Operator Manual STR Doc No. D

Transcription

1 Doc No. D Morgana Systems Limited United Kingdom Telephone: ( ) Facsimile: ( )

2 V009 AW DBCB V

3 Doc Name: STR 2000 Doc number: D Version: A.1 Date: :38 PAGE INTENTIONALLY BLANK V009 AW DBCB V

4 Contents TITLE PAGE 1. SAFETY GENERAL BASIC INFORMATION 2-SIDE TRIMMER OPERATING THE STR SIDE TRIM ON / OFF ADJUST FINISHED SIZE CENTER OFFSET SET UP A TRIM JOB TROUBLESHOOTING TRIM WASTE BIN FULL CLEARING A PAPER JAM Warnings / Cautions Clearing jams inside Clearing jams at the input area (FTR) Clearing jams at the outfeed area (SQF) CLEANING / MAINTENANCE GENERAL CLEANING THE BELTS TECHNICAL INFORMATION V009 AW DBCB V

5 1. Safety - The 2-Side Trimmer may only be plugged in to an approved and by circuit breakers protected electrical installation, that is secured with a maximum of 16A. - The outlet socket shall be installed near the equipment and shall be easily accessible. - Never put your hands, other body parts or anything else then booklets within trimming specifications in the infeed or outfeed of the 2-Side Trimmer. - Before cleaning, maintenance or repairs, always be sure to switch off the power switch and disconnect the appropriate power cord. - Always follow all warnings marked on or supplied with the equipment. - The equipment should only be placed on a solid surface with adequate strength to hold the extra weight of the machine besides the usual maximum load. - Always exercise care while moving or relocating the equipment. - Keep magnets and all devices with a strong magnetic field away from the machine. - Never attempt to perform maintenance or repairs other than described in this manual. - Never remove covers or guards that are fastened with screws. - Never install the equipment near a radiator or any other heat source. - Never override or bypass electrical or mechanical interlock devices. - In case of unusual sounds or noises, abnormal surface temperature or odours disconnect the equipments power source immediately and consult a qualified technician. The manufacturer cannot be held responsible for arbitrary changes in the machine and the originated damage. Make sure that the 2-Side Trimmer is NOT powered during installation or service activities. This is a Class A product. In a domestic environment this machine may cause radio interference. In which case the user may be required to take adequate measures. Note: A domestic environment is an environment in which a radio and television receivers can be expected inside a range of 10 meters of the concerning machines. RoHS compliant The 2-Side Trimmer is RoHS compliant. ONLY use RoHS compliant replacement parts ordered from SDD. V009 AW DBCB V

6 2. General With the addition of the 2-Side Trimmer STR 2000 to the booklet maker product range, a cost effective fullbleed solution is available which has a small footprint and is easily to operate. This machine is designed with high reliability in mind, which means that it has been designed for long run production. The main goal of the 2-Side Trimmer, further referred to as STR, is that it can be used for trimming the bleed off the booklet. Booklets with a maximum up to 25 sheets 80g/m2 (50 folded) can be trimmed from 2mm to 35mm on each short edge of the booklet, to a minimum of 200mm and a maximum of 320mm finished size. Thereby it is also possible to trim asymmetrical. All actions concerning operating the STR and adjusting the trim settings can easily be done by using the User Interface (UI) on the STR. For example in the schedule mentioned below is schematically rendered some results which are possible with the STR by using a different Center Offset (symmetrical or asymmetrical): 3,5mm Waste 33,5mm Waste 18,5mm Waste Input Size: 297.0mm Centre Offset: -15mm Centre Offset: 15mm Centre Offset: 0mm Finished Size: 260.0mm 33,5mm Waste 3,5mm Waste 18,5mm Waste V009 AW DBCB V

7 3. Basic information 2-Side Trimmer See the picture below to get familiar with the components of the 2-Side Trimmer. All directions are seen from the paper flow direction. Front Rear Left Right 1 4 Top Left Right Rear Front 2 Top Bottom Bottom 3 3 BLT8202 BLT6202 No. Description 1 Top Cover 2 Booklet Infeed 3 Trim Waste Bin 4 Power switch (inside) This manual applies to the BLT6202 and STR Within this document, all references to BLT6202 also apply to the STR 2000 unless specially mentioned. The difference is basically that the two models are mirrored and of a different color. All pictures within this manual are of the BLT6202. Due to the mirroring, typical Front and Rear designations which normally is viewed from the operator location has been replaced by Left and Right. Left and Right is viewed from the paper input direction. Clarification: Left = Rear for BLT6202 & Front for STR 2000 Right = Front for BLT6202 & Rear for STR 2000 V009 AW DBCB V

8 3. Basic Information (continued) See the Top View picture below to get familiar with the components inside the machine. B A C 1 7 Infeed side Outfeed side 5 8 D F E No. Description No. Description 1 Docking Bracket A Motor 1, Knife 2 Transport Belts B Motor 7, Knocker 3 Knives C Motor 2, Knife 4 Solenoid 5 Trimmer Stop D Motor 3, Knife 6 Knockers E Motor 8, Knocker 7 Power Switch F Motor 4, Knife 8 Interlock Switch V009 AW DBCB V

