Illustrated spare part catalog. Spare part Catalog. FPi Inserting machine Revision:
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- Annabelle Barton
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1 Spare part Catalog Inserting machine Revision: This spare parts catalog contains copyright information. No part of this document may be copied or otherwise reproduced without prior written consent by Francotyp Postalia. Version: generated: 07 Jun 06 :5:07 CEST Seite
2 Document History Revision Date Autor(en) Changings D.Stoll replaced by N007A D.Stoll This parts removed, because no more available by Neopost. N D.Stoll online version ready D.Stoll Initial Version Version: generated: 07 Jun 06 :5:07 CEST Seite
3 Index Chapter English 0.00 Covers frames and external parts 0.00 Envelope hopper 0.00 Envelope hopper 0.00 Envelope track Envelope track Envelope track Document feed Document feed and motor Insert table 0.00 Insert table.00 Loc.00 Loc.00 Loc moistening.00 Loc Document inserting 5.00 Loc 5 document inserting 6.00 Sealing liquid reservoir 7.00 Envelope exit and sealing 8.00 Main drive mechanism 9.00 Drive mechanism 0.00 Drive mechanism.00 Control panel.00 Electronics.00 Netzteil.00 HCVS Covers 5.00 HCVS Frame parts etc HCVS Drive 7.00 HCVS Backguide 8.00 HCVS Stack mechanism 9.00 Conveyor Stacker 0.00 Side Exit -.00 Side Exit -.00 Catch tray Appendix Recommended spare parts Appendix Wearparts Version: generated: 07 Jun 06 :5:07 CEST Seite
4 0.00 Covers frames and external parts Version: generated: 07 Jun 06 :5:07 CEST Seite
5 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.05.5 Washer x5.x0.7mm 055G N Strip 97005C N5.7.6 Washer 9x,x0,8mm 576K N Cover RH 80908D 6 N.08.5 Spacer 9x,x,5mm 085L 7 N96..6 Retaining ring 966Z 8 N5.6.6 Cap nut m 566K 0 N QUICK FASTENER HOLDER 8099S N.08.5 Grommet 085U N.08.5 Grommet 085U N0..6 Protective cover 06Z N Support Axle 9579H N Round head screw mx M 5 N Magnetic clip 95709C 7 N6.0.9 Cover plate 609A Bellows, H 0 N5.9.0 Nut M 590P N Cover with ruler 8095Y N Assy Cover Rh V N Round head tapping screw 5858B 5 N Countersunk head tapping screw 5859C 6 N Guide spring long 7598X 7 N Countersunk Head Screw Mx6 5877W 8 N Quick fastener pin 8099T POWER CORD US STANDARD, C POWER CORD EU STANDARD, D 0 N Bottom plate 9570W N Hex. head screw Mx H N Cover power supply H N.0.9 Protective strip (short) 09U 5 N05.6. Self-Locking Nut 056N 6 N COVER 8808V 7 N Connecting lead 8090R Version: generated: 07 Jun 06 :5:07 CEST Remarks Not on drawing Seite 5
6 0.00 Envelope hopper Version: generated: 07 Jun 06 :5:07 CEST Seite 6
7 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N0..57 Sleeve 057E N FLANGED BUSH 80960H N99..7 FLAT SPRING 997P N0.6.6 Locking spring 066H WASHER x8,x0,8mm N05.. Stop 05K 7 N Adj. axle 9976R 8 N99..7 ADJUSTING NUT 997M 9 N99..6 Bottom plate 996C 0 N99..7 Bracket for axle 997N N5.. Countersunk head screw Mx6 5U N Guide plate receiving bin 9975Q 6 N8.5. SIDE GUIDE L 85V 7 N8.5.5 SIDE GUIDE R 855W Thumb Wheel, X Spring Clip 6-8 mm, P N Seperation adjustment lever U N5..0 Round head screw x6 m 50P N Flat spring 8090W N STOP PLATE R 6 N SUPPORT SEP_ROLLER 80909P 7 N SHAFT SEP_ROLLER Q 8 N HINGE T 9 N Round head screw Mx Y 0 N Countersunk head screw Mx C N Round head screw Mx T N5.9.0 Nut M 590P N8.5. ASSY FEED TABLE 85U 6 N8.5.0 FRAME_PLATE 850S 7 N Separation roller (assy.) X 8 N Lifting separation shaft 80900V 9 N HINGE JOINT S 0.0. Version: generated: 07 Jun 06 :5:07 CEST Seite 7 Remarks
8 0.00 Envelope hopper Version: generated: 07 Jun 06 :5:07 CEST Seite 8
