X=ATEX BUTTERFLY VALVES + SA & NA ACTUATOR

Transcription

1 B. V. E page AD E page 13 Ambient temperature -15 C / +70 C NBR SS NBR carboxyle SS GS cast iron 316 SS EPDM CH. EPDM NBR GS cast iron 316 SS NBR EPDM SS 316 SS 316 SS FPM White NBR SILICONE Natural gas NF-ROB GAZ authorisation 5 bar WT min -10 C WT max +60 C Powdery - abrasive -10 C +90 C Hot water Cold water warm water (110 C at peak) - ACS Hydrocarbon, natural gas, compressed air -10 C -10 C -10 C +130 C +90 C +90 C Hydrocarbon, natural gas, compressed air Demineralised water alkalis (110 C at peak) - ACS -10 C -10 C +90 C +90 C -5 C -10 C -15 C +150 C +80 C +150 C X ER Copper-alu NBR 1183 Polished SS Food SILICONE Seawater Food fluids (FDA authorisation) M 1158 Compatible aggressive fluids, petrol Compatible food fluids Oils and fat TR GS cast iron Example of applications S2-70% TR 1141 E According to the table below AD X Liner ER Butterfly 10 bar up to DN 400 Fluid temperature: WT Service factor Ref. 16 bar up to DN 300 Fluid pressure: WP TR DN to DN 100 Connection between flanges PN10/16 and ANSI 150 RF Supply voltages: 12 V CC, 24V AC-DC and 230V AC M IP 67 B. V. E AD TR X ER LIMITS OF USE AVAILABLE MODELS M Cert. B. V. AD TR X R 3.1 ISO 9001 E R AD X=ATEX BUTTERFLY VALVES + SA & NA ACTUATOR -10 C +80 C -15 C +150 C X 1/21

2 BUTTERFLY VALVES + SA ACTUATOR DIRECTIVES AND MANUFACTURING STANDARDS Item Standard ON Item Standard Pressure Equipment Directive 97/23/EC ATEX Directive Cat. III modules B+C Final test ISO 5208 II 2G/D Tx zones 1,2,21 and Face-to-face dimension ISO 5752 series 20 Flange dimension EN Connection Motorisation ISO 5211 Sanitary conformity ACS No. 07 ACC LY 504.V. MER.V. MANUFACTURING Item Name Body GS EN GJS cast iron 2 Butterfly DN SS 3 Butterfly DN Liner GS Cast iron NBR carboxyle Stainless steel GS EN GJS cast iron SS Polished SS Copperalu EPDM CH NBR Gaz EPDM NBR NBR EPDM FPM White NBR Silicone Food silicone NBR 4 Stem 304 SS 304 SS 304 SS 420 SS 420 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS 5 O-ring NBR NBR NBR EPDM NBR NBR EPDM FPM NBR EPDM EPDM NBR 6 Ring Steel 7 Circlips Steel 8 ISO mounting pad aluminium 9 Screw 5.6 steel 10 Washer steel MER.V. 2/21

3 BUTTERFLY VALVES + SA ACTUATOR DIMENSIONS (mm).v. DN A B Ø De E MER.V. Ø F Ø G Ø P Ø T Weight (kg) FLOW-RATE COEFFICIENT Kv (m 3 /h) MER.V. DN Kv /21

