STAPLER FOLDER DBM-120 PARTS CATALOG
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1 STAPLER FOLDER DBM-0 PARTS CATALOG Parts are indicated separately as shown below according to destinations. q : AC 0 to 0 V 0/0 Hz Specification w : AC 0 V 0 Hz Specification DUPLO CORPORATION
2 Table of Contents PARTS CATALOG. Conveyance Entrance I.... Conveyance Entrance II.... Back Jogger I.... Back Jogger II.... Side Jogger I.... Side Jogger II.... Stapler I.... Stapler II Stapler III Clincher I.... Clincher II.... Folding Knife.... Folding Roller I.... Folding Roller II.... Folding & Conveying I.... Folding & Conveying II.... Stopper I.... Stopper II.... Stacker I Stacker II.... Conveyance Exit I.... Conveyance Exit II.... Frame I.... Frame II.... Frame III.... Frame IV.... Exterior I Exterior II.... Moving Unit Accessories.... Labels.... Wiring Diagram... MAINTENANCE PARTS LIST... INDEX... C-PM
3 . Conveyance Entrance I MODEL DBM-0 C-000 Conveyance roller C-000 Flat belt 0-00 Bearing 0-0 Timing belt D-00 Pulley V-0 Roller R-0 Shaft C-PM
4 . Conveyance Entrance II MODEL DBM-0 A A 0 C-00 Motor bracket C-00 Guard X-00 Motor pulley C-000 Bracket C-00 Bracket C-00 Shaft H-0 Roller H-00 Bearing C-00 Spring C 0 C-00 Motor C-PM
5 . Back Jogger I MODEL DBM C-00 Frame C-00 Shaft H- Angle C-00 Base C-0 Angle X-0 Guide C-0 Bracket C-0 Bracket L-0 Bearing 0 C-0 Pusher unit T-000 Roller T-000 Collar H-00 Angle H-0 Pin H- Spring T C-00 Sensor bracket F-00 Lever L-0 Pillar C-0 Side arm 0 S-0 Knob screw R-00 Photointerrupter C-PM
6 . Back Jogger II MODEL DBM C-00 Base plate C-0 PH angle C-0 Rack M- L-0 Pillar E- Roller 0X-00 X-shaped, Collar 0Z-00 Z-shaped, Collar H-0 Link C-0 Lever 0 C-0 Collar 0-0- C-0 Plate C-00 Shaft H-0 Gear G-0 Collar E-000 Bearing C-0 Worm wheel J-0 Worm gear C-0 Angle C-0 Rail 0 C-00 PH angle A-00 Stepping motor R-00 Photointerrupter C-PM
7 . Side Jogger I MODEL DBM-0 0 C-0 Chassis C-0 Bracket C-0 Shaft C-0 PH angle C-00 Angle C-0 Sensor bracket C-0 Motor bracket C-0 Spur gear M--0 C-0 Center pin 0 X-00 Gear pulley G unit C-0 Center pin C-0 Pulley unit 0-0 STS belt A-00 Stepping motor R-00 Photointerrupter 0-0 Switch C-PM
8 . Side Jogger II MODEL DBM R-0 Jog set plate L R-0 Jog set plate R C-00 Jog plate L unit C-0 Jog plate R unit S-0 Knob screw C-0 Bracket C-0 Cover C-0 Plate L-0 Bearing 0 L-0 Pillar E- Roller C-PM
9 . Stapler I MODEL DBM C-000 Sensor bracket R-000 Guard C-00 Plate unit R-00 Stapler unit R-00 Holder R-000 Stopper R-000 Upper holder R-00 Pin 0-0 Knob 0 R-000 Tiered bolt 0Y-00 Y-shaped, Collar C-00 Staple guide R-000 Mylar ST R-00 ST cover C-00 Bracket C-00 ST P.W.B. unit C-00 Ball bracket R-00 Ball stopper 0-0 Knob bolt Nylon ball /" staple cartridge C-PM