9 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old O-RING, JOGGER, D N Jogger roller 97595Z N05..6 Cyl. Pin,5x6 056K N Transportation axle 9579S 5 N Slip clutch CCW 8mm 9577Q GEAR 8T,..0 06E GEAR 8T,..0 06E 8 N Bearing bush D 9 N Coupling plate 9570T 0 N Transportation roller,5 mm 0978B N.00.8 GEAR 5T 008B N80.9. PROTECTION GEAR WHEEL 809V Spacer 5x0,x mm, T 5 N8.5.7 ENVELOP SEPARATION SHAFT 857Q 6 N05..7 Cyl. Pin,5x 057L 7 N0.0. Sealing ring 00P WASHER 6x0,x0,8mm, Y Spring Clip 0-mm, C Spring Clip 0-mm, C WASHER x8,x0,8mm Spacer 5x0,x5mm, W N0..5 Conductive bearing 8 mm 05A BEARING (POM) 0MM, B Tension Pin,5x8, C 5 N05.. Stop 05K 7 N Round head screw Mx6 0587Y 0.0. Version: generated: 07 Jun 06 :5:07 CEST Seite 9 Remarks
10 0.00 Envelope track Version: generated: 07 Jun 06 :5:07 CEST Seite 0
11 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N05..8 Clamping Ring 0mm 5 058A GEAR 5T, F GEAR 5T, A FREEWHEEL CLUTCH COMPLETE, L 7 N05.. Tension pin,5x6 mm 05B Spacer 5x0,x mm, T 9 N Spacer 5x0,x7,5mm 0088M WASHER x7,x,6mm 575S Spring Clip 6-8 mm, P N Hex. head screw m6x 05885N N0.8.7 Transportation roller D0mm 087C 5 N6.0. Flap guide 60Z 6 N Flap guide 6078P GEAR 5T, L 8 N..67 Gear 7t 67Y GEAR 8T,..0 06E N7..57 Bracket assy. 757W N.5.89 Transportation axle 589W N0.8.7 Axle assy. 087N 5 N Brake rod 6869W 6 N0.. Led (including holder) 0S 7 N0..7 Pressure spring d=,5mm 07E 8 N0.0.9 Spacer 7x0,x mm 009P Spring Clip 0-mm, C SPRING HOLDER DISC, Q N5.7.8 Washer Ø7 x Ø8, x,6mm 578B N Nut m8 5906T WASHER 6x0,x0,8mm, Y N05..6 Cyl. Pin,5x6 056K 5 N Set screw mx 0880J BEARING (POM) 0MM, B 7 N Pan head tapping screw 5855Y 8 N transportation roller 6056Z TRANSPORTATION ROLLER,7MM, J Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
12 05.00 Envelope track Version: generated: 07 Jun 06 :5:07 CEST Seite
13 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N05.. Stop 05K N95.7. Guide axle 957Y N..0 Air inlet plug 0P N Hex. head screw Mx H 5 N transportation roller Z 6 N..7 Protective strip (long) 7L 7 N Mounting plate 9570Z 8 N Sleeve 00977S 9 N Guide plate 76676D 0 N..9 Bracket 9W N.. Mounting bracket J N Frame transportbridge lh 95709W N Frame transportbridge rh 9570X 5 N6.0.5 Lifting plate 605P 7 N0.. Sensor (including holder) 0T SENSOR (INCLUDING HOLDER), E 9 N.8.99 Axle 899L 0 N..9 Frame rod 9U N Pan head tapping screw 5855Y N5.7. Washer x,xmm 57G N5.9.0 Nut M 590P BEARING (POM) 0MM, B 5 N Round head screw mx8 5868M 7 N0.. Pressure spring d=0,7mm 8 0Q Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
14 06.00 Envelope track Version: generated: 07 Jun 06 :5:07 CEST Seite
15 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.0.5 Wire strap holder 05D N Set screw m 6x0 0885M N..5 Frame rod 5W N.5.70 Hinge plate 570T 5 N.7.6 Support 76Z 6 N Set Screw M x P 7 N Knurled ring 0596R FLAP SCRAPER,..9 9G 9 N7.5.7 Flap opener 757W N8.8.0 RUBBER ROLLER 8MM 880X N.6.09 Bracket 609S SENSOR (INCLUDING HOLDER), E 5 N96..7 Cyl. pin 967L 6 N05..6 Cyl. Pin,5x6 056K 7 N Spring clip 9- mm 0555Y WASHER 6x0,x0,8mm, Y BEARING (POM) 0MM, B 0 N05.. Tension pin,5x6 mm 05B N5.9.0 Nut M 590P N5.7. Washer x,xmm 57G N Pan head tapping screw 5855Y N Round head screw Mx J 5 N Hex. head screw Mx H 6 N..0 Air inlet plug 0P 7 N..9 Protective plate 9N 8 N..98 Protective strip 98K Pressure Spring, G 0 N Pressure adj. bracket 7569S LED(INCLUDING HOLDER), D N Cap 9670K Version: generated: 07 Jun 06 :5:07 CEST Seite 5 Remarks
16 07.00 Document feed Version: generated: 07 Jun 06 :5:07 CEST Seite 6
