Booklet Maker (BK5010) PARTS CATALOG
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1 Booklet Maker (BK5010) PARTS CATALOG 25 April 2006 Doc no: X02080 EU
2 Booklet Maker (BK5010) PARTS CATALOG This catalog gives the numbers and names of parts in the machine CONTENTS Booklet Maker Trimmer Cover Feeder Book Folder (BK5010) (TR5010) (CF5010) (BF5010)
3 Booklet Maker (BK5010)
4
5 Booklet Maker (BK5010) PARTS CATALOG This catalog gives the numbers and names of parts in the machine INDEX LOCATION OF UNITS BOOKLET MAKER ACCESSORIES BOOKLET MAKER EXTERIOR BOOKLET MAKER EXTERIOR FRONT SIDE REAR SIDE LOWER STAPLER/CLINCHER DRIVE AREA BACK JOGGER ASSEMBLY INFEEDER ASSEMBLY FOLD DRIVE ASSEMBLY FOLD PRESSURE ASSEMBLY FOLDING ASSEMBLY STAPLING ASSEMBLY BELT STACKER EXTERIOR CONTENTS
6 LOCATION OF UNITS 2. BOOKLET MAKER EXTERIOR 1 3. BOOKLET MAKER EXTERIOR 2 4. FRONT SIDE See Page 10 See Page 12 See Page REAR SIDE 6. LOWER STAPLER/CLINCHER DRIVE AREA 7. BACK JOGGER ASSEMBLY See Page 16 See Page 18 See Page 20 6
7 LOCATION OF UNITS 8. INFEEDER ASSEMBLY 9. FOLD DRIVE ASSEMBLY 10. FOLD PRESSURE ASSEMBLY See Page 22 See Page 24 See Page FOLDING ASSEMBLY 12. STAPLING ASSEMBLY 13. BELT STACKER EXTERIOR See Page 28 See Page 30 See Page 32 7
8 1. BOOKLET MAKER ACCESSORIES
9 1. BOOKLET MAKER ACCESSORIES Part 1 SR Docking bracket, finisher 1 Part 2 SR Exit arm catcher 1 3 SR Shift tray plates 1 4 SR Termination plug female 1 5 SR Termination plug male 1 6 SR Connection cable for SR SR Connection cable for SR SR Interlock jumper 2 8 SR Cheater interlock 2 9 SR Software loading cable 1 - SR Installation kit (Item 1,2,3,4,5,6,7) 1 9
10 2. BOOKLET MAKER EXTERIOR a 4 3b 3c
11 2. BOOKLET MAKER EXTERIOR 1 Part 1 SR Display Assy. 1 Part 2 SR76113 Cap button, display 4 3a SR Lower Top Cover 1 3b SR Upper Top Cover 1 3c SR Rear Top Cover 1 4 SR Handle 1 5 SR76168 Castor 4 6 SR Front cover 1 7 SR60976 Power switch 1 8 SR Infeed cover 1 9 SR Infeed module 1 10 SR Base BK SR Docking plate assy. BK
12 3. BOOKLET MAKER EXTERIOR
13 3. BOOKLET MAKER EXTERIOR 2 Part 1 SR76188 Stud 2 Part 2 SR Cover outfeed 1 3 SR89776 Paper guide 1 4 SR75512 Sensor, reflex, BK-Q8 1 5 SR88247 Rail bearing 4 6 SR Rear Cover 1 13
14 4. FRONT SIDE See 7. Fold drive assembly
15 4. FRONT SIDE Part 1 SR Ribbon cable 1 Part 2 SR45188 Sensor, slotted, BK-Q9 1 3 SR55452 Bushing 1 4 SR75769 Standoff 1 5 SR Addon PCB 1 6 SR Ribbon cable, display 1 7 SR Interlock switch PCB 1 8 SR76035 Cover, interlock 1 9 SR76239 Fold roller plate 1 10 SR Harness, communication 1 11 SR20711 Rectifier 1 12 SR56628 Capacitor 1 13 SR Softstart PCB 1 14 SR47132 Transformer 1 15 SR88549 Fuse 2A 1 16 SR89779 Fuse 16A 1 17 SR Harness, power supply 1 18 SR87271 Motor, BK-M SR Controller PCB 1 - SR89758 Woodruff key 1 15
16 5. REAR SIDE See 10. Fold pressure assembly
17 5. REAR SIDE Part 1 SR Harness, motors 1 Part 2 SR Motor PCB MD6DC 2 3 SR Harness, sensors 1 4 SR Motor PCB MD3DC 1 5 SR75190 PCB standoff 12 6 SR76222 Auto set thickness bracket 1 SR17393 spring 1 7 SR Sensor bracket, with screw & nut 1 SR45188 Sensor 1 8 SR Wedge 2 9 SR76240 Fold roller bracket 1 10 SR Multi tool BK SR45688 Power inlet 1 12 SR47061 Fuse 5A 1 13 SR45188 Slotted optical sensor BK-Q SR Copier Interface PCB 1 15 SR Voltage protection plug 1 16 SR Interlock PCB 1 17
18 6. LOWER STAPLER/CLINCHER DRIVE AREA