10 . Stapler II MODEL DBM-0 0 C-00 Bracket R-0 Bracket B C-00 Hook C-00 Guide C-00 Staple bar unit C-00 Rod C-00 Plate L-0 Bearing C-000 PH angle 0 C-00 Boss unit B Bush chain Bearing D-000 T sprocket R-00 Photointerrupter 0-00 Bushing 0 C-PM
11 . Stapler III MODEL DBM-0 0 L-00 Bearing C-00 Guide C-00 Rod L-0 Bearing C-00 Shaft C-00 Boss unit F Bearing D-000 T sprocket C-000 PH angle 0 C-00 Encoder Y-0 Motor R-00 Photointerrupter C-PM
12 0. Clincher I MODEL DBM C-00 Chassis C-00 Chassis R-0 Pin C-00 Clincher R-0 Clincher collar C-0 Driving plate R-0 Collar C-0 Clincher guide U C-0 Clincher guide D 0 C- Collar 0-0- R-00 Collar C-0 Positioning plate C-0 Sliding plate unit R- Block R-0 Guide R- Anchor spring C-0 Side-stapling stopper F C-0 Side-stapling stopper B C-PM
13 . Clincher II MODEL DBM-0 0 C-0 Spring C C-0 Bracket C-0 Shaft Bearing C-0 Clinch plate X-00 Guide C-00 Slide guide F C-0 Slide guide B W-00 Guide 0 C-0 Shaft C-0 Lever A C-0 Lever B C-00 Lever B C-0 Shaft - Bearing 0Z-00 Z-shaped, Collar C-0 Solenoid link C-0 Angle 00-0 DC solenoid C-PM
14 . Folding Knife MODEL DBM C-000 Knife C-000 Knife base C-000 Center pin C-000 Bracket W-00 Guide J-0 Arm H-00 Bearing C-00 Shaft unit J-0 Disc unit Bearing D-000 T sprocket C-00 Bracket Bush chain J-0 Sensor bracket C-000 PH angle C-00 Encoder C-00 Motor R-00 Photointerrupter C-PM
15 . Folding Roller I MODEL DBM C-00 Folding roller unit C-00 Folding roller unit C-0 Lever C-0 Lever 0-00 Bearing H-0 Center pin C-0 Collar 0-- C-0 Spring T C-0 Center pin 0 C-0 Cam C-0 Plate spring C-0 Shaft 0-00 Knob nut C-00 Collar 0--0 C-0 Stopper C-0 Plate C-PM
16 . Folding Roller II MODEL DBM C-0 Bracket 0-00 Bearing C-0 Shaft unit C-0 Bracket R-0 Tension plate R-0 Pin D-00 0T sprocket 0Z-00 Z-shaped, Collar R-0 Spring T 0 G-00 Angle D-000 T sprocket R-0 Pillar 0-00 Bush chain 0-00 Bush chain C-000 PH angle C-00 Encoder C-00 Motor R-00 Photointerrupter C-PM
17 . Folding & Conveying I MODEL DBM-0 C-00 Conveyance roller unit 0-00 Bearing C-00 Flat belt C-0 Flat belt C-0 Bracket C-0 Shaft H-0 Roller H-00 Bearing C-00 Spring C C-PM
18 . Folding & Conveying II MODEL DBM-0 C-0 Shaft C-0 Shaft C-0 Pulley C0-0- C-0 Pulley unit C- Plate C-0 Plate C-0 Guide unit C-00 Guide F unit C-00 Guide B unit C-PM
19 . Stopper I MODEL DBM C-00 Base C-00 Bracket C-00 PH angle C-00 Stopper ST C-00 Base ST C-00 Stopper FO C-0 Base FO C-0 Eccentric shaft L-0 Pillar Bearing C-00 Square stay C-0 Lever - Bearing C-0 Angle C-0 Collar C-0 Collar C-0 Plate unit C-0 Plate C-00 Sensor base 0 C-0 Sensor bracket A-0 Boss A- Motor pulley C-0 Timing pulley SM STS belt A-00 Stepping motor R-00 Photointerrupter 0-0 Switch C-PM
20 . Stopper I MODEL DBM Spacer G-0 Washer 0 C-PM
21 . Stopper II MODEL DBM C-00 Shaft H-0 Gear G-0 Collar E-000 Bearing C-0 Worm wheel J-0 Worm gear C-0 Angle C-0 Rail C-00 PH angle 0 C-0 Rack M- L-0 Pillar E- Roller A-00 Stepping motor R-00 Photointerrupter C-PM