17 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old 888B 9758J 0976Z Self-Locking Nut 056N Safety cover 0695Q Ball Bearing + housing Assy., N Transportation table assy. N Transportation roller 6 mm 7 N N N05.0. Countersunk screw Mx6 050X 0 N0..8 Tension spring 08N N Clamping ring 5mm 0557A N Spacer 5x0, x0 mm 0080P Spacer 5x0,x5mm, W N0.0.9 Spacer 7x0,x mm 009P Cyl.Pin,5x mm, M Spring Clip 0-mm, C GEAR 5T, F 8 N6.0.8 Fixing ring 608B WASHER 6x0,x0,8mm, Y 0 N.8.08 Fixing screw 808Z N Bushing 5x0x5,5 mm 7575Q N5.7.9 Washer 7x,x0,5mm 579C N..89 Mounting clamp 89J 5 N.6.6 Fixing rod 66Z PRESSURE SPRING 0,85MM,.. H Damper, X 8 N.6. Transportation axle 6V 9 N05..6 Cyl. Pin,5x6 056K 0 N.6.0 Transportation axle 60D N Hex. head screw Mx H BEARING (POM) 0MM, B N Set screw mx J N7..8 Connecting plate LH 78A 5 N7..8 Connecting plate RH 78B 6 N Clamping ring mm 0556Z 7 N Round head screw Mx V Version: generated: 07 Jun 06 :5:07 CEST Seite 7 Remarks
18 08.00 Document feed and motor Version: generated: 07 Jun 06 :5:07 CEST Seite 8
19 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old 0L 9C 575S Nut M5 590Q Round head screw Mx8 5865J BEARING (POM) 0MM, B Spring Clip 0-mm, C WASHER 6x0,x0,8mm, Y 9 N.6.8 Transportation axle 68B 0 N05..6 Cyl. Pin,5x K N Hex. head screw Mx H N.8.8 Transportation axle 88D N.08.5 Spacer 9x,x,5mm 085L 5 N..5 Frame rod 5W 6 N Transportroller 0x0x D 7 N Bearing bracket assy. 7558T MOTOR 00/0V 60HZ, X MOTOR 0/0V 50HZ, X N0.. Rubber stud m5x0 N.9. Spacer 5x5,5x8 mm WASHER x7,x,6mm N N Version: generated: 07 Jun 06 :5:07 CEST Seite 9 Remarks
20 09.00 Insert table Version: generated: 07 Jun 06 :5:07 CEST Seite 0
21 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Set screw mx 0880J N95.7. Insert table 957G N0.8.7 Transportation roller D0mm 087C N.6.75 Mounting pin 675G 5 N Hex. head screw Mx H Sprocket 5t, P 7 N8.8. ASSY PULLEY SHAFT 88Z 8 N Cap 9670K 9 N96..7 Cyl. pin 967L Spacer 5x0,x mm, T BEARING (POM) 0MM, B N.6.6 Transportation axle 66Z N Bushing 5x0x5,5 mm 7575Q N Round head screw mx8 5868M WASHER 6x0,x0,8mm, Y Spring Clip 0-mm, C 8 N05..6 Cyl. Pin,5x6 056K Tension PIN,5x0 mm, D Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
22 0.00 Insert table Version: generated: 07 Jun 06 :5:07 CEST Seite
23 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.55.9 Frame document detector 559C N..6 Bracket for finger 6T N..7 Bracket for finger(center) 7U N7..9 Finger Strip 79P 5 N0..5 Knurled Nut 5 05N Finger Strip, S 7 N5..7 Round head screw mx0 6 57E 8 N.05.5 Washer x5.x0.7mm 055G 9 N Spacer 0x5,x0mm 0095Q 0 N0..8 Spacer 0x5,x5mm 5 08H N0..07 Pressure spring 5 007L FINGER (SYNTHETIC PART), M N05.. Stop 05K N05.6. Self-Locking Nut 6 056N 5 N.9.50 Hinge axle 950X 6 N0.0. Fibre washer 8x,x0,5 00B 7 N05..7 Spring clip -5 mm 057Q 8 N.56.7 Fixing bracket 567C 9 N5.7. Washer x,xmm 6 57G N Round head screw Mx6 0587Y N Hex. head screw Mx H N05..9 Cupped Spring 9 059M Knurled Nut, Y 5 N Round head screw Mx V NYLON BEARING 8MM, WASHER 6x0,x0,8mm, Y 8 N0.5.5 Torsion spring 055Q 9 N Hinge bracket 7550V FEELER (ASSY.), W N0..9 Document detector assy. 09S N..5 Earth wire 5G N0.. Flatcable (DFC) 0Q Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
24 .00 Loc Version: generated: 07 Jun 06 :5:07 CEST Seite
25 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N FRAME UPPER PLATE LOC 80907T N Brake plate assy U N8.9. Handle 89D N5.9.0 Nut M 6 590P 5 N Front plate top cover 80900H 7 N Connecting plate loc 95760D 8 N Cover Ioc 95756Z 9 N Locking bar C 0 N..57 Frame 57A N Frame (loc) 8090E N80.9. Cover Loc 809D N0..76 Guide block 076Z N Shaft B 5 N5..0 Round head screw x6 m 50P 6 N Handle 80905U 7 N0.. Druckfeder d=mm 0T 8 N Sealing plug 00905S NYLON BEARING 8MM, N5.7. Washer x,xmm 7 57G N96..6 Retaining ring 966Z N Round head screw mx8 5868M N Countersunk head screw mx U 5 N Pan head tapping screw 5855Y 6 N Clamping ring 5mm 0557A 8 N Round head screw Mx6 0587Y 9 N..9 Protective plate 9N 0 N5.7.9 Washer 7x,x0,5mm 579C N Sound Insulation Plate Z N8.9. Assy Topcover 89E N Lock Assy D N FRAME UPPER PLATE LOC 80907T Version: generated: 07 Jun 06 :5:07 CEST Seite 5 Remarks Without sound insulation plate