4 BUTTERFLY VALVES + SA ACTUATOR SA ELECTRICAL MOTORISATION The SA motorisation proposed as a standard extends to: - IP67 epoxy coated aluminium housing for actuator and steel gear box, - safety coefficient of 1.3 minimum compared to the nominal torque of the valve, - upstream / downstream pressure difference ΔP=10 bar max, The actuator assembly is of the direct type, with aluminium motorisation mounting pad. DN Actuator Power Intensity 230V AC Intensity 24V AC-DC Time SA 05 6 W 28 ma 1.8 ma 17 s 50 SA 05 6 W 28 ma 1.8 ma 17 s 65 SA 05 6 W 28 ma 1.8 ma 17 s 80 SA 05 6 W 28 ma 1.8 ma 17 s.v. 100 SA 05 6 W 28 ma 1.8 ma 17 s See NA For any other operating conditions, please contact us. * indicative time for actuator running empty MOTORISATION OPTIONS Standard equipment of the actuator 2 adjustable limit switches 2 dry auxiliary contacts Anti-condensation heater 2W Thermal protection of the motor Stand-by manual control with key Backlit position indicator (apart from SA-X) Electrical connection: 2 P.E. M20x1.5 There are many options for which you are invited to contact our sales service: SA 05 S: slow actuator 100 s SA 05 PCU: 4-20mA or 0-10V proportional control unit actuator SA 05 RBP: fail safe/security electric actuator SA 05 X: zone ATEX 1 and 2 actuator SR 05: spring return fail safe actuator MER.V. 6 SA PUI actuator with feedback potentiometer 7 actuator dimensioned for an upstream / downstream pressure difference ΔP greater than 10 bar 8 NA actuator with override by handwheel OPTIONS ON THE VALVE 1 Carbon steel body, 304 and 316 SS, bronze and aluminium 2 Carbon steel butterfly, 304 and 316 SS, copper-alu, Uranus, Hastelloy 3 Hypalon liner, silicone steam, white EPDM, natural rubber, neoprene, vulcanised 4 Stems of 420, 304, 316 SS, Hastelloy INSTALLATION IN AN ATEX ZONE MER.V. For automatic valves 1150+SA-X to be installed in the ATEX 1 or 2 zones, this has to be specified when ordering. Our services will check of the assembly, the installation of an earthing braid, and will issue an assembly certificate. Our authorised technicians carry out these operations in the workshop. Please contact us. The special assembly and maintenance instructions for motorised valves in the ATEX zones must be followed. The ATEX glands and plug are not included in the supply. Use the following codes: Aluminium gland M20x1.5 ATEX Code Aluminium plug M20x1.5 ATEX Code /21

5 .V. MER.V. MER.V. 5/21

6 FEATURES SA 05 ELECTRIC ACTUATOR The SA 05 electric actuator is intended for motorising industrial 1/4 turn valves. The torque is of 50 Nm. With a compact, robust construction and IP67 epoxy-coated aluminium housing, the SA actuator is especially well suited for motorising ball valves and butterfly valves installed in workshops or outdoors. The SA 05 has a manual key control and a 3D visual position indicator. Compliant with the EN standard. AVAILABLE MODELS Supply voltages: 230V AC (50-60Hz), 24V AC/DC and 12V DC LIMITS OF USE IP Code IP 67 Ambient temperature - 20 C / +70 C.V. Service factor S2: 15mn - S4: 50% MECHANICAL FEATURES Gear box Torque Actuator SA 05 SA 05 S Voltage 230V AC 24V AC/DC 12V DC 230V AC 24V AC/DC Torque (Nm) 50 Manoeuvring time (s) ISO 5211 F03/F05/F17 star 14 ELECTRICAL FEATURES Motor protection Thermal switch Anti-condensation 5W heater Limit switches Auxiliary switches treated steel pinions 50 Nm Angle of rotation 90 +/- 5 Declutching Without Override control by key (except for SA 05 S) 2 adjustable switches 2 adjustable dry switches Electrical connection Actuator SA 05 SA 05 S 2 x P.E. M20x1.5 Voltage 230V AC 24V AC/DC 12V DC 230V AC 24V AC/DC Power (W) 6 W 15 W 6 W 6 W 15 W Current (A) IP 67 ISO 9001 MER.V. MER.V. 6/21

7 CONSTRUCTION SA 05 ELECTRIC ACTUATOR 1 Housing Polyester-coated aluminium 2 Electrical motor 3 Gear box Treated steel pinions 4 Cover Polyester-coated aluminium 5 Position indicator Polycarbonate plastic 6 Condenser 7 Handle override 8 Earthing 9 Cable inlet 10 Anti-condensation heater 11 Terminal box.v. DIMENSIONS (mm) AND WEIGHT (kg) Dimensions (mm) A B C D E Weight (kg) SA MER.V. MER.V. 7/21

8 WIRING DIAGRAM 230V AC 50Hz/60Hz 1 common 2 Anti-condensation heater 3 closing command 4 opening command 5 closing auxiliary 6 closing auxiliary 7 opening auxiliary 8 Opening auxiliary WIRING DIAGRAM 24V AC/DC-12V DC 1 Common or + 2 Closing command 3 Opening command 4 closing auxiliary 5 opening auxiliary 6 Auxiliaries common 7 Anti-condensation heater power supply 8 Anti-condensation heater power supply OPTIONS 1 SA 05 X: version for ATEX zone 2 SA 05 PIU: version with feedback potentiometer 3 SA 05 CPT: version with position transmitter 4-20 ma SA 05 ELECTRIC ACTUATOR.V. MER.V. 4 SA 05 PCU: version with adjustment card 0-10, 2-10V, 2-20 ma, 4-20 ma 5 SA 05 LCU: version with local control 6 SA 05 RBP: version with in-built fail safe/security MER.V. 8/21

