LIVE-LOADING PRINCIPLES I

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1 LIVE-LOADING PRINCIPLES I Curse Intrductin: Live-lading is a prcess that is in use in many industrial applicatins tday. Vibratin, Thermal Cycling and Envirnmental Cncerns have led t finding a technlgy that will maintain a lad as well as cmpensate fr travel. This curse examines hw Live-lading wrks, all the variables that effect Live-lading, and hw it can be utilized t increase prcess system reliability. Curse Objective: Upn cmpletin f this curse yu will be able t define the purpse fr Live-lading, describe the envirnments that Live-lading can seal, identify equipment Live-lading is utilized in, and describe the methds fr cnstructing a Live-lading system. Curse Curriculum Length: 32 hurs Curse Mdules & Syllabus Live-lading Fundamentals Why Live Lad? Live-lading Overview Live-lading - The Cncept Live-lading - The Effects Live-lading - Retrfit f Existing Equipment Live-lading - Expected Benefits Summary Fugitive Emissins Vlatile Hazardus Air Pllutants (VHAP) Vibratin Machinery Vibratin Autmatic Adjustments Live-lading Cmpnents Springs Physical Characteristics Sealing Systems Flange and Heat Exchanger Live-lading Sealing Systems Valve Live-lading Sealing Systems Pump and Rtating Equipment Live-lading Sealing Systems Live-Laded Equipment Flanges Flanges Flange Standards Flange Dimensins

2 Cnnecting the Pipe t the Flange Integral Flanges Welded Flanges Scket Weld Flanges Slip-n Flanges Weld Neck Flanges Lapped Flanges Flange Facings Plain Faced r Flat Faced Flange Male and Female / Tngue and Grve Faced Flanges Raised Faced Flanges Ring Jints Surface Finish Surface Grves Surface Inspectin Surface Scale and Residual Gasket Material Flange Parallelism Blting Assembly Flange Rtatin Hydrstatic End Thrust Live-lading Flanges Fugitive Emissins Vibratin Heat Exchangers Heat Exchangers Live-lading Heat Exchangers Vibratin Heat Exchanger Types Heat Exchanger Types Fixed Tubesheet Heat Exchanger U-tube Heat Exchanger Split Backing Ring, Flating Head Heat Exchanger Pull-thrugh Flating Head Heat Exchanger Valves Intrductin t Valves Static and Dynamic Valves Valve Materials Brnze Cast Irn Cast Steel Valve Standards Flange Pressure Class Ratings Nminal Pipe Size

3 Valve Types Glbe Valves Gate Valves Butterfly Valves Ball Valves Check Valves Plug Valves Autmated Valves Live-lading Valves Live-lading Valves Valve Thermal Cycling Valve Live-lading Results Pumps Pump Classificatins What are the Classificatins f Centrifugal Pumps? Hw des a Centrifugal Pump wrk? What is a Centrifugal Pump? What are the Classificatins f Psitive Displacement Pumps? Hw des a Psitive Displacement Pump Wrk? What is a Rtary Pump? What is a Reciprcating Pump? Pump Parts and their functin What are the Parts in the Wet-end Sectin f an Overhung Impeller Centrifugal Pump? What is the functin f the vlute? What is the functin f the Impeller? What is the functin f the Wear Ring? What is the functin f the Stuffing Bx? What is the functin f the Sealing Device? What is the functin f the Backcver? What is the functin f the Cling Jacket? What is the functin f the Frnt Cver? What is the functin f the Lantern Ring? What are the Parts in the Pwer-end Sectin f an Overhung Impeller Centrifugal Pump? What is the functin f the Bearing Husing? What is the functin f the Frame Adapter? What is the functin f the Shaft? What is the functin f the Bearings? What is the functin f the Bearing Prtectin? What is the functin f The Oil Sump Area? What is the functin f The Oil Sight Glass?

4 What is the functin f the Pwer-End Cling Jacket? What is the functin f the Breather? What is the functin f the Snap Ring? What is the functin f the Deflectr? What is the functin f the Oil Flinger? What is the functin f the Thrust Bearing Cartridge? Pump Shaft Speed Mixers and ther Rtating Equipment General Definitins Mixer Agitatr Reactr Mixers Tp Entering - Clsed Vessel Side Entering Bttm Entering Summary Other Equipment St Blwers Live-lading Rtating Equipment Philsphy f Sealing Live Laded Packing Glands Die-Frmed Rings Rtary Live-lading Summary Blting Practices Blts and Threads Blts and Threads Thread Design Hw Blts Wrk Strength f Materials Tightening Methds Tightening Methds Frictin Frictin Nut Factr and Cefficient f Frictin Nut Factr and Cefficient f Frictin Relaxatin f Material Relaxatin f Material Elastic Interactins Tlerances, Cmpnent Fit and Cnditin Tlerances, Cmpnent Fit and Cnditin Thread Engagement Thermal Expansin and Cntractin Thermal Expansin and Cntractin

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