26 .00 Loc Version: generated: 07 Jun 06 :5:07 CEST Seite 6
27 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N96..9 Cyl. Pin,5x0 969A N Transportation roller 6 mm 0976Z N Hex. head screw Mx H N Set screw mx 0880J TIMING BELT, A 6 N Spring clip 9- mm 0555Y 7 N06.0. Pulley 6 T 060V 8 N.9.0 Axle 90W GEAR 5T, A 0 N0.5.5 Pressure spring 055H N0.0.0 Washer x6,x0,8 mm 000V WASHER x8,x0,8mm 0.0. N Sealing plug 00905S LED(INCLUDING HOLDER), D SENSOR (INCLUDING HOLDER), E Spring Clip 6-8 mm, P 7 N05..6 Clamping ring mm 056G 8 N Lever 9670G 9 N5.. Round head screw mx5 5Y N DRAW BAR 80908V TRANSPORTATION ROLLER (ASSY.), H 5 N Pan head tapping screw 5855Y 6 N..87 Solenoid 87Y Spacer 5x0,x5mm, W BEARING (POM) 0MM, B 9 N05.. Tension pin,5x6 mm 05B Tension PIN,5x0 mm, D N Pulley t 0605W GEAR 8T, N.8.75 Ejection axle 875U N Bushing 5x0x5,5 mm 7575Q WASHER 6x0,x0,8mm, Y 6 N5.9.0 Nut M 590P 7 N5.7. Washer x,xmm 57G 8 N Mounting frame (assy) 80905S 9 N Hinge bracket 9670F 0.0. Version: generated: 07 Jun 06 :5:07 CEST Seite 7 Remarks
28 .00 Loc moistening Version: generated: 07 Jun 06 :5:07 CEST Seite 8
29 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old Spacer 5x0,x mm, T N5..8 Hex. head screw mx8 58X N5.7.5 Washer 9x,x0,8 575J N Connecting plate loc 95760D 5 N.05.5 Washer x5.x0.7mm 055G 6 N.9.0 Axle 90X 7 N05..8 Crinkle washer 058D 8 N Countersunk head screw mx0 5875U BRUSH HOLDER, N Clip 05550F N0.. Pressure spring d=0,7mm 0Q N0.. Druckfeder d=mm 0T N Spacer 5x0, x0 mm 0080P BRUSH, N 5 N LOCK BRUSH HOLDER 0557W 6 N Sleeve 00977S LED(INCLUDING HOLDER), D 8 N..59 Bracket 59L 9 N.5.7 Frame rod 57F 0 N.5.8 Tension roller axle 58R N.. Bracket N N Lifting bracket 98008R BEARING (POM) 0MM, B N Round head screw Mx T 5 N05.6. Self-Locking Nut 056N 6 N Countersunk head screw Mx C 7 N Round head screw Mx V 8 N Round head screw Mx6 0587Y 9 N Pan head tapping screw 5855Y 0 N Transportation roller 0977A N5.7. Washer x,xmm 57G N5.9.0 Nut M 590P Leaf Spring, E N5.6.0 Tension spring 560D 5 N.8.7 Spring Lever 87K 6 N.6.00 Axle 600Z Spring Clip 0-mm, C 8 N96..9 Cyl. Pin,5x0 969A WASHER 6x0,x0,8mm, Y 0 N Spring clip 9- mm 0555Y Version: generated: 07 Jun 06 :5:07 CEST Seite 9 Remarks
30 .00 Loc Document inserting Version: generated: 07 Jun 06 :5:07 CEST Seite 0
31 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.6.6 Axle 66X Damper, X N.6.6 Axle 66Y Spring Clip 6-8 mm, P 6 N Set Screw M x6 0880K 7 N Locking spacer 9576E 8 N Clamping ring 6mm 0558B 9 N0.. Pressure spring d=0,7mm 0Q BEARING (POM) 0MM, B Spacer 5x0,x mm, T N Hex. head screw m6x 05885N N Set screw mx 0880J TRANSPORTATION ROLLER.5MM, H NYLON BEARING, W Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
32 5.00 Loc 5 document inserting Version: generated: 07 Jun 06 :5:07 CEST Seite
33 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Set screw mx 0880J Spacer 5x0,x5mm, W PRESSURE SPRING 0,85MM,.. H N..9 Bearing plate 9E 5 N Spacer 5x0, x0 mm 0080P 6 N.00.8 GEAR 5T 008B 7 N.6.8 Rod 68S 8 N Transportation axle 0680Z 9 N..87 Solenoid 87Y 0 N05..6 Clamping ring mm 056G WASHER 6x0,x0,8mm, Y N0..95 Pressure spring 095C N.6.79 Draw bar 679Q N Spacer 5x0,x7,5mm 0088M GEAR 5T, A 6 N.8.85 Axle 885E 7 N05.. Tension pin,5x6 mm 05B 8 N007A Gear 0t M=.5 D=0 007A 9 N5.9.0 Nut M 590N 0 N5.7.9 Washer 7x,x0,5mm 579C N..6 Bearing plate 6E N0..8 Tension spring 08N Guide, N Spacer 8x,x0mm 0699G 6 N Round head screw Mx6 0587Y 7 N Round head screw Mx V Spacer 5x0,x mm, T BEARING (POM) 0MM, B 0 N5.7. Washer x,xmm 57G N5.. Round head screw Mx6 mm 5Z N05.6. Self-Locking Nut 056N N Transportation roller 0977A GEAR 5T (ASSY.), P 5 N7..6 Bearing plate 76G 6 N7..6 Bearing plate 76E TRANSPORTATION ROLLER.5MM, H 8 N05..5 Spring clip 8 - mm 055X 9 N05..6 Cyl. Pin,5x6 056K Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