9 FEATURES SA 05-X ELECTRIC ACTUATOR SA05-X electric actuators are intended for motorising 1/4 turn valves in explosive zones. The torque is of 50 Nm. The protection mode is a d explosion-proof. With a compact, robust construction and IP67 epoxy-coated aluminium housing, the SA05-X actuator is especially well suited for motorising ball valves and butterfly valves installed in difficult atmospheres. The SA05-X has a manual key control and a 3D visual position indicator. Compliant with the EN standard. AVAILABLE MODELS Supply voltages: 230V AC (50-60Hz), 24V AC/DC. LIMITS OF USE IP Code IP 67.V. Ambient temperature - 20 C / +55 C Service factor S2: 15mn - S4: 50% ATEX APPROVAL Protection mode Category of material 2 Operation zones Marking MECHANICAL FEATURES Gear box Torque d according to the EN standard 1G and 2G II 2 G Ex d IIB T4 (ON KEMA no. 0344) treated steel pinions 50 Nm Angle of rotation 90 +/- 5 Declutching Override control Without By key Actuator SA 05-X (50Hz) SA 05-X (60Hz) Voltage 230V AC 24V AC/DC 230V AC Torque (Nm) Manoeuvring time (s) ISO 5211 F03/F05/F17 star 14 IP 67 ISO 9001 MER.V. 9/21 ISO 5211 MER.V.

10 ELECTRICAL FEATURES SA 05-X ELECTRIC ACTUATOR Motor protection Thermal switch Anti-condensation 5W heater Limit switches Auxiliary switches 2 adjustable switches 2 adjustable dry switches Actuator SA 05 Voltage 230V AC 24V AC/DC Power (W) 6 W 15 W Current (A) CONSTRUCTION 1 Housing Polyester-coated aluminium 2 Electrical motor 3 Gear box Treated steel pinions 4 Cover Polyester-coated aluminium 5 Position indicator Polycarbonate plastic 6 Condenser 7 Handle override 8 Earthing 9 Cable inlet 10 Anti-condensation heater 11 Terminal box 12 Indicator light Toughened glass Electrical connection.v. 2 x C.G. M20x1.5 ATEX (NOT SUPPLIED on option) MER.V. MER.V. 10/21

11 DIMENSIONS (mm) AND WEIGHT (kg) SA 05-X ELECTRIC ACTUATOR Dimensions (mm) A B C D E F Weight (kg) SA05-X V. MER.V. MER.V. 11/21

12 WIRING DIAGRAM 230V AC 50Hz/60Hz 1 common 2 Anti-condensation heater 3 closing command 4 opening command 5 closing auxiliary 6 closing auxiliary 7 opening auxiliary 8 Opening auxiliary WIRING DIAGRAM 24V AC/DC 1 Common or + 2 Closing command 3 Opening command 4 closing auxiliary 5 opening auxiliary 6 Auxiliaries common 7 Anti-condensation heater power supply 8 Anti-condensation heater power supply SA 05-X ELECTRIC ACTUATOR.V. MER.V. MER.V. 12/21

13 BUTTERFLY VALVES + NA ACTUATOR FEATURES butterfly valves are intended for the automatic opening /closing of very diverse fluid pipes. The valve body is made of GS cast iron. The different configurations of the butterfly materials and of the liner make it suitable for many applications. Wafer mounting with centring ears between PN10/16 and ANSI 150 flanges. The ISO 5211 mounting pad enables the NA actuator to be directly assembled. This is perfectly adapted to both indoor and outdoor industrial use. LIMITS OF USE Fluid pressure: WP Fluid temperature: WT Ambient temperature Service factor AVAILABLE MODELS 16 bar up to DN bar up to DN 400 According to the table below -15 C / +70 C S2-70% DN 100 to DN 350. Connection between flanges PN10/16 and ANSI 150 RF Supply voltages: 24V AC-DC and 230V AC ISO 9001.V. 3.1 Cert. MER.V. Ref. Butterfly Liner Example of applications WT min 1141 GS cast iron NBR Natural gas NF-ROB GAZ authorisation 5 bar -10 C +60 C SS NBR carboxyle Powdery - abrasive -10 C +90 C SS EPDM CH. Hot water -10 C +130 C 1150 GS cast iron EPDM Cold water warm water (110 C at peak) - ACS -10 C +90 C SS NBR Hydrocarbon, natural gas, compressed air -10 C +90 C 1152 GS cast iron NBR Hydrocarbon, natural gas, compressed air -10 C +90 C SS EPDM Demineralised water alkalis (110 C at peak) - ACS -10 C +90 C SS FPM Compatible aggressive fluids, petrol -5 C +150 C SS White NBR Compatible food fluids -10 C +80 C SS SILICONE Oils and fat -15 C +150 C 1158 Copper-alu NBR Seawater -10 C +80 C 1183 Polished SS Food SILICONE Food fluids (FDA authorisation) -15 C +150 C /21 IP 67 WT max MER.V.

