World Leader In Variable Speed Motor Products

Transcription

1 World Leader In Variable Speed Motor Product Baldor offer the widet, mot comprehenive product line of motor deigned pecifically for variable peed control. More product and more capability than any other motor manufacturer. From the mallet ervo to the larget indutrial motor Baldor ha the right variable peed product for jut about any application. Baldor Reliance Inverter Drive motor for open loop control and Vector Drive motor for cloed loop control are available in tandard NEMA frame ize from 1/3 Hp 200 Hp in totally encloed non-vent and blower cooled deign. Thee motor are deigned for contant torque a well a variable torque application and are uitable for acro the line operation in drive by pa mode. V*S Product Line Inverter/Vector Motor RPM AC V*S Mater Dimenion and Connection Encoder V*S Mater motor provide continuou contant torque performance acro the entire peed range from zero peed to bae peed in tandard NEMA frame ize in TEFC deign from 1/3 Hp 500 Hp. The RPM AC product line provide the ultimate in power denity performance in either encloed or open contruction. From Hp, the RPM AC product line provide continuou contant torque performance from zero peed to bae peed in one to four frame ize maller than NEMA. RPM AC motor can be deigned for pecific hore power and peed to provide the ultimate in ytem matched performance uing a unique laminated teel quare frame contruction. RPM AC motor are available in both induction and PM deign. 1

2 V*S Product Line Inverter/Vector Motor RPM AC Variable Speed Motor Product Selection Guide BSM & Linear Inverter/Vector V*S Mater RPM AC Continuou CT bae peed to 0 peed Suitable for ine wave operation NEMA Frame Size Blower cooling acceptable TEFC no blower deired, NEMA frame Compact power dene deign Low inertia High peed Severe duty Paint free, tainle teel Diviion 1 Exploion Proof Diviion 2 CSA certified IEC Servo performance and motion control Linear poitioning Synchronou PM technology technology Special Duty Deign Elevator duty Wahdown Cooling tower Gear motor TENV 30 minute and 60 minute duty Extruder duty Crane and hoit High vibration pre duty Winder duty with wide CHP peed range V*S Mater Dimenion and Connection Encoder 2