34 6.00 Sealing liquid reservoir Version: generated: 07 Jun 06 :5:07 CEST Seite
35 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N8.9.5 Cover Wiring 895Z SUPPORT PLATE, M N Rubber Tube 8x5x0 9895J N0..0 Clamping Clip 6 00J MOISTENING CLOTH, T 6 N SEALING TRAY 8550T 7 N0.. Spacer 6x,xmm 0H 8 N Connector P (JST) 9760M 9 N Nut m (self-locking) 0568V N Wire strap L N Round head screw mx M N COVER 8807U N ASSY WATER LEVEL FLOAT - MAGNET 8590B 5 N8.59. ANDROMEDA WATER LEVEL DETECTIO 859F 6 N8.5.8 SEALING BRACKET ASSY 858R Version: generated: 07 Jun 06 :5:07 CEST Seite 5 Remarks
36 7.00 Envelope exit and sealing Version: generated: 07 Jun 06 :5:07 CEST Seite 6
37 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.59.5 Axle for pulse disk 595R N.6. Transportation axle 6C N Guide plate 8097Y N Frame axle 9575S BEARING (POM) 0MM, B Spacer 5x0,x mm, T WASHER 6x0,x0,8mm, Y Spring Clip 0-mm, C 9 N mounting plate 9570V 0 N95.7. Protecting plate 957J N Spring clip 9- mm 0555Y N05..6 Cyl. Pin,5x6 056K N.6.75 Mounting pin 675G GEAR 8T,..0 06E 5 N0..77 Locking block 077A 6 N.6. Drive axle 6A 7 N Countersunk tapping screw 5856Z 8 N Countersunk head screw Mx C LED(INCLUDING HOLDER), D SENSOR (INCLUDING HOLDER), E N5.7.6 Washer 9x,x0,8mm 576K Tension Pin,5x8, C 5 N Round head screw Mx T 6 N Round head screw Mx Y 7 N Hex. head screw Mx H 8 N Round head screw Mx V PRESSURE SPRING, Y PRESSURE SPRING 0,85MM,.. H UPPER SEALING ROLLER 6 MM, H N0.. lower sealing roller assy. 0J N8.5.0 FRAME_PLATE 850S 5 N transportation roller 6056Z 6 N0.8.7 Transportation roller D0mm 087C Version: generated: 07 Jun 06 :5:07 CEST Seite 7 Remarks
38 8.00 Main drive mechanism Version: generated: 07 Jun 06 :5:07 CEST Seite 8
39 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old 05550X P 8S Countersunk head screw Mx C Scheibe 0x6,xmm 0790X 6 N.0.6 Clamping disc 06X Sprocket t, N PJ-BELT L=8MM, W 9 N Set screw m x N Paßfeder, Sprocket 5t, N..8 Pulse disk N N SPACER 8x,8xmm 0087G N0.0.9 Spacer 7x0,x mm 009P N05..7 Cyl. Pin,5x 057L Cyl.Pin,5x mm, M N05.. Stop 05K Self-locking Clip, Z 6 N.5.59 CLUTCH CW 8mm (CLOCKWISE) 559G 7 N Pulley 50hz 6050X 7 N6.05. Pulley 60hz 605Y 8 N Pulley 95705W Spacer 5x0,x mm, T 0 N.68.9 Sprocket 8t 689V SPOCKET ASSY. 5T, Y WASHER 6x0,x0,8mm, Y WASHER x8,x0,8mm GEAR 5T, A Sprocket 5t, J Spring Clip 0-mm, C Tension PIN,5x0 mm, D 8 N5..8 Hex. head screw mx8 58X 9 N5.7. Washer x,xmm 57G Chain 5 links, V Chain 55 Links, R Version: generated: 07 Jun 06 :5:07 CEST Seite 9 Remarks
40 9.00 Drive mechanism Version: generated: 07 Jun 06 :5:07 CEST Seite 0
41 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N05..6 Clamping ring mm 056F N0.0. Solenoid 00E GEAR 8T, GEAR 8T,..0 06E 5 N05.. Tension pin,5x6 mm 05B Spring Clip 0-mm, C WASHER 6x0,x0,8mm, Y 8 N05..8 Clamping Ring 0mm 058A 9 N Lever 9575L 0 N5..8 Hex. head screw mx8 58X N5.7. Washer x,xmm 57G N Self-locking clip 0568M N Tension spring 9550P N.6. Draw bar 6H 5 N..9 Screen plate 9S 6 N.6.0 Transportation axle 60D 7 N.6.8 Transportation axle 68B 8 N..6 Grommet 6V 9 N.0.5 Wire strap holder 05D 0 N Round head screw Mx V GEAR 5T, L N0.68. Cyl. pin x0 068Y GEAR 5T, A Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
42 0.00 Drive mechanism Version: generated: 07 Jun 06 :5:07 CEST Seite