14 BUTTERFLY VALVES + NA ACTUATOR DIRECTIVES AND MANUFACTURING STANDARDS OBJECT Standard ON OBJECT Standard Pressure Equipment Directive 97/23/EC ATEX Directive Cat. III modules B+C Final test ISO 5208 II 2G/D Tx zones 1,2,21 and Face-to-face dimension ISO 5752 series 20 Flange dimension EN Connection Motorisation ISO 5211 Sanitary conformity ACS No. 07 ACC LY 504.V. MANUFACTURING MER.V. Item Name Body GS EN GJS cast iron 2 Butterfly DN SS 3 Butterfly DN Liner GS Cast iron NBR carboxyle Stainless steel GS EN GJS cast iron SS Polished SS Copperalu EPDM CH NBR Gaz EPDM NBR NBR EPDM FPM White NBR Silicone Food silicone NBR 4 Stem 304 SS 304 SS 304 SS 420 SS 420 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS 304 SS 5 O-ring NBR NBR NBR EPDM NBR NBR EPDM FPM NBR EPDM EPDM NBR 6 Ring Steel 7 Circlips Steel 8 ISO mounting pad aluminium 9 Screw 5.6 steel 10 Washer steel MER.V. 14/21

15 BUTTERFLY VALVES + NA ACTUATOR DIMENSIONS (mm).v. DN A B Ø De E Ø F MER.V. Ø G Ø P Ø T Weight (kg) FLOW-RATE COEFFICIENT Kv (m 3 /h) MER.V. DN Kv /21

16 BUTTERFLY VALVES + NA ACTUATOR NA ELECTRICAL MOTORISATION The NA motorisation proposed as a standard extends to: - IP67 epoxy coated aluminium housing for actuator and steel gear box, - safety coefficient of 1.3 minimum compared to the nominal torque of the valve, - upstream / downstream pressure difference ΔP=10 bar max. The actuator assembly is of the following types: - direct assembly with aluminium motorisation mounting pad for DN 100 to 200, - arch + stainless steel drive according to the EN standard for DN 250 to 350. DN Actuator Power (W) Time (s)* 32 to 80 See SA actuator 100 NA W 17 s 125 NA W 17 s 150 NA W 20 s.v. 200 NA W 20 s 250 NA W 20 s 300 NA W 24 s 350 NA W 29 s For any other operating conditions, please contact us. * indicative time for actuator running empty MOTORISATION OPTIONS Standard equipment of the actuator 2 adjustable limit switches + 2 dry auxiliaries Anti-condensation heater 20 W Position visual indicator Thermal protection of the motor (NA 06 and NA 09) Torque limiter (NA15 to NA150) Electrical connection: 2 x M20 x 1.5 glands Manual override by handwheel There are many options for which you are invited to contact our sales service: NA LCU: Local control unit actuator NA PCU: 4-20mA or 0-10V proportional control unit actuator NA RBP: fail safe/security electric actuator NA-X: zone ATEX 1 and 2 actuator SR: spring return fail safe actuator MER.V. 6 actuator dimensioned for an upstream / downstream pressure difference ΔP greater than 10 bar 7 NA actuator with override by handwheel OPTIONS ON THE VALVE 1 Carbon steel body, 304 and 316 SS, bronze and aluminium 2 Carbon steel butterfly, 304 and 316 SS, copper-alu, Uranus, Hastelloy 3 Hypalon liner, silicone vapour, white EPDM, natural rubber, neoprene, vulcanised 4 Stems of 420, 304, 316 SS, Hastelloy INSTALLATION IN AN ATEX ZONE MER.V. For automatic valves 1150+NA-X to be installed in the ATEX 1 or 2 zones, this has to be specified when ordering. Our services will check of the assembly, the installation of an earthing braid, and will issue an assembly certificate. Our authorised technicians carry out these operations in the workshop. Please contact us. The special assembly and maintenance instructions for motorised valves in the ATEX zones must be followed. The ATEX glands and plug are not included in the supply. Use the following codes: Aluminium gland M20x1.5 ATEX Code Aluminium plug M20x1.5 ATEX Code /21

