SIGMA-II. Contents SIGMA-II. 1. Scissor assembly Thread guide and eccentric drive Tucker plate assembly...
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1 Contents Contents 1. Scissor assembly Thread guide and eccentric drive Tucker plate assembly Bobbin table with setting elements Secondary shaft with ejection elements Main drive Spindle shaft Housing and covers Control system Pneumatic system and electrical connections Bobbin holders and thread tree unit Item numbers printed in bold indicate subassemblies with multiple components /07 Copyright Casati Carlo AG 2-
2 2007/07 Copyright Casati Carlo AG Scissor assembly
3 1. Scissor Item No. Designation Including Pcs 4250 Scissor assembly complete left Scissor assembly complete right Scissor cylinder complete Sliding sleeve complete 1x Initiator scissors left Initiator scissors right Knife head complete 1x401092/1x401093/1x401094/2x401095/1x107002/1x Cylinder support for scissors Arbor Scissor cup special Scissor support Bobbin slider Cylinder plate Suction device holder Bobbin stop Thread clamp Adjusting ring Screw Screw Screw Screw Thread plug Screw Screw Thread plug Screw Screw Hexagonal screw Nut Lock nut Washer Washer Washer Cotter Suction Finger valve Butterfly valve Cylinder Cylinder Distributor Elbow union Elbow union Straight connector Straight connector PU-tubing Ø 4 mm Specify length Distributor Elbow union PU-tubing Ø 8 mm Specify length Scissor assembly Slide bearing Fibre catch bag Spring Bolt Knife support Knife Guide angle plate /07 Copyright Casati Carlo AG 2-
4 Thread guide and eccenter Copyright Casati Carlo AG 2007/07
5 Thread guide and eccenter 2 Thread guide and eccenter Item No. Designation Including Pcs 3305 Thread guide articulated lever 2x3142/1x3269/1x101189/1x103037/1x101277/1x Thread guide complete 2x101198/1x Thread guide lever set (pair) 1x3305/1x3306/1x3042/1x108205/2x107043/1x3117/1x3264/1x Eccentric drive connecting rod set 1x4505/1x Connecting rod complete 1x4008/1x1113/1x308003/1x101077/1x Rocker bearing complete Pin lever complete 1x101277/1x Set collar for thread guide sup. compl. 1x incl. ball bearing Thread guide support complete 1x4508/1x Eccenter Cover Thread guide Thread guide axel Spring setting ring Setting screw for eccentric drive Spring for axel Slide bearing Ceramic-thread guide (right side) Protective jack for Plate spring Thread guide support Connecting rod Tube for thread guide drive Bolt Screw Thread plug Screw Screw Screw Screw Thread plug Thread plug Thread plug Screw Nut Spacer Taper pin Dowel pin Pneumatic cylinder Distributor PU-tubing Ø 4 mm Specify length Distributor Ball bearing 1 Anti-clockwise machines only 1513 Thread guide /07 Copyright Casati Carlo AG 2-
6 2007/07 Copyright Casati Carlo AG 2- Tucker plate kinematics
7 Tucker plate kinematics 3. Tucker plate kinematics Item No. Designation Including Pcs 3362 Setting rings complete 1x Roller lever complete 1x Tucker plate complete 1x101193/1x Rocker bearing lever complete 1x108150/1x101095/1x Undertucker-adjustment lever 1x103010/1x101189/1x Undertucking lever complete 1x101304/1x111001/1x101095/1x107047/1x Tucker plate spring Undertucker Spring setting ring Undertucker lever left Undertucker lever right Undertucker spacer Screw Screw Thread plug Thread plug Thread plug Thread plug Head shoulder screw Nut Nut Nut Washer Ball pivot Ball socket Taper pin Dowel pin Screw Inner ring 1 Anti-clockwise machines only 4513 Undertucker lever complete left 1x101304/1x111001/1x101095/1x107047/1x Tucker plate complete left 1x103006/1x Screw /07 Copyright Casati Carlo AG 2-
8 Bobbin table with setting elements (Option) Copyright Casati Carlo AG 2007/07
9 Bobbin table with setting elements 4. Bobbin table with setting elements Item No. Designation Including Pcs 3321 Key-vent cylinder complete 1x103038/1x103053/1x Vent lever for left key complete 1x Vent lever for right key complete 1x Key lever complete 1x Monitoring initiator Setting knob complete 1x Setting knob complete 1x Support for setting knob complete 4x Support for shafts 1x Key lever adjustment complete 1x Clamp for lifting lever 1x3281/1x Vent lever link Bracket Bobbin table lever shaft Slide rails (optional) Ball pivot Ball socket Key lever guide Spacer Key lever shaft Bracket for initiator Feed spindle Clamping nut Draw spring Sigma cover Screw Screw Thread plug Screw Thread plug Screw Screw Screw Screw Screw Screw Screw Nut Nut Nut Washer Serrated lock washer Washer Control valve Slide bearing Slide bearing Roller key /07 Copyright Casati Carlo AG 2-
10 Secondary shaft with ejection elements (3210) Magnet Copyright Casati Carlo AG 2007/07
