Automotive Service, Introduction

Transcription

1 Autmtive Service, Intrductin EXAM INFORMATION Items 56 Pints 73 Prerequisites NONE Grade Level Curse Length ONE SEMESTER Career Cluster TRANSPORTATION, DISTRIBUTION, AND LOGISTICS ARCHITECTURE AND CONSTRUCTION Perfrmance Standards INCLUDED Certificate Available YES DESCRIPTION This is an entry-level curse in Autmtive Service. Thrugh demnstratins, lectures, research and practical experiences is designed t intrduce the student t abrad experience in the use f: equipment, tls, materials, prcesses and techniques f autmtive service. This is a ne-semester curse f instructin. EXAM BLUEPRINT STANDARD PERCENTAGE OF EXAM 1- General Shp Safety 17% 2- Basic Hand Tls, Fasteners, Equipment 16% 3- Installatin f Tires and Wheels 11% 4- Basic Services n a Vehicle 40% 5- Basic Emissins Cmpnents (Optinal) 6- Mathematical Equatins 16% 7- Vehicle Inspectin (Optinal) 8- Emplyability and Wrk Habits (Optinal) 9- Prfessinal Skills fr the Wrkplace (Optinal)

2 Autmtive Service, Intrductin STANDARD 1 STUDENTS WILL BE ABLE TO UNDERSTAND AND DEMONSTRATE SAFETY AND ENVIRONMENTAL PRACTICES Learn safe wrking habits and prcedures. Pass a safety test with 100 percent. 1. Persnal safety. 2. Tl and equipment safety. 3. Wrkplace safety. 4. Persnal prtective equipment (PPE). Cmply with safety rules fr wrking with autmtive chemicals. 1. Identify the lcatin f the safety data sheets (SDS). 2. Navigate thrugh the SDS fr critical infrmatin. 3. Stre chemicals in prperly labeled cntainers. Identify the gasses encuntered in the autmtive field and the hazards they present. 1. Water, xygen, nitrgen, carbn dixide (CO2), hydrcarbns(hc), xides f nitrgen (NOx), and carbn mnxide (CO). 2. HC, NOx, and CO can pse health and envirnmental prblems if they are nt cntrlled. Identify the hazards and cntrl f asbests dust. 1. Asbests is a carcingen a substance that causes cancer. 2. Never use cmpressed air t clean brake assemblies. 3. Use an apprved brake vacuum r brake washer machine. Standard 1 Perfrmance Evaluatin included belw (Optinal) STANDARD 2 STUDENTS WILL BE ABLE TO UNDERSTAND BASIC HAND TOOLS, FASTENERS, AND SHOP EQUIPMENT Identify and measure metric and standard fasteners. 1. Machine screws, sheet metal screws, blts, studs, nuts, washers. 2. Head markings, nminal size, thread pitch(tpi). Crrectly identify and use basic hand tls. 1. Screwdrivers, wrench, sckets, drive handles, extensins, pliers, hammer, chisels, punches, files, hacksaw, taps, dies, basic pneumatic tls. 2. Describe the use f each f the abve tls. Identify and demnstrate use f basic measuring tls (accurate t 1/32 r 1mm). 1. Tire pressure gauges. 2. Tread depth gauge. 3. Feeler gauge. 4. Brake thickness gauge. Precisin Exams 505E Page 2

3 Autmtive Service, Intrductin Objective 5 Cmplete a repair rder including cause, cncern, and crrectin, use reference manuals r infrmatin systems t find service prcedures and specificatins. 1. Repair rder. 2. Access service infrmatin. Prperly raise and supprt vehicles using jack stands and a frame cntact hist. 1. Use a jack and jack stands t raise and supprt a vehicle. 2. Use a hist t raise and supprt a vehicle and prperly use safety lcks t secure the vehicle. Standard 2 Perfrmance Evaluatin included belw (Optinal) STANDARD 3 STUDENTS WILL BE ABLE TO UNDERSTAND THE PROPER TECHNIQUES IN REMOVAL AND INSTALLATION OF TIRES AND WHEELS Objective 5 Objective 6 Inspect tires fr abnrmal wear. 1. Prper inflatin 2. Mechanical prblems (n specific angles) Remve a tire frm a wheel. 1. Use the prper equipment. 2. Use the crrect techniques and safety precautins. Prperly rtate tires and reinstall using prper trque prcedures. 1. Use either the cnventinal r radial tire rtatin methd. 2. Lug nuts shuld be tightened t the prper trque as indicated in the vehicle specificatins and in a sequence f crss r star patterns depending n the number f lug nuts. Use a tire balancer t balance tires f a vehicle using prper prcedures. 1. Static balance equal distributin f weight arund the wheel. 2. Dynamic balance equal distributin f weight n each side f the wheel. Lcate a leak. Identify prper repair prcedure. 1. Buff the area slightly larger than the patch. 2. Apply the cement with a brush. 3. Apply the patch and firmly rle the patch using a stitcher tl. Interpret tire sidewall markings: size, inflatin, and lad. 1. Tire type 2. Sectin width in millimeters 3. Aspect rati 4. Speed rating 5. Cnstructin type 6. Rim diameter Standard 3 Perfrmance Evaluatin included belw (Optinal) STANDARD 4 STUDENTS WILL BE ABLE TO PERFORM BASIC SERVICES ON A VEHICLE Precisin Exams 505E Page 3