17 .V. MER.V. MER.V. 17/21

18 FEATURES NA / NA-X ELECTRIC ACTUATOR The NA electric actuator is intended for motorising industrial ¼ turn valves. The torque is 2500 Nm maximum. With a robust construction and IP67 epoxy-coated aluminium housing, the NA actuator is especially well suited for motorising ball valves and butterfly valves installed in workshops or outdoors. It has handle override and torque limiters (part for NA06 and NA09). Many available options. The NA-X version can be used in the 1 and 2 explosive atmospheres. Compliant with the EN standard. AVAILABLE MODELS NA06: 60 Nm to NA250: 2500 Nm Supply voltages: 230V AC, 400V AC, 24V AC, 24V DC LIMITS OF USE.V. Version NA NA-X IP Code IP 67 Ambient temperature - 20 C / +70 C -20 C / +55 C Service factor S2-70% Explosive atmospheres forbidden Zones 1 and 2 MECHANICAL FEATURES Gear box treated steel pinions Angle of rotation angle 90 +/- 5 Declutching Override control Torque limiter by lever by wheel Apart from NA06 and NA09 Actuator NA06 NA09 NA15 NA28 NA38 NA60 NA100 NA150 NA200 NA250 Torque (Nm) Manoeuvring time (s) ISO 5211 F07 F07 F07/F10 F10/F12 F10/F12 F12/F14 F12/F14 F14/F16 F14/F16 F14/F16 Drive star DIRECTIVES AND MANUFACTURING STANDARDS 2006/42/EC machine Connection to valves: ISO 5211 Low voltage 2006/95/EC ISO 9001 MER.V. 2004/108/EC electromagnetic compatibility ATEX 1994/9/EC: ATEX II 2 G EEx d II B T4 NEMKO 03ATEX1342X (only NA-X actuator) IP 67 ISO 5211 NA-X version MER.V. 18/21

19 MANUFACTURING NA / NA-X ELECTRIC ACTUATOR 1 Position indicator Polycarbonate 2 Condenser 3 Wiring terminal box 4 Limit switches 5 Body Aluminium alloy 6 Base Aluminium alloy 7 Drive bushing Steel 8 Dome Polycarbonate 9 Electrical motor 10 Anti-condensation heater.v. 11 Wheel Steel 12 Handle override Steel 13 Declutching lever Steel 14 Worm drive Steel ELECTRICAL FEATURES Motor protection Thermal Anti-condensation 20 W heater Limit switches 2 adjustable switches NA electrical connection 2 x C.G. M20x1.5 Auxiliary switches 2 adjustable dry switches NA-X electrical connection 2 x C.G. M20x1.5 ATEX (NOT SUPPLIED on option) Actuator NA06 NA09 NA15 NA28 NA38 NA60 NA100 NA150 NA200 NA250 MER.V. Power (W) Voltage 380V 50Hz Holding current (A) 00:13 00: :33 00: : Inrush current (A) 00:23 00:36 00: : Voltage 220V 50Hz Holding current (A) 00:45 00: : :15 02:15 Inrush current (A) :12 01: : : Voltage Holding current (A) Inrush current (A) Voltage Holding current (A) Inrush current (A) V 50 Hz 24V DC MER.V. 19/21

20 DIMENSIONS (mm) NA / NA-X ELECTRIC ACTUATOR NA 06 to NA 100.V. NA 150 to NA 250 MER.V. NA A B C D E F G H MER.V /21

21 OPTIONS NA / NA-X ELECTRIC ACTUATOR 1 NA PIU: version with feedback potentiometer 2 NA CPT: version with position transmitter 4-20 ma 3 NA PCU: version with adjustment card 0-10V, 2-10V, 2-20 ma, 4-20 ma 4 NA LCU: version with local control 5 NA RBP: version with in-built fail safe/security 6 Anti-seismic test 7 Low temperature version IP 68 version 9 120, 135, 180, 270 rotation angles.v. MER.V. MER.V. 21/21