22 . Stacker I MODEL DBM-0 0 C-000 Flat belt H-00 Roller Bearing 0-00 Bearing C-000 Shaft C-000 Shaft T-00 Rubber roller C-00 Stacker table unit 0Y-00 Y-shaped, Collar 0 C-00 Paper receiving tray C-000 Motor cover C-00 Angle V-00 Pinion F-00 Gear C-000 Angle F C-00 Angle B 0Z-00 Z-shaped, Collar 0-0 Set cap, Washer C-00 Motor C-PM
23 0. Stacker II MODEL DBM-0 C-000 Shaft unit C-00 Shaft C-00 Bracket F-00 Washer X-00 Set collar S-0 Knob screw S-0 Wheel D-0 Spring C C-00 Paper receiving tray C-PM
24 . Conveyance Exit I MODEL DBM-0 0 C-00 Conveyance roller C-00 Flat belt 0-00 Bearing H-0 Gear C-0 PH angle C-0 Clutch bracket E-000 Bearing C-0 Center pin C-00 Gear pulley unit 0 C-0 Index plate R-00 Idler Bearing X-0 Spacer R-00 Shaft C-00 Center pin R-00 Pulley unit C-00 Electromagnetic clutch unit R-00 Photointerrupter C-PM
25 . Conveyance Exit II MODEL DBM A A 0 C-0 Center pin F- Pinch roller unit H-00 Solenoid base H-0 Solenoid link F- Lever unit H-0 Center pin F- Lever H-0 Spring T -0 Angle 0 0Z-00 Z-shaped, Collar C-0 Square stay - Bearing H-0 Bracket H-0 Pin H-0 Roller C-00 DC solenoid C-PM
26 . Frame I MODEL DBM-0 0 C-00 Frame F C-00 Frame B C-000 Bottom plate C-00 Cover R C-000 Guide unit C-00 Cover LT C-0 Cover LD -0 Threaded plate C-0 Switch angle unit 0 C-000 Remote bracket C-00 Angle 0-0 Microswitch 0-0 Power switch C-0 RM unit C-PM
27 . Frame II MODEL DBM-0 C-00 Connector panel C-00 Guide plate C-00 Guide C-000 MC unit C-00 Switching power supply Spacer C-PM
28 . Frame III MODEL DBM-0 A A C-00 Guide plate C-00 Angle C-00 Angle C-00 Sensor angle C-000 Guide W C-00 Guide N C-00 Guide 0-0 Switch J-00 Counter unit C-PM
29 . Frame IV MODEL DBM-0 H-0 Angle C-0 Guide plate 0-0 Stepped screw - Roller K-000 Shaft H-00 Bearing L-00 Spring C C-PM
30 . Exterior I MODEL DBM-0 0 C-0 Cover F C-0 Cover B C- Cover R C-0 Guide C-0 Cover LT C-0 Sensor bracket 0Y-00 Y-shaped, Collar C- Cover LD 0-0 Switch 0 C-00 Gasket 0 C-PM
31 . Exterior II MODEL DBM-0 0 C-0 Sash unit -0 Pillar -0 Rubber cushion 0-00 Magnet catch C-0 Plate C-0 Bracket C-0 Top cover W-00 Shaft J-00 Control panel 0 J-0 Panel cover J-0 Window plate J- Dial J-0 Button A J-0 Button B J-0 Button C J-0 OP unit C-00 Panel base C-PM
32 . Moving Unit MODEL DBM C-00 Movable table C-00 Guide R C-00 Guide L C-0 Rack M Caster Bearing C-0 PH angle C-0 Bracket C-0 Angle 0-0 Bearing R-0 Pinion C-0 Shaft C-0 Coupling C-0 Motor bracket C-0 Bracket C-0 Stopper C-00 Motor unit R-00 Photointerrupter C-PM
33 0. Accessories MODEL DBM-0 0 C-0 Jog plate R unit Steel ball R- Tool for moving clincher R-0 Corner-stapling guide R-0 Guide unit R-00 Paper holder R-0 Paper holding guide unit 0-0 Power cord unit q 0-00 Power cord unit w VCP cap C-PM