4 Autmtive Service, Intrductin Objective 5 Objective 6 Lcate and identify basic autmtive parts. 1. Identify engine parts. 1. Blck, crankshaft, camshaft, pistn, cylinder head, cnnecting rd, valve train, timing cmpnents 2. Fuel systems: injectr, filter, lines, pump, tank. 3. Ignitin systems: spark plugs, cil(s). 4. Cling systems: radiatr, pump, thermstat 2. Identify drive train parts. 1. Manual Transmissin 2. Autmatic Transmissin 3. Drivelines 4. Drive Axles 3. Identify brake parts. 1. Master cylinder, lines, caliper, rtr, drum, wheel cylinder, pads, shes 4. Identify steering and suspensin parts. 1. Steering gear: wrm gear vs. rack and pinin 2. Tie rd 3. Shcks / Struts 4. Springs: leaf, cil, trsin bar, air 5. Identify electrical parts. 1. Battery 2. Alternatr 3. Starter 4. Circuit prtectin: fuse, breaker Based n the manufacture s specificatins, check and adjust all vehicle fluid levels. 1. Check belt tensin and cnditin. 2. Check cnditin f hses. 3. Check clant strength and leaks. Change engine il and filter n a vehicle. Use prper dispsal methds fr waste il. 1. Lubricate chassis 2. Check air filter With a vltmeter, check battery vltage with the engine running and with the engine ff. 1. Prperly jump start a vehicle Check shcks r struts. 1. Check fr leakage. 2. Check fr prper peratin. Understand the fur-strke cycle. 1. Intake 2. Cmpressin 3. Pwer 4. Exhaust Precisin Exams 505E Page 4

5 Autmtive Service, Intrductin Objective 7 Objective 8 Check brakes. 1. Lining thickness 2. Fluid leaks 3. Park brake functin Check lights. 1. Replace light bulbs as needed. Standard 4 Perfrmance Evaluatin included belw (Optinal) STANDARD 5 (Optinal) STUDENTS WILL BE ABLE TO IDENTIFY BASIC EMISSION COMPONENTS Identify cmmn emissin cmpnents. Run an emissin test n a vehicle. Standard 5 Perfrmance Evaluatin included belw (Optinal) STANDARD 6 STUDENTS WILL BE ABLE TO SOLVE BASIC MATHEMATICAL EQUATIONS RELATED TO AUTOMOTIVE Objective 5 Objective 6 Slve whle number prblems with tw and three digits. 1. Additin 2. Subtractin 3. Multiplicatin 4. Divisin Slve fractin prblems. 1. Additin 2. Subtractin 3. Multiplicatin 4. Divisin Slve decimal prblems with tw and three digits. 1. Additin 2. Subtractin 3. Multiplicatin 4. Divisin Slve cnversin prblems. 1. Fractin t decimal 2. Decimal t fractin 3. Decimal t percent 4. Percent t decimal Slve basic rati t prprtin prblems. Slve basic linear measurement prblems Precisin Exams 505E Page 5

6 Autmtive Service, Intrductin 1. Measuring using the Imperial system. 2. Measuring using the Metric system. Standard 6 Perfrmance Evaluatin included belw (Optinal) STANDARD 7 (Optinal) STUDENTS WILL BE ABLE TO IDENTIFY AND PROPERLY PERFORM A VEHICLE INSPECTION (OPTIONAL) REFER TO YOUR STATE VEHICLE SAFETY INSPECTION MANUAL. Inspect a vehicle s wnership, glass, lights, and accessries. 1. Check fr vehicle registratin. 2. Inspect vehicle windshield and ther glass fr excessive damage, breakage, inadequate mvement, and unsafe alteratins. 3. Inspect vehicle headlights and auxiliary lights fr crrect aiming; inspect headlights, auxiliary lights, tail lights, brake lights, turn signals, and ther lights fr malfunctin, damage, r ther unsafe cnditins. 4. Inspect vehicle windshield wipers, windshield washers, windshield defrsters, hrn, speedmeter, dmeter, and autmatic transmissin/starter interlck fr damage r malfunctin. Inspect a vehicle s brakes, steering and suspensin, and tires. 1. Inspect vehicle tires and wheels fr excessive wear, damage, mismatched sizes, and imprper munting and illegal studs. 2. Inspect vehicle steering and suspensin assemblies fr excessive wear, damage, missing parts, and imprper functining. 3. Inspect altered vehicles t cnfirm that they cnfrm t required tlerances fr raised r lwered suspensin and ther changes. 4. Using a brake plate r visual methd, inspect vehicle brake systems fr excessive wear, damage, missing parts, imprper functining, and ther related safety hazards. Inspect a vehicle s exhaust and fuel systems. 1. Inspect vehicle exhaust systems fr excessive wear, damage, malfunctin, and illegal cnfiguratin. 2. Inspect vehicle fuel systems fr damage, malfunctin, r leakage. Inspect a vehicle s bdy. 1. Inspect vehicle bdy, frame, mtr munts, fenders, bumpers, flr pan, drs, hd, seats, exterir mirrrs, interir mirrr, and seat belts fr excessive damage, illegal cnfiguratin, missing parts, and malfunctin f mechanical assemblies. 2. Inspect "Sand" r "Dune" buggies t meet regular passenger car requirements. 3. Inspect street rds and ther mdified vehicles t meet minimum equipment and safety requirements fr limited use n public highways. Standard 7 Perfrmance Evaluatin included belw (Optinal) Precisin Exams 505E Page 6