9 3. Basic Information (continued) If the STR displays error Cover open or Trim Waste Bin full, or the printer or another finisher may not be ready or recovering an error, make sure that the Cover and Trim Waste Bin are closed. The STR will set ready itself. The display on the Booklet Maker machine is called the User Interface (UI). This is the control panel for the Booklet Maker line including the STR. If adjustment need to be made, all actions are related to the User Interface. B M F T R S T R S Q F S Q F S T R F T R B M V009 AW DBCB V

10 4. Operating the STR This section explains how to use STR during normal operation. From either side (top or bottom) 40mm of the Finished paper should be free from staples to ensure safe operation. 4.1 Side Trim ON / OFF 1) In the main menu the Side Trim function of the STR can be turned ON / OFF. Use the / buttons on the UI to select Side Trim and press the Enter button. 2) In this menu the Side Trim can be turned ON / OFF. Use the + / - buttons to select ON / OFF and press Enter to save the setting. 4.2 Adjust Finished Size 3) When the Side Trim is ON the Finished Size can be adjusted. The Finished Size is the height of the booklet after it is trimmed by the STR. Use the / buttons to select Finished Size and use the + / - buttons to set fine adjustments and press Enter to save the setting. V009 AW DBCB V

11 4. Operating the STR (continued) 4.3 Center Offset 4) For trimming the bleed off the booklet a Center Offset can be set. This means that it is possible to trim asymmetrical (trim more from the upper or lower side of the booklet) Use the / buttons to select Center Offset and use the + / - buttons to set fine adjustments and press Enter to save the setting. A positive Center Offset will result in a booklet trimmed more on the upper side of the booklet. A negative Center Offset will result in a booklet trimmed more on the lower side of the booklet. See example below: Infeed Size 297.0mm, Finished Size 267.0mm 3,5mm Waste 33,5mm Waste 18,5mm Waste Input Size: 297.0mm Centre Offset: -15mm Centre Offset: 15mm Centre Offset: 0mm Finished Size: 260.0mm 33,5mm Waste 3,5mm Waste 18,5mm Waste V009 AW DBCB V

12 5. Set up a Trim Job Proceed the following steps to set up the Job: 1) Determine the length of the booklet before trimming (= D Input Size ) in mm. 2) Determine the length of the booklet after trimming (= A Finished Size ) in mm. 3) Subtract A from D and spread the difference (= Total Waste ) over B and C. If necessary, adjust the Trim Size symmetrical or asymmetrical (See Chapter 4.8 Center Offset). X=50-245mm 2-35mm waste min. staple distance 40mm C Waste Z= Min. 204mm Max. 340mm D A Trimming: Min. 200mm Max. 320mm Finished Size (booklet size) after trimming Bypass : Min. 150mm Max. 320mm min. staple distance 40mm B Waste As a rule, the following formula has to be correct in order to get the desired result: Finished Size (booklet after trimming) (A) Equals: or short: 2-35mm waste Waste (front trim) (B) Waste (rear trim) (C) + Input Size (booklet before trimming) (D) A + B + C = D V009 AW DBCB V

13 6. Troubleshooting There are several Errors or Fault codes that generally can be solved by the operator: When the Trim Waste Bin is full or a Cutting Waste is prevented from falling down into the Waste Bin, the message Trim Waste Bin Full will be displayed. When a Paper Jam appears, like Clear Area, the message Error STR will be displayed. 6.1 Trim Waste Bin Full STR107 Empty Trim Bin A B Step Action Remarks 1. Open the Trim Drawer (A). 2. Empty both Trim Waste bins (B). 3. Remove the remaining Cutting Waste. 4. Place the Trim Waste bins (B) back in the Trim Drawer (A). 5. Close the Trim Drawer. It is possible that there is still some Cutting Waste left inside the STR. V009 AW DBCB V

14 6. Troubleshooting (continued) 6.2 Clearing a Paper Jam Warnings / Cautions An increasing number of Paper Jams is one indication of the need to clean the belts. The STR Upper knife blades are protected by a Knife Safety Plate that moves away during the Trim cycle movement. WARNING! Never put fingers or other parts of the body between knives Clearing jams inside A Step Action Remarks 1. The STR is trying to empty the machine. 2. Open the Top Cover. 3. Turn OFF the STR. The STR will automatically try to empty the machine when a Paper Jam is detected. When the jam is not solved, the Knife blocks will automatically move out of each other to make space. 4. Clear indicated Area : Take the booklet out of the machine 5. Turn ON the STR. 6. Close the Top Cover. The indicated Area is displayed on the UI. If necessary push down the Paper Stop (A). A signal Cover Open will appear. The Knife blocks will automatically move to each other to set ready for current Job. V009 AW DBCB V

