Pressure relief controller AVA (PN 25)
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- Dominic Tucker
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1 Data sheet Pressure relief controller AVA (PN 25) Description AVA is a self-acting pressure relief controller primarily for use in district heating systems. The controller is normally closed and opens on rising pressure. The controller has a control valve, an actuator with one control diaphragm and a spring(s) for pressure setting. Main data: DN k VS 4,0-25 m 3 /h PN 25 Setting range: 1,0-4,5 bar / 3,0-11 bar Temperature: - Circulation water / glycolic water up to 30 %: C Connections: - Ext. thread (weld-on, thread and flange tailpieces) - Flange Ordering Example: Pressure relief controller; DN 15; k VS 4,0; PN 25; setting range 1,0-4,5 bar; T max 150 C; ext. thread - AVA DN 15 controller Code No: 003H6614 Option: - Weld-on tailpieces Code No: 003H6908 The controller will be delivered completely assembled, inclusive impulse tubes between valve and actuator. AVA Controller Picture DN (mm) k VS (m 3 /h) Connection Pressure setting range (bar) Code No. Pressure setting range (bar) Code No. 15 4,0 Cylindr. ext. G ¾ A 003H H ,3 thread acc. to G 1 A 003H H ,0 ISO 228/1 G 1¼ A 003H H6622 1,0-4, ,5 003H H Flanges PN 25, acc. to EN H H H H6631 Note: other controllers available on special request. Accessories Picture Type designation DN Connection Code No. Weld-on tailpieces External thread tailpieces Flange tailpieces H H H R ½ 003H Conical ext. thread acc. to EN R ¾ 003H R 1 003H H Flanges PN 25, acc. to EN H H6917 Danfoss VD.DC.H4.02 1
2 Ordering (continuous) Service kits Picture Actuator with setting spring Type designation Pressure setting range (bar) Code No. 1,0-4,5 003H H6845 Technical data Valve Nominal diameter DN k VS value m 3 /h 4,0 6,3 8,0 12, Cavitation factor z 0,6 0,55 0,5 Leakage acc. to standard IEC 534 % of k VS 0,02 0,05 Nominal pressure PN 25 Max. differential pressure bar Medium Circulation water / glycolic water up to 30 % Medium ph Min. 7, max. 10 Medium temperature C Connections Materials Valve body valve External thread Flange tailpieces Weld-on, external thread and flange thread Red bronze CuSn5ZnPb (Rg5) - flange - Valve seat Stainless steel, mat. No Valve cone Sealing Pressure relieve system Dezincing free brass CuZn36Pb2As EPDM Piston - Ductile iron EN-GJS LT (GGG 40.3) Actuator Type Actuator size cm2 54 Nominal pressure PN 25 Pressure setting ranges and spring colours Materials Actuator housing Diaphragm Impulse tube bar Upper casing of diaphragm Lower casing of diaphragm AVA 1,0-4, blue Stainless steel, mat. No Dezincing free brass CuZn36Pb2As EPDM Copper tube Ø6 1 mm black, green 2 VD.DC.H4.02 Danfoss
3 Application principles Direct-connected heating system Indirectly connected heating system Pressure control for a pump in bypass Installation positions Up to medium temperature of 100 C the controllers can be installed in any position. For higher temperatures the controllers have to be installed in horizontal pipes only, with a pressure actuator oriented downwards. Pressure temperature diagram 2 EN-GJS LT (GGG 40.3) PN 25 1 CuSn5ZnPb (Rg5) PN 25 Maximum allowed operating pressure as a function of medium temperature (according to EN and EN ). Danfoss VD.DC.H4.02 3
4 Sizing Given data: Q max = 1,9 m 3 /h p min = 1,3 bar Nominal pressure PN 25 k V value is calculated according to formula: kv Qmax pmin k V = 1,7 m 3 /h 1,9 1,3 Solution: The example selects AVA DN 15, k VS value 4,0, with pressure setting range 1,0-4,5 bar. 4 VD.DC.H4.02 Danfoss
5 Design 1. Valve body 2. Valve insert 3. Pressure relieved valve cone 4. Valve stem 5. Control diaphragm 6. Setting spring for pressure control 7. Adjuster for pressure setting, prepared for sealing 8. Union nut 9. Upper casing of diaphragm 10. Lower casing of diaphragm 11. Air space bore 12. Impulse tube 13. Compression fitting for impulse tube 14. Actuator Function The pressure in front of the control valve is being transferred through the impulse tube to the actuator chamber and act on control diaphragm. On the other side of the diaphragm atmospheric pressure is acting (through air space bore). Control valve is normally closed. It opens on rising pressure and closes on falling pressure to maintain constant pressure. Settings Pressure setting Pressure setting is being done by the adjustment of the setting spring for pressure control. The adjustment can be done by means of spring for pressure setting and/or pressure indicators. Danfoss VD.DC.H4.02 5
6 Dimensions L1 L DN p = 1,0-4,5 bar L1 L H H3 H2 H3 H1 H H1 H2 Ø125 Ø125 DN p = 1,0-4,5 bar DN L L1 H H1 H2 H3 Weight (kg) mm , , , , , ,9 Note: Other flange dimensions - see table for tailpieces. Ø125 DN p = 3,0-11 bar Ø125 DN p = 3,0-11 bar DN L L1 H H1 H2 H3 Weight (kg) mm , , ,1 34 3, , ,0 Note: Other flange dimensions - see table for tailpieces. 6 VD.DC.H4.02 Danfoss
7 Dimensions (continuous) L3 L2 L1 n d1 d R k SW SW SW 45 DN R 1) SW d L 1 2) L 2 L 3 k d 2 n mm 15 1/2 32 (G 3/4A) /4 41 (G 1A) (G 11/4A) ) Conical ext. thread acc. to EN ) Flanges PN 25, acc. to EN Danfoss VD.DC.H4.02 7
8 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary eady agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved. 8 VD.DC.H4.02 Danfoss DHS-SRMT/SI
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