43 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.6. Drive axle 6A GEAR 8T,..0 06E GEAR 8T, N Pulse disk sensor assy J Spacer 5x0,x5mm, W 9 N05.. Tension pin,5x6 mm 05B BEARING (POM) 0MM, B N Spring clip 9- mm 0555Y WASHER 6x0,x0,8mm, Y Spring Clip 0-mm, C Spacer 5x0,x mm, T 5 N05..8 Clamping Ring 0mm 058A 6 N5.9.0 Nut M 590N 7 N5.7.9 Washer 7x,x0,5mm 579C 8 N5.7. Washer x,xmm 57G 0 N Round head screw Mx V N0..95 Insulating plate 095U N Countersunk head screw Mx C N0..88 Pressure spring mm 088V N Bearing plate assy. 7656R UPPER SEALING ROLLER 6 MM, H 6 N0.. lower sealing roller assy. 0J Version: generated: 07 Jun 06 :5:07 CEST Seite Remarks
44 .00 Control panel Version: generated: 07 Jun 06 :5:07 CEST Seite
45 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N.08.5 Spacer 9x,x,5mm 085L N5.. Countersunk head screw mx0 5W 6 N8.99. Button Print Standby 899C 8 N8.9.5 Flatcable Clamp 895G 9 N5..5 Round head screw m5x0mm 55N 0 N Backplate Screen 8909L N Distance Nut MX R N5.. Countersunk head screw mx8 6 5V 5 N8.5.5 ASSY START BUTTON 855C 6 N8.5.5 ASSY STOP BUTTON 855D 7 N5.7.0 Washer Ø9 x Ø, x 0,8mm 570P 8 N Button_Bracket 88066T 9 N8.9.8 O-Ring 0X.5 898V 0 N8.9.8 Buttonplate 5.7 Inch 898K N05.6. Self-Locking Nut 056N N Round head screw mx8 5868M N8.9.0 Assy Friction Hinge 890B N8.9.0 Assy Cover 890R 6 N Power Button Assy 8895B 9 N8.8.6 DISPLAY DS-85 KIT 886F Version: generated: 07 Jun 06 :5:07 CEST Seite 5 Remarks
46 .00 Electronics Version: generated: 07 Jun 06 :5:07 CEST Seite 6
47 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Afstandsbus.x8x5 0088U 5 N5.9.0 Nut M 590N 6 N Connection board expanded (optional) 9900S 7 N Communikation board (optional) 99000R 8 N Hex. head screw Mx H 9 N PCB support 90807Y Knurled Nut, Y N Spacer 8x,x5mm 0089J N Print board holder A N Round head screw Mx V 5 N PCB mounting bracket 8096M 7 N STACKER INTERFACE BOARD 8990E 8 N Quick fastener pin 8099T 9 N5.. Round head screw mx8 5A 0 N5.9.0 Nut M 590P N Mainboard IN-C W N8.9.0 Assy Cover 890R N Assy Cover Y N..6 Grounding connector 6H 5 N96..6 Retaining ring 966Z Version: generated: 07 Jun 06 :5:07 CEST Seite 7 Remarks optional
48 .00 Netzteil Version: generated: 07 Jun 06 :5:07 CEST Seite 8
49 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old Remarks N Frame Powersupply A N Nut m8 5906T N Microswitch (including lever) Z CAPACITOR 0MF/0V,..8 8S 0V system 5 N..80 Kondensator 80R 0V system 6 N..79 Kondensator 79Q 0V system 7 N Unit motor/transformator board (0V) D 0V system 7 N Unit motor/transformator board (0V) 97550V 0V system 9 N0..99 Spacer 099C 0 N Power Supply Hrpg-50-Te 8996F N5..05 Round head screw Mx 505S N Strain relief 0098K N..89 Mounting clamp 89J N.5.9 Fuse 5 A / 5V 59W N Power inlet W N Transformer 00V (Japan) 9755Y 6 N Hex. head screw Mx H 7 N Connecting lead 8090R 8 N Self locking clip 0560B Version: generated: 07 Jun 06 :5:07 CEST Seite 9 0V system 0V system
50 .00 HCVS Covers Version: generated: 07 Jun 06 :5:07 CEST Seite 50
51 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N SIDE GUIDE LEFT 85696H N SIDE GUIDE RIGHT 85697J N SIDE GUIDES LEFT/RIGHT ASS 8588V N Magnetic clip B 8 N05.6. Self-Locking Nut 7 056N 9 N SCREW M X G N5..0 Round head screw x6 m 50P N8.8. MPPC camera V 88K Version: generated: 07 Jun 06 :5:07 CEST Seite 5 Remarks
52 5.00 HCVS Frame parts etc. Version: generated: 07 Jun 06 :5:07 CEST Seite 5
53 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N8.59. External Cable Stacker unit 859D N..89 Mounting clamp 89J SENSOR (INCLUDING HOLDER), E 8 N Spacer 8x,x0mm 0699G N5.. Round head screw mx0 5B Spring Clip 6-8 mm, P N Connector p (JST) 9698A N.08.5 Grommet 085U 6 N Microswitch (including lever) Z 7 N8.59. ENS. CI STACKER 859J 8 N5.9.0 Nut M 590P 0 N Print-board holder 0075U N5.8.5 Pan head tapping screw 585W N Nut m (self-locking) 0568V N5.7.0 Washer Ø9 x Ø, x 0,8mm 570P Knurled Nut, Y LED(INCLUDING HOLDER), D 7 N Mounting Bracket Photocell 8590F Version: generated: 07 Jun 06 :5:07 CEST Seite 5 Remarks