15 6. Troubleshooting (continued) 6.2 Clearing a Paper Jam (continued) Clearing jams at the input area (FTR) A B C Step Action Remarks 1. STR is trying to empty the machine. 2. Open the Top Cover. 3. Turn OFF the STR. 4. Clear indicated Area : Take the booklet out of the machine The STR will automatically try to empty the machine when a Paper Jam is detected. When the jam is not solved, the Knife blocks will automatically move out of each other to make space. Pull the belts (A) in the STR towards the output area. The booklet will move into the STR. When the booklet is not moving into the STR continue Step Open the Top Cover of the FTR. (The FTR is the machine before the STR) 6. Lift the Compression brackets (B) inside the FTR. 7. Secure the Compression brackets under the Latch (C) 8. Take the booklet out of the machine. 9. Lift up the Latch (C) and unsecure the Compression brackets. 10. Place the Compression brackets back in the operating position. 11. Turn ON the STR. 12. Close the Top Cover of the FTR and STR. Press the green-labelled Latches (B) to release Push or pull the booklet inside the STR or FTR so it is possible to take the booklet out of a machine. A signal Cover Open will appear. The Knife blocks of the STR will automatically move to each other to set ready for current Job. V009 AW DBCB V

16 6. Troubleshooting (continued) 6.2 Clearing a Paper Jam (continued) Clearing jams at the outfeed area (SQF) C A B Step Action Remarks 1. STR is trying to empty the machine. 2. Open the Top Cover. 3. Turn OFF the STR. 4. Clear indicated Area : Take the booklet out of the machine The STR will automatically try to empty the machine when a Paper Jam is detected. When the jam is not solved, the Knife blocks will automatically move out of each other to make space. Pull the belts (A) in the STR towards the input area. The booklet will move into the STR. When the booklet is not moving into the STR continue Step Open the Top Cover of the SQF. (The SQF is the machine after the STR) 6. Lift up both Upper feed belts (B). 7. Take the booklet out of the machine. 8. Place both Upper feed belts (B) back in the operating position. 9. Turn ON the STR. 10. Close the Top Cover of the SQF and STR. Press the green-labelled Latches (C) to release Push or pull the booklet inside the STR or SQF so it is possible to take the booklet out of a machine. A signal Cover Open will appear. The Knife blocks of the STR will automatically move to each other to set ready for current Job. V009 AW DBCB V

17 7. Cleaning / Maintenance 7.1 General Before Cleaning or Maintenance, always make sure to disconnect the appropriate power cord. An increasing number of jams is one indication of the need to clean the belts. The exterior can be cleaned with a slightly moist cloth. With exception of the belts, the interior of the STR does not need cleaning. 7.2 Cleaning the belts The belts of the STR need to be cleaned regularly during normal conditions and if the STR has not been used for a period of time. How often this should be done depends on the paper type and print quality. An increasing number of jams is one indication of the need to clean the belts. Clean the belts with water and a lint free cloth. A Step Action Remarks 1. Cover reflection sticker. Take a paper and put it between the Trim Drawer (A) and close the Trim Drawer. 2. Open the Top Cover. 3. Turn OFF the STR. (Continue next page) The Knife blocks will automatically move out of each other to make space for cleaning the belts. V009 AW DBCB V

18 7. Cleaning / Maintenance (continued) 7.2 Cleaning the belts (continued) A Step Action Remarks 4. Clean the belts (A). The upper belt can easily be rotated in either direction. The lower belts can be rotated in either direction by pulling them. 5. Place the belts in normal position. It is possible that after cleaning and rotating the belts, the belts are removed from their normal position. 6. Remove the paper from Trim Drawer and close the Trim Drawer. 7. Turn ON the STR. 8. Close the Top Cover. A signal Cover Open will appear. The Knife blocks will automatically move to each other to set ready for current Job. V009 AW DBCB V

19 8. Technical information Capabilities: Electrical: Compatibility: Capacity: Online STR 2000 / BLT6202: BLM200 Offline 8202: System 2000 Up to 25 sheets (80 gsm, 100 page booklet) Power source: from Booklet Maker 50Hz: 220/230V, 2.0A 60Hz: 220/230V, 2.0A 60Hz: 100/110/120/127V, 4.0A (upon request) The 2-Side Trimmer should only be connected to an approved electrical system which is rated at a maximum of 16A and which is protected by circuit breakers. Physical: Operational On Pallet in box Height 1100 mm 1440 mm Width 600 mm 760 mm Depth 700 mm 1410 mm Weight ~200 Kg ~250 Kg Booklet specifications before trimming: bypass: trimmed: Minimum booklet height: 204 mm 150 mm 200 mm Maximum booklet height: 340 mm 320 mm 320 mm Technical specifications Speed 1800 booklets/hour Trimming size (min-max) 2mm - 35mm each side 4mm - 70mm together Paper Weight (min-max) Same as Booklet Maker A-symmetrical trim (min-max) 2mm - 35mm Input / Output sheets Same as Booklet Maker Booklet Staple Clearance from 40mm top/bottom (minimal) Noise Level (max) 70dB V009 AW DBCB V

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