11 Secondary shaft with ejection elements 5. Secondary shaft with ejection elements Item No. Designation Including Pcs 3314 Cam of secondary shaft-scissor Regulation cam for Sigma sec. shaft Regulation cam for sec. shaft compl. 1x Secondary shaft motor complete Initiator secondary shaft Sensor L Sensor L Sensor R Sensor R Ejector head complete 1x101062/1x Cylinder head complete 1x302023/1x Ejector head complete 1x4522/2x207002/1x4035/1x4033/1x207031/1x4034/1x103051/ 1x4032/1x204027/4x109026/1x Coupling cam 1x Ejection cam 1x Secondary shaft flange complete 1x Regulation cam complete 1x Secondary shaft complete 1x Motor flange complete 1x Ejector bolts Ø Ejector bolts Ø Cylinder cover Ø Cylinder shaft Ø Cylinder spacer Cylinder tubing Ø Initiator-valve bracket Screw Screw Thread plug Screw Thread plug Screw Screw Screw Screw Thread plug Thread plug Thread plug Nut Washer Washer Washer Screw /2 valve Roller lever valve Control valve Slide bearing Slide bearing Distributor Elbow union Straight connector Distributor O-ring Rod gasket /07 Copyright Casati Carlo AG 2-11
12 Main drive 230 V Copyright Casati Carlo AG 2007/07
13 Main drive 230 V 6. Main drive 230 V Item No. Designation Including Pcs 4417 Motor cable complete E-motor for clockwise machine 1x Main shaft complete 1x101099/1x Main bearing flange with bearing 1x Precision gear complete 1x Belt pulley 1x Motor belt pulley 50 Hz 1x Motor base plate Motor support plate Belt 50 Hz Thread plug Thread plug Screw Screw Screw Thread plug Screw Thread plug Spacer Washer 1 Anti-clockwise machines only 4418 Motor cable complete E-Motor for anti-clockwise machine 1x /07 Copyright Casati Carlo AG 2-13
14 Spindle shaft S2 S1 D 3063 (3064) Copyright Casati Carlo AG 2007/07
15 Spindle shaft 7. Spindle shaft Item No. Designation Including Pcs 3393 Grip head complete 1x101059/1x Bearing flange complete 1x Coupling claw complete 1x Coupling gear complete 2x303003/2x Coupling cylinder 1x Spindle shaft complete 2x4536/1x4537/1x1329/1x4025/1x4538/2x107120/1x Spring for spindle shaft coupling Collet Ø 4 mm Collet Ø 3.5 mm Spindle shaft Coupling cone Rocker Coupling weights Screw Thread plug Thread plug Thread plug Screw Head shoulder screw Washer Washer Bore snap ring Shaft snap ring Elbow union Distributor Ball bearing Ball bearing 4 Item No. Spindle Designation: Ø mm S1 S Square spindle Round spindle Hexagonal spindle Hexagonal spindle Square spindle /07 Copyright Casati Carlo AG 2-15
16 Housing and covers Copyright Casati Carlo AG 2007/07
17 Housing and covers 8. Housing and covers Item No. Designation Including Pcs 4502 Front gear plate complete 2x302015/8x302020/2x Rear gear plate complete 2x302015/2x302017/4x302020/2x Cable plate complete Guard plate Base plate Machine base Gear spacer Machine hood Cable channel Screw Screw Screw Screw Screw Head shoulder screw Screw Screw Screw Slide bearing Slide bearing Slide bearing Slide bearing Rubber suction cup Cable clamp Cable clamp Cable clamp /07 Copyright Casati Carlo AG 2-17
18 Control system 230 V Pneumatic and electrical connections Copyright Casati Carlo AG 2007/07
19 Control system 230 V Pneumatic and electrical connections 9. Control system 230 V Item No. Designation Including Pcs 4436 Control system complete 1x4439/1x4440/1x4441/1x4442/1x4443/1x4444/1x4125/1x4126/ 1x4127/2x Splice print complete 1x4438/1x4078/1x4115/2x105181/5x107027/5x106157/5x107050/ 5x Splice print 1x509187/1x Frequency converter Plug with switch Fuse housing Power supply unit Control board Control cable with corrugated tube Support for electrical equipment Plug cover Table desk Flange Front plate Screw Screw Screw Spacer Washer Serrated lock washer Plug Fuse Fuses Fuse holder Pneumatic and electrical connections Item No. Designation Including Pcs 4414 Push button switch cable Support for push button switch Screw Push button switch 30 V Polyamide gasket T-distributor Nylon tubing Ø 8 mm Specify length Stopper 8 mm Distributor fold distributor O-ring /07 Copyright Casati Carlo AG 2-19
20 Bobbin holder and thread tree unit (Option) (Option) Copyright Casati Carlo AG 2007/07
21 Bobbin holder and thread tree unit 11. Bobbin holder and thread tree unit Item No. Designation Including Pcs 3337 Oiling unit (optional) complete 1x101026/1x Thread defl. pulley (optional) compl. 2x3346/1x3274/2x101019/2x101013/2x103006/2x107003/2x Deflector pulley complete Bobbin holder complete Support for bobbin holder complete 1x Encoder wheel complete 1x Initiator cable left Initiator cable right Lamp cable Earthing cable Flange for thread guide 1x Clamping flange complete 1x Inet brake complete 2x401096/1x401097/1x401098/1x401099/1x401100/1x x Thread guide strap Bracket for deflector pulley Thread tree tubing Compensator support Thread guide plate Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Nut Nut Nut Washer Washer Serrated lock washer Serrated lock washer Pin Ball bearing Thread eyelet Compensator Ceramic disk Ceramic part with nose Knurled nut Presssure spring Support Initiator Clamping flange Signal lamp LED lamp /07 Copyright Casati Carlo AG 2-21
22 2-22 Copyright Casati Carlo AG 2007/07
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Contents SIGMA. 1. Scissors assy Thread guide and eccentric drive Tucker plate assy
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