34 This page is a blank page.
35 B B B A. Labels WARNING Do not spray inflammable gas inside unit. It could cause fire or combustion Warning label C-00X Indication label C-00X (for UK) C-0X (for USA) X LTR LGL ASR A X B A LTR LGL B B LTR X A LGL ASR A ASR LTR A LGL X ASR Indication label C-0X Indication label C-0X Indication label C-0X Indication label C-0X Decorative label C-00X C-PM
36 . Wiring Diagram Frame B C-00 Details of bottom plate section OCB-000 Bundled wire unit C-0 0 BJU bundled wire unit C- Details of I Yellow, Brown Details of D Switch 0-0 SKB-M Bundled wire unit C-0 Details of A Angle F C-0 Brass screw M with SW 0 Motor bracket C-00 Motor C-0 Angle C-0 OCB Bottom plate C-00 OCB-000 Frame F C-00 Bundled wire unit C-0 To switch 0 Motor C-0 SKB-00PR Motor C-0 Motor C-0 I Photointerrupter R-0 PH angle C-00 Photointerrupter R-0 PH angle C-00 SKB-00PR PH angle C-00 OCB-000 Bundled wire unit C-0 Motor Y- Photointerrupter R-0 Motor bracket C- Motor unit C-0 Note) Attach the bundled wire unit SKB-M at the position shown in the figure. OCB-000 OCB Bundled wire unit C-0 Details of G PH angle C-00 Photointerrupter R-0 Note) Attach the power switch and switch bracket in the color-order and direction shown in the figure. Switch bracket C-0 Power switch 0-0 SKB-00PR Purple, Pink, Blue Gray Black Purple PH angle C-00 Power switch 0-0 Sky blue, Brown Photointerrupter R-0 Sky blue, Pink, Blue Bundled wire unit C-0 Details of C OCB- Base plate C-0 Details of F Bundled wire unit C-0 Frame B C-00 PH angle C-00 Photointerrupter R-0 Photointerrupter R-0 Sensor bracket C-0 SKB-00PR Stepping motor A-0 Photointerrupter R-0 Brown 0 Frame C-0 Details of microswitch Orange SKB-M Photointerrupter R-0 NC COM Sensor bracket C- Bundled wire unit C-0 PH angle C- 0 Microswitch 0-0 To bundled wire unit Bundled wire unit C-0 Brass screw M with SW BJU bundled wire unit C- Frame B C-00 Details of B OCB-000 Angle B C-0 OP bundled wire unit C SKB-M Switch 0-0 ST cable unit C-0 Note) Attach the bundled wire unit SKB-M at the position shown in the figure. Microswitch OCB Cover LD C-0 Stacker table C-00 Frame F C-00 OCB-000 SKB-00PR 0 Bundled wire unit C-0 OCB-000 Details of left side Photointerrupter R-0 0 OP bundled wire unit C-0 Note) Adjust the clamp angle so that the bundled wire does not touch the index disc. Clutch bracket C- Electromagnetic clutch unit C-0 Photointerrupter R-0 OP bundled wire unit C-0 0 OCB Stepping motor A-0 0 OP unit J-0 0 Angle C- Bundled wire unit C-0 CN Switch angle C-0 Switching power supply C-0 0 Brass screw M with SW CN Power switch 0-0 G Bundled wire unit C-0 Photointerrupter R-0 OCB-00 RM unit C-0 Bundled wire unit C-0 Frame F C-00 HD-LNA 0-00 J Bundled wire unit C-0 Brass screw M with SW