54 6.00 HCVS Drive Version: generated: 07 Jun 06 :5:07 CEST Seite 5
55 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Drive axle assy. 8589S N Gear box assy 8586T N Clutch CCW 8mm 9056R 5 N Spacer x8,xmm 0050T 6 N Leaf spring assy 8587U 9 N GEAR Z=9 M= R Cyl. Pin,5x mm, N N Coupling plate H N Gear 8 T 95776Z N Slip cluth 9796D 5 N Spring clip 9- mm 0555Y WASHER x8,x0,8mm N05..6 Cyl. Pin,5x6 056K BEARING (POM) 0MM, B WASHER 6x0,x0,8mm, Y 0 N Gear 0th 9699G N0.. Bearing (POM) 6mm 0Z N0.8.5 Transportation roller 0 mm 085U Spring Clip 6-8 mm, P 5 N05.. Stop 05K 6 N Gear T assy 8565N 7 N Gear 0T assy 85655Q 8 N0.5.0 Pressure Spring 050Z 9 N Transportation roller 6 mm 0976Z 0 N0.0.0 Washer x6,x0,8 mm 000V 0.0. Version: generated: 07 Jun 06 :5:07 CEST Seite 55 Remarks
56 7.00 HCVS Backguide Version: generated: 07 Jun 06 :5:07 CEST Seite 56
57 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Sealing plug 00905S N ROLLER Ø L 5 N8.59. WIRING ANDROMEDA STACKER 859E 7 N TOP LOAD BRACKET 85785A 9 N GEWICHT STAPELAAR M 0 N Set screw m5x5 0889J WASHER 6x0,x0,8mm, Y N.08.5 Grommet 085U N05.6. Self-Locking Nut 6 056N 5 N Nut m (self-locking) 0568V Version: generated: 07 Jun 06 :5:07 CEST Seite 57 Remarks
58 8.00 HCVS Stack mechanism Version: generated: 07 Jun 06 :5:07 CEST Seite 58
59 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Pulse disk sensor assy J N8.6. Stack mechanism unit 86Z N SCREW M X 9898G Version: generated: 07 Jun 06 :5:07 CEST Seite 59 Remarks
60 9.00 Conveyor Stacker Version: generated: 07 Jun 06 :5:07 CEST Seite 60
61 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Envelope support 95758X WASHER 6x0,x0,8mm, Y N Roller 9576A N Fixing axle 95769J 5 N Axle 9576B 6 N Frame 95776R 7 N Spring clip 9- mm 0555Y 8 N Belt 96000Z 9 N Spring clip 5-7 mm 0566K 0 N Suspension frame 95757W N5.7.9 Washer 7x,x0,5mm 579C N Paper guide 95770K N5..0 Round head screw x6 m 50P N.5.7 Strain relief 57X WASHER x8,x0,8mm N0..5 Conductive bearing 8 mm 05A Knurled Nut, Y 0 N..89 Mounting clamp 89J N5.9.0 Nut M 590P N5.7.5 Washer 9x,x0, J N Drive axle 95779U N Round head screw Mx V 5 N Fork 8095A 6 N Hinge Pi 8095B 8 N Axle 95765E 9 N05..7 Spring clip -5 mm 057Q 0 N05..5 Spring clip 8 - mm 055X N Countersunk head screw mx0 5875U N Pressure spring 9576D N Roller 95760Z N Stacker frame assy Q 5 N7.7. Finger knob 77V 7 N Connector plate stacker 9577P FORK (ASSY.), N Suspension frame for drive axle 95777S 0 N Pulley 95778T N Lever assy 8099A N Wiring (incl. connector) 0089S 0.0. Version: generated: 07 Jun 06 :5:07 CEST Seite 6 Remarks In inserter module In inserter module
62 0.00 Side Exit - Version: generated: 07 Jun 06 :5:07 CEST Seite 6
63 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Bracket 95789N N5.8.7 Round head screw mx6 587Q N5.7.5 Washer 9x,x0, J 5 N0..5 Knurled Nut 05N 6 N5.9.0 Nut M 590P 7 N Pulley 9577X 8 N5.7. Washer x,xmm 57G 0 N Spacer 8x,x7,5mm 00778K N5.9.9 Nut m half d. 599G N Set screw mx 0880J 5 N Belt 95778B 8 N5..00 Countersunk screw Mx5 500H 0 N.0.08 Guide Spring 008H N Transparent cover 9579S N05.. Tension pin,5x6 mm 05B BEARING (POM) 0MM, B N Socket head screw m5x K GEAR 5T, A 6 N0..5 Scotch tape 05C 7 N Spring clip 9- mm 0555Y WASHER 6x0,x0,8mm, Y Finger Knob, U Version: generated: 07 Jun 06 :5:07 CEST Seite 6 Remarks
64 .00 Side Exit - Version: generated: 07 Jun 06 :5:07 CEST Seite 6