3 AC Motor Variable Speed Range Capabilitie Inverter Drive, Vector Drive, V*S Mater and RPMAC Motor Inverter Drive, Vector Drive, V*S Mater and RPMAC Motor exceed all requirement of NEMA MG-1 Part 30 and 31 for AC induction motor powered from adjutable peed inverter control. Satifactory motor performance depend on proper drive etup. Super-E Motor Super-E motor are Inverter-Ready and meet NEMA MG 1 Part Super-E motor are uitable for ue with inverter drive. Motor inverter etup i unique to each pecific application. Proper etup and wiring procedure mut be cloely followed. Application Conideration It i neceary that motor-drive application are commiioned by peron familiar with the operation and etup of adjutable peed drive, applicable electrical code and any other regulation. Each drive mut be tuned to the motor for the pecific application. Sytem operating parameter mut be checked, including voltage at motor power lead, to inure that motor/drive etup ha been uccefully completed. Application that are not properly etup can lead to ubtandard performance and failure of ytem component. In ome intallation, haft grounding and iolated bearing may prevent bearing fluting and are available a an option or through Mod Expre. Reference the chart below for contant torque and variable torque capabilitie for each product family. Torque performance depend upon proper drive etup. Motor 48 body tyle and maller are uitable for maximum 230V inverter operation. Efficiency Saving Significant energy aving can be achieved when applying Inverter Ready motor uch a the Baldor Super-E to centrifugal load application (fan and centrifugal pump) and running at reduced peed taking advantage of the affinity law. Motor load and correponding energy conumption i reduced by the cube of the peed. V*S Product Line Inverter/Vector Motor RPM AC Family Encloure Frame Size Contant Torque Variable Torque Comment Super E Motor 230, 460 and 575 Volt (1) 20:1 20:1 EM TEFC :1 20: :1(2) 20:1 General Purpoe Premium Efficient :1(2) 20: (1) 10:1 20:1 EM ODP :1 20:1 General Purpoe Premium Efficient :1 20:1 ECP/E and ECP8/841L (4) TEFC :1 20: :1 10: :1(2) 10:1 Severe Duty Premium Efficient EWDM TENV,TEFC (1) 20:1 20:1 Wahdown Duty Premium Efficient Inverter Duty and Vector Duty Motor 230, 460 and 575 Volt IDCSWDM TENV :1 10:1 Inverter Duty, Paint Free IDCSWDM TEFC :1 10:1 Inverter Duty, Paint Free IDM TEBC :1 1000:1 Inverter Duty, Blower Cooled IDNM TENV :1 1000:1 Inverter Duty, Totally Encloed Non-Ventilated ZDM TEBC :1 1000:1 Vector Duty, Blower Cooled ZDNM TENV :1 1000:1 Vector Duty, Non-Ventilated IDM TEP :1 10:1 (2 familie) :1 10:1 Inverter Duty, Exploion Proof IDWNM TENV :1 1000:1 Inverter Duty, Wahdown, Non-Ventilated ZDWNM TENV :1 1000:1 Vector Duty, Wahdown, Non-Ventilated V*S Mater Motor 230 & 460 Volt IDNVSM TENV :1 1000:1 Inverter Duty, TENV, V*S Mater IDVSM TEFC :1 1000:1 Inverter Duty, TEFC, V*S Mater ZDNVSM TENV :1 1000:1 Vector Duty, TENV, V*S Mater ZDVSM TEFC :1 1000:1 Vector Duty, TEFC, V*S Mater ZDVSCP TEFC-T :1 1000:1 Vector Duty, TEFC-T, V*S Mater RPMAC Motor 230 & 460 IDRPMN TENV FL180-FL :1 1000:1 Inverter Duty, TENV, RPMAC IDRPMN TEFC, TEBC, DPG-FV FL180-FL :1 1000:1 Inverter Duty, TEFC, TEBC, DPG-FV, RPMAC ZDNRPM TENV FL180-FL :1 1000:1 Vector Duty, TENV, RPMAC ZDRPM TEFC, TEBC FL180-L :1 1000:1 Vector Duty, TEFC & TEBC, RPMAC ZDPM TEBC FL180 - FL :1 1000:1 Vector Duty, TEBC, PM, RPMAC (1) Baldor type 35M frame and larger (2) CT, 10:1 available mot rating with fan change thru Mod Expre (3) CT, 2:1 available with fan change thru Mod Expre. Specific rating may be capable of greater CT range (4) May not meet IEEE-841 temperature rie limit when applied to adjutable frequency power 3 V*S Mater Dimenion and Connection Encoder

4 V*S Product Line Inverter/Vector Motor RPM AC V*S Mater Dimenion and Connection Encoder Inverter Drive and Vector Drive Motor Year ago, when Baldor began making Inverter and Vector Drive motor, we pent a lot of time in the field. We talked in depth with plant maintenance and deign engineer. We aked about tough application like pulp and paper manufacturing, printing and automotive dyno tet tand. We took the opportunity to learn in great detail what capabilitie and characteritic people like and need. And mot important, learned what not to do. One of the frequent uggetion wa the need for a motor with an outtanding inulation ytem to hold up to the PWM wave form of adjutable peed control. Our ue of Cla H inulation with Cla F (or lower) temperature rie, and our new Mobil Polyrex EM greae all reult in a more reliable and longer lating motor. Today, Baldor Reliance make tough, reliable motor from 1/50 to 1500 Hp for many different application. And we continue to liten and follow through on what cutomer want. That why you can count on Baldor Reliance for uperior value. Baldor Reliance Inverter Drive and Vector Drive motor feature: The widet variety of definite-purpoe Inverter and Vector Drive motor available from tock. Motor are available in a wide range of horepower, peed, and encloure for pecific environment. Standard encloure are available for many application. Wahdown and Paint-Free rating for application with high preure cleaning and cautic olution, plu Exploion-Proof rating for ue in hazardou location. Premium efficiency deign increae energy aving, lower temperature rie, and increae motor life. Baldor Reliance integral horepower deign feature cat iron contruction for extra durability. Mobil Polyrex EM greae i ued to provide longer life at high temperature. Thi new greae i alo more moiturereitant than other polyurea greae. Baldor Reliance Inverter Drive and Vector Drive motor are deigned for adjutable peed application where over a 1000:1 contant torque peed range may be required. Totally-Encloed Non-Ventilated (TENV) and Totally-Encloed Blower-Cooled (TEBC) motor are deigned and teted for ue on adjutable peed control to enure maximum performance and adequate cooling over a wide peed range. Baldor Reliance vector drive on a blown film extruder. Baldor Reliance offer a wide range of Exploion-Proof Inverter Drive Motor, approved for ue in hazardou location with Baldor H2 Serie Inverter, a well a, inverter manufactured by other companie. Low inertia, induction ervo motor are available for ue with inverter and vector control where motor dynamic and high performance are critical. Baldor Reliance Inverter Drive and Vector Drive motor meet NEMA MG , Part 31 requirement. Matched Performance curve are available to how the amount of torque available at variou peed from a given motor and control. Choice of all popular encloure, voltage, and frequency a cutom order with Baldor two-week lead time. There are many other advantage of chooing Baldor Reliance Inverter Drive and Vector Drive motor. You ll find them on the following page - a well a all the pec you need to make the right deciion for your application. 4

