheet JIP-WW branching JIP-IW welding Allen key plug Allen key plug T T D A B D* T L WW L IW H kg D* - internal nominal diameter House insertions Single valve JIP-CC copper JIP-WC welding / copper JIP-IC internal thread / copper Max temp. 130 A B L CC L WC L IC H kg D* - internal nominal diameter 13 VD.KD.D2.02 Danfoss 07/2010
14 House insertions Twin valve - single pipe JIP-CC copper L o T handle JIP-IC internal thread / copper Max temp. 130 A C H L-handle H T-handle red/ blue H T-handle kg House insertions Twin valves - single pipe JIP-WW welding JIP -II internal thread JIP IW internal thread/welding A C H hex. H L-handlered/ blue H T-handle kg House insertions Twin valves - double pipe including T-handle 45 version JIP-II/JIP-IW internal thread C H hex. H L-handle H T-handle kg VD.KD.D2.02 Danfoss 07/
15 D Data sheet Special valves: S JIP-DD welding, detachable ends A B D* L Lh H S Key X kg D* - internal nominal diameter Special valves: JIP-WE cc welding, closing cap and chain hexagon or L handle D A B D* F L L2 H H L- handle Thread Hex. kg / / / / D* - internal nominal diameter 15 VD.KD.D2.02 Danfoss 07/2010
16 AUMA NORM electrical actuators for Danfoss ball valves 3 x 400 VAC / 50 Hz. TP 110/001 For Danfoss ball valves 3 x 400 VAC 50 Hz (S2-15 min.) A Type Operating time for 90º turn SG SG SG SG 10.1SA 07.5-GS SA 07.5+GS VZ SA 07.5+GS VZ SA 07.5+GS GZ SA 10.1+GS GZ Type SG 05.1 SG 10.1 std. design Type SA with Auma worm gear type GS in std. design Terminal plan TP 110/001 The actuator is equipped with: 2 limit switches 1 for opening / closing 2 torque switches, 1 for opening / closing Heater Blinker switch for operating phase Hand wheel Thermo switch The actuators can be equipped with various accessories. Control and regulating unit AUMA Matic in the basis design can be supplied. The actuators are in standard IP 67, but at an additional price they can be delivered in IP 68. For other mains voltages than 3 x 400V/50Hz or additional questions please contact us. When commissioning and under certain problematic system conditions, it can be necessary to choose slower actuators to avoid water hammering and oscillations. Danfoss A/S Bodebjergvej 22 DK-5620 Glamsbjerg Telephone: Fax: jip@danfoss.com Homepage: 16 VD.KD.D2.02 Produced by Danfoss A/S 07/2010
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