Brass screw M with SW OCB-000 Details of right side F CN 0 CN CN CN CN MC unit C-00 CN CN CN CN0 CN PH angle C- D OCB Photointerrupter R-0 F Bundled wire unit C-0 PH angle C-00 Stepping motor A-0 Stepping motor A-0 Brass screw M with SW OCB- DC solenoid 00-0 STU bundled wire unit C- Brass screw M with SW 0 C 0 Photointerrupter R-0 OP bundled wire unit C-0 DC solenoid C-0 Brass screw M with SW H SKB-00PR E Counter unit J OCB-000 Note) Adjust the clamp angle so that the bundled wire does not touch the bearing. Switch 0-0 Photointerrupter R-0 OCB-000 Frame B C-00 B Angle B C-0 SKB-00PR Details of H A Details of E Photointerrupter R-0 Brass screw M with SW Stacker table C-00 Brown Bundled wire unit C-0 Yellow SKB-00PR SKB-00PR Type No. OCB-000 Bushing OCB-00 Bushing OCB- Bushing 0 Cable clamp 0 Cable clamp 0 Cable clamp 0 Cable clamp 0 Cable clamp F 0 SKB-M SKB-00PR Sensor bracket C- Sensor base C-0 Bracket C-0 Sensor bracket C- Name Cable clip Cable clip Cable clip Cable clip Cable clip SK binder Push mount ties No Cable clamp Switch Spacer 0-00 Plate C- Stepping motor A-0 View of a Details of stapler unit NITTO SEIKO types of tap-tight (B tight) screw M. * Apply screwlock to the screw tip and then tighten. However, the screwlock must not spill out at the back. DUPLO UNIT R-0 Stapler unit R-00 ST P.W.B. unit C-0 Holder R-00 a Sensor bracket C-00 * Face the protruding part inside and then tighten. Cable clamp 0 * Lead wire should not be too taut when the stapler unit is moved up and down. C-0 ST P.W.B. unit Sensor bracket C-00 Stapler unit R-00 Holder R-00 Details of J Note) Insert a spring washer and secure. STU bundled wire unit C- Bundled wire unit C-0 PH angle C-0 Bracket C-0 Base C-0 C-PM
37 MAINTENANCE PARTS LIST PARTS LIST Consumables PARTS No. DESCRIPTION PAGE ITEM staple cartridge R-00 Stapler unit Recommended spare parts (A) PARTS No. DESCRIPTION PAGE ITEM Steel ball 0-00 Nylon ball /" Knob bolt 0-0 Knob 0-0 Switch 0-0 Microswitch 0-0 Switch C-0 Pusher unit 0 C-00 Jog plate L unit C-0 Jog plate R unit C-0 Guide unit C-0 Top cover C-00X MC P.W.B. unit C-000 MC unit C-0X RM P.W.B. unit C-0 RM unit C-00 Switching power supply C-00 ST P.W.B. unit C-00 Electromagnetic clutch unit C-0 Jog plate R unit R-000 Guard R-000 Mylar ST R- Tool for moving clincher R-00 Paper holder R-00 Photointerrupter 0 R-0 Corner-stapling guide J-0X OP P.W.B. unit J-0 OP unit S-0 Knob screw 0 S-0 Wheel C-PM