5 Matched Performance Curve Inverter/Vector Drive V*S Product Line Matched Performance i Baldor olution to the concern, What kind of contant torque and contant horepower peed range will I get with thi combination of motor and motor control? Only Baldor provide Matched Performance curve that go beyond the typical performance curve and intead provide actual laboratory dynamometer tet reult. Each tet i performed in Baldor own engineering teting laboratory uing advanced dynamometer equipment and digital power meaurement. A typical Matched Performance tet require 2-4 day of continuou teting. Thi paintaking effort i another example of Baldor commitment to providing cutomer the extra value to make our product eay to apply to your pecific application need. Thee curve how the continuou operating contant torque peed range that can be produced without exceeding Cla F temperature rie in the motor. The lower Cla F rie i elected to provide long life, even when a Cla H inulation ytem i ued in Baldor Reliance Inverter Drive and Vector Drive motor. Motor: IDM3665T - 5 Hp Drive: VS1GV45-1B - 5 Hp H2 Inverter/Encoderle Vector TORQUE (ft-lb) TORQUE PEAK TORQUE CONTINUOUS 6.0 OPERATING AREA 3.0 RATED SPEED (rpm) Motor: ZDM2334T - 20 Hp Drive: VS1GV420-1B - 20 Hp H2 Vector AMPS HP HORSEPOWER AMPS Inverter/Vector Motor RPM AC Peak Torque i the maximum amount of torque a Baldor Reliance H2 Inverter or Vector Drive can produce. Thi may be limited by the breakdown torque of the motor or the control current-limited peak torque. Peak torque i available for momentary overload or acceleration and deceleration requirement. The horepower curve i imply a repreentation of how much power i available from the motor at any given operating peed. The horepower curve can be ued to ize application requiring contant horepower operation. TORQUE (Nm) PEAK TORQUE TORQUE CONTINUOUS OPERATING AREA 20.0 RATED SPEED (rpm) AMP HP (15 Kw) POWER AMPS V*S Mater Dimenion and Connection Encoder 5

6 V*S Product Line Inverter/Vector Motor RPM AC V*S Mater Dimenion and Connection Encoder Feature Rugged Frame Cat iron contruction for rugged, heavy indutrial application Dual mounting hole for eae of adaptation Convertible from F-1 to F-2 NEMA dimenion tandard, IEC metric optional Choice of TENV, TEBC, or Exploion-Proof TEFC encloure Inverter Drive motor with wahdown encloure available built with teel band with painted or Paint-Free contruction TEBC cooling blower i a Baldor Reliance indutrial motor with cat iron endplate built to Chemical Proceing tandard Premium-efficiency winding Low energy uage and ability to utilize lower drive current rating Standard Baldor Reliance ISR (Inverter Spike Reitant) copper magnet wire Non-hygrocopic, Cla H inulation ytem allow winding to withtand higher temperature to extend motor life Low-lo electrical teel High trength rotor and haft aembly High preure die cat aluminum rotor through 449T frame, fabricated copper bar rotor 5007L frame and up Operate throughout allowable peed range (including above bae peed) below the 1t critical peed by at leat 15% margin Preciion dynamic balancing Eay to connect Diagonally plit, overize conduit box i rotatable in 90 degree increment through 360 degree - tandard on all Baldor Reliance cat iron frame - and i eaily convertible to F-2 mounting (cat iron frame) Proviion for grounding i included in the conduit box Overload ening thermotat lead are provided in the main conduit box An auxiliary conduit box i provided for the cooling blower motor on TEBC motor Encoder connection on Vector Drive motor are with a twit-lock connector with the mating plug upplied. Pre-made cable aemblie are available in everal length