19 6. LOWER STAPLER/CLINCHER DRIVE AREA Part 1 SR Clincher arm assy. 2 Part 2 SR90146 Bushing 1 3 SR75245 Spring 1 4 SR Solenoid, staple stop gate, SOL1 1 5 SR75820 Lenght transmission shaft 1 6 SR75122 Bracket 1 7 SR87271 Motor, BK-M4 and BK-M7 1 8 SR76007 Drive bar, lower 1 9 SR75828 Crank wheel 1 10 SR75824 Crank journal 1 11 SR75829 Rod 1 12 SR87006 Tire, drive roller 1 13 SR75241 O-ring 1 14 SR Motor, BK-M SR80744 Pulley 1 16 SR Solenoid, staple stop gate release, SOL SR75235 Pulley 1 18 SR60894 Shaft 1 19 SR45188 Slotted optical sensor, BK-Q SR Nut plate 1 19
20 7. BACK JOGGER ASSEMBLY
21 7. BACK JOGGER ASSEMBLY Part 1 SR Jogger shaft assembly 1 Part 2 SR Jogger arm, outer right 1 3 SR Jogger arm, inner right 1 4 SR Jogger arm, inner left 1 5 SR Jogger arm, outer left 1 6 SR75977 Bushing 2 7 SR Roller bracket 1 8 SR Harness, back jogger assembly 1 9 SR Motor, BK-M SR75750 Cam 1 21
22 8. INFEEDER ASSEMBLY (Not shown) bottom view a 11b a 8b front view 22
23 8. INFEEDER ASSEMBLY Part Part 1 SR76037 Bearing 2 2 SR75976 Length adjustment strap 1 3 SR45188 Slotted optical sensor, BK-Q3, BK-Q SR75726 Guide, carriage 1 5 SR75742 Pulley 2 6 SR21533 Bearing 2 7 SR75972 Spring 2 8a SR Rear side guide (Incl. SR ) 1 8b SR Guide 9 SR75755 Timing belt 1 10 SR24653 Bushing 4 11a SR Guide 11b SR Front side guide (Incl. SR ) 1 12 SR Motor, BK-M SR76243 Nut plate 10x63 mm 2 14 SR76364 Bushing 3 15 SR Roller assy SR75738 Pulley 1 17 SR45698 Timing belt 1 18 SR75727 Shaft 1 19 SR Motor, BK-M SR20578 Pulley 1 21 SR Pre-Infeed Motor BK-M SR96997 Sensor, reflex, BK-Q1 1 23
24 9. FOLD DRIVE ASSEMBLY
25 9. FOLD DRIVE ASSEMBLY Part Part 1 SR75762 Sprocket 1 2 SR76068 Timing belt 1 3 SR75763 Timing pulley 1 4 SR60827 Ball bearing 1 5 SR75764 Timing pulley 1 6 SR75762 Sprocket 1 7 SR Drive shaft assy. 4 8 SR75761 Sprocket 1 9 SR75765 Timing pulley 1 10 SR75761 Sprocket 1 11 SR75766 Encoder disc 1 25
26 10. FOLD PRESSURE ASSEMBLY
27 10. FOLD PRESSURE ASSEMBLY Part 1 SR60827 Bearing 4 Part 2 SR16028 Spring 1 3 SR76010 Bearing bracket 3 4 SR76025 Spring 4 5 SR76011 Spring guide 4 27
28 11. FOLDING ASSEMBLY
29 11. FOLDING ASSEMBLY Part 1 SR Cam, upper fold roller 2 Part 2 SR Upper fold roller assy. 1 3 SR75778 Paper guide 1 4 SR Lower fold roller assy. 2 5 SR90123 Spring 1 6 SR96133 Sensor, reflex, BK-Q7 1 7 SR60512 Bearing 4 8 SR Motor assy. BK-M8 1 9 SR Fold stop 1 10 SR75323 Crank arm fold stop 1 11 SR Harness, fold stop 1 12 SR86235 Spring 2 13 SR Motor, BK-M SR75823 Clutch 1 15 SR76366 Fold knife 1 16 SR75828 Crank weel 1 17 SR76001 Rod 1 18 SR75824 Crank journal 1 19 SR45188 Slotted optical sensor, BK-Q
30 12. STAPLING ASSEMBLY 4 5 Magnification of the Thick Set Sensor (2)
31 12. STAPLING ASSEMBLY Part 1 SR75349 Paper guide, inboard 1 Part 2 SR75350 Paper guide, outboard 1 3 SR Stapler, grey body 2 4 SR Stapler drive bar assy. 1 5 SR Retraction swing assy. 2 6 SR Thick Set Sensor, BK-Q SR75244 Spring 2 8 SR Staple detection lead 2 9 SR76361 Staple stop gate 1 10 SR75827 Paper guide 1 11 SR96133 Sensor, reflex, BK-Q SR Roller, set transport 1 13 SR76005 Latch 1 14 SR40686 Spring 1 15 SR75242 Spring 4 16 SR87772 Clincher point 4 17 SR75931 Clincher plate 2 31
32 13. BELT STACKER EXTERIOR
33 13. BELT STACKER EXTERIOR Part 1 SR56436 Roller 7 Part 2 SR76087 Transport belt 2 3 SR76182 Roller 1 4 SR75761 Sprocket 4 5 SR76092 Bushing 2 6 SR75557 Transport belt 2 7 SR88247 Bearing 2 8 SR89609 Bushing 2 9 SR75527 End plate 1 10 SR75474 Locking pin 1 11 SR Motor, ST-M SR Harness, stacker 1 13 SR21533 Bearing 4 33
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