38 MAINTENANCE PARTS LIST Recommended spare parts (B) PARTS No. DESCRIPTION PAGE ITEM 00-0 DC solenoid 0-0 Power switch C-000 Conveyance roller C-000 Flat belt C-00 Spring C C-0 Pulley unit C-00 Clincher C-0 Driving plate C-0 Spring C C-000 Knife C-0 Spring T C-00 Conveyance roller unit C-00 Flat belt C-0 Flat belt C-0 Pulley unit C-00 Spring C C-000 Flat belt C-00 Conveyance roller C-00 Flat belt C-00 Gear pulley unit C-00 Motor C-00 Motor 0 C-00 Motor unit C-00 Motor C-00 DC solenoid C-X BJU bundled wire unit Wiring diagram C-X STU bundled wire unit Wiring diagram T-00 Rubber roller E-000 Bearing L-0 Bearing 0 L-00 Bearing X-0 Guide -0 Bearing 0 X-00 Gear pulley G unit 0 L-00 Spring C H- Spring T H-00 Bearing H-0 Spring T R-0 Spring T R-00 Pulley unit Y-0 Motor A-00 Stepping motor J-00 Counter unit * The parts except above are all durable. C-PM
39 INDEX PARTS No. PAGE ITEM PARTS No. PAGE ITEM PARTS No. PAGE ITEM X-00 0Y-00 0Y Y-00 0Z-00 0Z-00 0Z-00 0Z Z-00 C-000 C-000 C-00 C-00 C-000 C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-0 C-0 C-0 C-0 0 C-00 C-0 C-0 C-0 C-0 C-0 0 C-0 C-0 0 C-00 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-00 0 C-00 C-0 C-00 C-0 C-0 C-0 C-0 C-0 C-00 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-000 C-00 C-00 C-00 0 C-00 0 C-00 0 C-00 C-00 0 C-00 C-00 0 C-00 C-00 0 C C-00 C-PM C-00 C C-000 C-000 C-000 C-00 0 C-00 C-00 C-00 C-00 C-00 C-0 C-0 C-0 C- 0 C-0 C-0 C-0 C-0 C-0 C-0 C-00 C-0 C-0 C-0 C-0 0 C-0 C-0 C-00 C-0 C-0 C-0 C-000 C-000 C-000 C-000 C-00 C-00 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-0 0 C-0 C-0 C-00 C-0 C-0 C-0 C-0 C-0 C-00 C-00 C-0 C-0 C-0
40 INDEX PARTS No. PAGE ITEM PARTS No. PAGE ITEM PARTS No. PAGE ITEM 0 C-0 C-0 C- C-0 C-0 C-0 C-00 C-0 C-00 C-00 C-00 C-00 C-00 C-00 C-0 C-0 C-00 C-0 C-0 C-0 C-0 C-0 C-0 C-00 C-0 0 C-0 C-0 C-000 C-000 C-000 C-000 C-00 C-00 C-00 C-00 0 C-00 C-000 C-00 C-000 C-00 C-00 C-00 C-0 C-0 C-0 C-00 C-0 0 C-00 C-0 C-0 C-00 C-00 C-000 C-00 C-00 C-0 C-0 C-00 C C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-00 C-000 C-00 C-00 C-0 C-00 C-00 C-000 C-0 0 C-0 0 C- 0 C-0 0 C-0 0 C-0 0 C- 0 C-0 C-0 C-0 C-0 C-00 C-00 C-00 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-000 C-0 C-00 C-00 C-00 C-00 C-00 0 C-00 C-00 C-00 C-00 C C-0 H-00 H-00 H-00 H-00 T-00 T-000 T-000 W-00 W-00 C-PM W-00 E- E- E- E-000 E-000 E-000 L-0 L-0 L-0 0 L-0 L-0 L-0 L-0 0 L-0 L-0 L-00 X-00 X X-00 0 X-00-0 K-000 L-00 D-00 D D-000 D-000 D-000 D-00 F- F-00 F-00 F- F- G-0 0 G-00 0 G-0 G-0 H-0 H-0 H-0 V-00 V-0 F-00 H- H-0 H-00 H-0 H- H-0 H-00 H-0 H-0 H-0 H-0 H-00
41 INDEX PARTS No. PAGE ITEM PARTS No. PAGE ITEM PARTS No. PAGE ITEM H-0 H-0 H-0 H-0 H-0 R-0 R-00 R-00 R-00 R-0 R-0 R-000 R-00 R-00 R-000 R-000 R-00 R R-0 0 R-000 R-00 R-0 R-0 R-0 R-00 R- R- R-0 R- R-0 R-0 R-0 R-0 R-00 R-0 R-00 R-00 R-00 R-00 R-00 0 R-00 R-00 R-00 R-00 R-00 R-00 R-00 R-0 R-0 R-0 X-00 X-0 Y A-0 A- A-00 A-00 A-00 A-00 D-0 J-0 J-0 J-0 J-0 J-0 J-00 J-0 0 J-0 J- J-0 J-0 J-0 J-0 J-00 S-0 0 S-0 S-0 S-0 C-PM
42 C-PM0
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