7 Inverter/Vector Motor V*S Product Line 1 2 RPM AC 3 5 Rugged indutrial encoder on Vector Drive motor: 1024 PPR optical encoder tandard on Vector Drive motor - HS25 ize through 215TC, HS35 ize 254TC - up Encoder mount directly on the motor haft, eliminating the coupling Inverter Drive motor are encoder-ready for tocked encoder kit Encoder kit are tocked allowing the mounting of optical encoder and magnetic pule generator from Avtron, NorthStar (LakeShore), Dynapar and BEI Which drive technology do I chooe? The application, load and deired peed regulation will influence your deciion on which drive technology will be elected. The following table will indicate which drive technology may be bet uited for your application requirement. Inverter Duty or Vector Duty motor would be elected. V*S Mater Performance Feature Inverter Drive Vector Drive Dimenion and Connection Encoder Variable torque load fan and centrifugal pump 1000:1 contant torque peed range Speed regulation ~ 2-3% of bae peed Precie peed regulation ± 1 RPM of et peed Full torque at zero RPM Poitioning capability Speed control Torque control Contant HP operation above bae peed PID control Leader-follower mode 7

8 V*S Product Line Inverter/Vector Motor RPM AC V*S Mater Dimenion and Connection Encoder Indutrial quality Baldor Reliance Inverter Drive and Vector Drive Motor are in tock thru 500 Hp and ready for immediate hipment. Baldor Reliance ha a broad line of adjutable peed AC motor are tocked in over 40 world-wide warehoue and in our Fort Smith ditribution center. Same day hipping i available on both Inverter Drive and Vector Drive Motor, a well a over 5500 other product. For motor or drive, Baldor product are the bet value. Electrical Deign Characteritic (for all configuration) Baldor Reliance motor working in a cement plant. Specification Decription Frame 56C-447T 449T-5810 Voltage 230,460 or 575 volt 380, 415 volt - 50 Hz Frequency 60 Hz tandard, 50 Hz optional Service Factor 1.0 tandard Rating Nema Deign B Duty Cycle Continuou duty Special duty cycle o o Ambient Temperature 40 C ambient temperature Higher or lower ambient temperature o o Temperature Rie Cla F rie at 1.0 rated load on PWM power Lamination Low-lo electrical grade teel Low-lo electrical grade teel, C-5 core plate Winding Cla H+ (200 C) ISR (Inverter Spike Reitant ) copper magnet wire Inulation Cla Cla H+, Non-hygrocopic varnih Cla H, Non-hygrocopic epoxy VPI End Turn Bracing Surge ring laced to end-turn and VPI epoxy impregnated for tructural integrity Stator Inulation Nomex Cla H lot liner Phae Inulation Woven Cla H gla phae inulation Lead Material Non-wicking cro-linked polyethylene Inulation Sytem Meet NEMA Standard MG , Part 31 Thermal Protection Winding thermotat (normally cloed contact) Thermitor o o Space Heater 120 volt tandard, other voltage optional o o 1024 PPR electrically iolated through-haft BEI optical encoder tandard on Feedback Device vector drive motor (Other PPR available) NorthStar (LakeShore) or Avtron pule generator available o o Short commercial tet (no-load amp, peed, balance and hi-pot tet per NEMA MG 1) Standard tet upplied with motor ( Balance tet, winding reitance, no load, full load, amp Teting and peed, power factor, torque and hi-pot tet per NEMA MG 1) Heat run and complete efficiency teting at temperature o o Either of above tet a witneed o o Approval CSA recognized component through 449T (File LR2262); 5000 and 5800 TEFC frame through 800 Hp, 4 pole and up to 600 volt (File LR ) Note: Specification and Dimenion are ubject to change without notice, pleae contact Baldor for certified information. = tandard, o= optional. 8