65 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N0.5.5 Torsion spring 055Q N05..7 Spring clip -5 mm 057Q N5.7.6 Washer 9x,x0,8mm 576K N Spacer,x5x,5mm 9577V Spacer PIN x9,x,5 mm, E 6 N0.0.0 Washer x6,x0,8 mm 000V 7 N5..06 Round head screw Mx6 506T 8 N Guide Bracket 95785J 9 N Conical roller 95768R 0 N05..5 Spring clip 8 - mm 055X WASHER 6x0,x0,8mm, Y WASHER x8,x0,8mm Spring Clip 0-mm, C 5 N5.7. Washer x,xmm 57G 7 N5..6 Round head screw mx6 56D 8 N Pulley K 9 N Guide Plate 9579T 0 N Arm for conical roller 857R N Pulley assy A 0.0. Version: generated: 07 Jun 06 :5:07 CEST Seite 65 Remarks
66 .00 Catch tray Version: generated: 07 Jun 06 :5:07 CEST Seite 66
67 Pos FP Partnumber Descriptiom Qty. wear part SAP Mat. Nr. old N Side guide 9578E N05.6. Self-Locking Nut 056N N Cover 95786K N Envelope support 9578F 5 N5.8.7 Round head screw mx6 587Q 6 N5.7.5 Washer 9x,x0,8 575J 7 N Bottom plate 9578G 8 N5.7. Washer x,xmm 57G 9 N05..8 Crinkle washer 058D 0 N..5 Absorber 6 5G N Round head screw mx6 5866K N Upper plate assy L Version: generated: 07 Jun 06 :5:07 CEST Seite 67 Remarks
68 Recommended spare parts Chap. Nr. Chapter Position FP Part Number 0.00 Envelope hopper 7 N Envelope hopper Envelope hopper Envelope hopper 0.00 Envelope track Envelope track Envelope track Envelope track N Envelope track Envelope track Document feed N Document feed.00 Loc 6 Description St. St. 0 St. 50 St. 00 St. 500 St. 000 Mat. Nr. old Separation roller (assy.) X O-RING, JOGGER, D N8.5.7 ENVELOP SEPARATION SHAFT 8 857Q BEARING (POM) 0MM, B N..67 Gear 7t 67Y N transportation roller Z TRANSPORTATION ROLLER,7MM, J RUBBER ROLLER 8MM 8 880X SENSOR (INCLUDING HOLDER), E LED(INCLUDING HOLDER), D Transportation table assy J N Transportation roller 6 mm Z N..87 Solenoid 8 87Y.00 Loc TIMING BELT, A.00 Loc moistening BRUSH, N.00 Loc moistening 0 N Transportation roller A.00 Loc moistening BRUSH HOLDER, Loc Document inserting TRANSPORTATION ROLLER.5MM, H.00 Loc Document inserting Damper, X 6.00 Sealing liquid reservoir MOISTENING CLOTH, T 7.00 Envelope exit and sealing UPPER SEALING ROLLER 6 MM, H 7.00 Envelope exit and sealing N0.. lower sealing roller assy. 0J 7.00 Envelope exit and sealing 6 N0.8.7 Transportation roller D0mm C 8.00 Main drive mechanism 6 N.5.59 CLUTCH CW 8mm (CLOCKWISE) 559G 8.00 Main drive mechanism N..8 Pulse disk 8S 8.00 Main drive mechanism PJ-BELT L=8MM, W 0.00 Drive mechanism 6 N Pulse disk sensor assy J.00 Control panel 9 N8.8.6 DISPLAY DS-85 KIT 886F Version: generated: 07 Jun 06 :5:07 CEST Seite 68
69 .00 Control panel 6 N8.99. Button Print Standby 899C.00 Electronics N Mainboard IN-C W.00 Electronics 6 N Connection board expanded (optional) 9900S.00 Electronics 7 N Communikation board (optional) 99000R.00 Netzteil 7 N Unit motor/transformator board (0V) D.00 Netzteil 7 N Unit motor/transformator board (0V) 97550V Version: generated: 07 Jun 06 :5:07 CEST Seite 69
70 Wear parts Chap. Nr. Chapter Pos. FP Part Nummer 0.00 Envelope hopper O-RING, JOGGER, D 8.00 Main drive mechanism Sprocket 5t, P Document feed N Transportation table assy J 6.00 Sealing liquid reservoir MOISTENING CLOTH, T 7.00 Envelope exit and sealing BEARING (POM) 0MM, B.00 Loc moistening BRUSH HOLDER, Loc moistening 0 N Clip F 0.00 Insert table FINGER (SYNTHETIC PART), M.00 Loc Document inserting TRANSPORTATION ROLLER.5MM, H.00 Loc moistening BRUSH, N 0.00 Envelope hopper 5 N8.5.7 ENVELOP SEPARATION SHAFT Q 8.00 Main drive mechanism 6 N.5.59 CLUTCH CW 8mm (CLOCKWISE) G 8.00 Main drive mechanism Sprocket 5t, J.00 Loc moistening 0 N Transportation roller A 7.00 Envelope exit and sealing UPPER SEALING ROLLER 6 MM, H 7.00 Envelope exit and sealing N0.. lower sealing roller assy J 5.00 Loc 5 document inserting H Version: generated: 07 Jun 06 :5:07 CEST Description QTY TRANSPORTATION ROLLER.5MM, Intervall Seite 70 Alt. Nr.
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