9 Inverter Drive and Vector Drive Motor (Non-Exploion-Proof) Mechanical Deign Characteritic (TENV & TEBC) Specification Nameplate Frame Dimenion Frame Contruction Multiple Mounting Hole in Bae Decription Include bae volt and frequency, correction diagram, blower rating (volt, hertz, phae, and amp), maximum motor peed, rotor inertia, and magnetization current 56C 143T- 215T 254T- 365T Frame 404T- 447T 449T 5007L- 5011L NEMA IEC o o o o o o o Steel band Cat iron Multiple mounting hole tandard Endplate Die cat aluminum with teel bearing inert Cat iron Horizontal o o o o o Face Mounting C-Face (tandard on tock motor 56C-256TC) 1 o o o o D-Flange o o o o o o o Conduit Box & Die cat aluminum Cover Cat iron Ground Proviion Inide conduit box for convenience Lifting Proviion Eyebolt in frame Integrally-cat lifting lug Totally-encloed non-vented (TENV) o o o o o Encloure Totally-encloed blower-cooled (TEBC) Totally-encloed fan-cooled (TEFC) o o o o o o o Cooling Fan Non-parking Special high preure aluminum die cat with low Rotor Contruction lo electrical teel and pecial lot configuration Fabricated copper-bar contruction Balance Dynamically balanced better than NEMA MG pecification C1035 high trength teel Shaft Material C1137 high trength teel 1045 high trength teel 4140 high trength teel Paint Grey lacquer over primer coat Premium grade, ball bearing, double hielded Bearing Premium grade, ball bearing, open w/ Lube Lock Roller bearing on drive end o o o o o o o Bearing Retention Locked bearing for univeral mounting Bearing Lubrication Mobil Polyrex EM polyurea greae Shaft Grounding Bruh SGS haft grounding bruh (tock motor) o o o o o Bearing Iolation Ceramic outer race, ceramic ball or inulated inert in endplate available baed on application o o o o o o o Greae Proviion Regreaeable without removal of fan cover Limited Warranty 18 month-motor only month when ued with Baldor control 5810 V*S Product Line Inverter/Vector Motor RPM AC V*S Mater Dimenion and Connection Encoder = tandard, o= optional 1 to 256TC 9

10 V*S Product Line Inverter/Vector Motor RPM AC Blower Kit Single Phae Blower kit include blower motor, houing, and mounting hardware. Deigned for ue a pare or when wanting to change blower input voltage. Catalog No. Voltage Phae Hz Frame Size Approx. Weight BLWL05-L /60 143T-145T 7 BLWL06-L /60 182T-184T 8 BLWL07-L /60 213T-215T 13 BLWL09-L /60 254T-256T 15 BLWL10-L /60 284T-286T 35 BLWL12-L /60 324T-326T 46 BLWL14-L /60 364T-365T 55 Blower Kit Three Phae Blower Motor houing and mounting hardware for pare unit or different power upplie. Catalog No. Voltage Phae Hz Frame Size Approx. Weight BLWM07-F 230/ / T-215T 13 BLWM09-F 230/ / T-256T 27 BLWM10-F 230/ / T-286T 35 BLWM12-F 230/ / T-326T 46 BLWM14-F 230/ / T-365T 55 BLWM16-F 230/ / T-405T 70 BLWM18-F 230/ / T-447T 120 Note: Contact Baldor for information for blower information on 449T, 5000, and 5800 frame. V*S Mater Dimenion and Connection Encoder Inverter/Vector Optional Acceorie Cable Aembly Kit For the convenience of our cutomer, we offer a cable with a wired motor-end M.S. connector mating plug for feedback from Vector Drive Motor. Catalog No. Cable Length Approx. Weight CBL015ZD-2 5 FEET = 1.5 METERS 2 CBL030ZD-2 10 FEET = 3.0 METERS 2 CBL046ZD-2 15 FEET = 4.6 METERS 4 CBL061ZD-2 20 FEET = 6.1 METERS 5 CBL091ZD-2 30 FEET = 9.1 METERS 7 CBL152ZD-2 50 FEET = 15.2 METERS 10 CBL229ZD-2 75 FEET = 22.9 METERS 14 CBL305ZD FEET = 30.5 METERS 19 CBL379ZD FEET = 38.1 METERS 24 CBL455ZD FEET = 45.7 METERS 29 CBL606ZD FEET = 61.0 METERS