7 Autmtive Service, Intrductin STANDARD 8 (Optinal) STUDENTS WILL BE ABLE TO UNDERSTAND THE IMPORTANCE OF EMPLOYABILITY AND WORK HABIT Objective 5 Integrity Punctuality Staying n task Prductive team wrker Leadership STANDARD 9 (Optinal) STUDENTS WILL GAIN AN UNDERSTANDING OF AUTOMOTIVE SERVICE INDUSTRY AS A PROFESSION AND WILL DEVELOP PROFESSIONAL SKILLS FOR THE WORKPLACE As a participating member f the SkillsUSA student rganizatin cmplete the SkillsUSA Level 1 Prfessinal Develpment Prgram. 1. Cmplete a self-assessment inventry and identify individual learning styles. 2. Discver self-mtivatin techniques and establish shrt-term gals. 3. Determine individual time-management skills. 4. Define future ccupatins. 5. Define awareness f cultural diversity and equity issues. 6. Recgnize the benefits f cnducting a cmmunity service prject. 7. Demnstrate effective cmmunicatin skills with thers. 8. Participate in a shadwing activity. 9. Identify cmpnents f an emplyment prtfli. 10. Demnstrate prficiency in prgram cmpetencies. 11. Explre what is ethical in the wrkplace r schl. 12. Master a wrking knwledge f SkillsUSA. 1. State the SkillsUSA mtt. 2. State the SkillsUSA creed. 3. Learn the SkillsUSA clrs. 4. Describe the fficial SkillsUSA dress. 5. Describe the prcedure fr becming a SkillsUSA fficer. Understand hw t use skills btained in Intrductin t Autmtive and hw they relate t career pprtunities Display a prfessinal attitude tward the instructr and peers. SkillsUSA PDP requirements - recmmended Precisin Exams 505E Page 7

8 Autmtive Service, Intrductin Autmtive Service, Intrductin Perfrmance Standards (Optinal) Perfrmance assessments may be cmpleted and evaluated at any time during the curse. The fllwing perfrmance skills are t be used in cnnectin with the assciated standards and exam. T pass the perfrmance standard the student must attain a perfrmance standard average f 8 r higher n the rating scale. Students may be encuraged t repeat the bjectives until they average 8 r higher. Students Name Class STANDARD 1 General Shp Safety Pass the safety test with a scre f 100% Identify the hazard/cntrl f asbests dust Identify the gasses encuntered in the autmtive field and the hazards they present Cmply with safety rules fr wrking with autmtive chemicals (MSDS) Identify the different types and hazards f slvents used in autmtive Scre: STANDARD 2 Basic Hand Tls, Fasteners, and Shp Equipment Identify/measure metric/standard fasteners Crrectly identify and use basic hand tls Identify and demnstrate use f basic measuring tls (accurate 1/32 r 1mm) Use reference manuals r infrmatin systems t find prcedures and specificatins Prperly raise and supprt vehicles using jack stands and a frame cntact hist Scre: STANDARD 3 Installatin f Tires and Wheels Scre: Lcate a leak and demnstrate prper repair prcedures Prperly rtate and reinstall tires using prper trque prcedures Use prper prcedures with a tire balancer n a vehicle Inspect tires: Abnrmal wear Prper inflatin Mechanical prblems Interpret tire sidewall markings: Size Inflatin Lad Precisin Exams 505E Page 8

9 Autmtive Service, Intrductin Remve a tire frm a wheel: Prper equipment Techniques Safety precautins STANDARD 4 Basic Service n a Vehicle Lcate and identify basic autmtive parts and functins Engine Brake Drive train Electrical parts Steering suspensin Scre: STANDARD 5 Basic Emissin Cmpnents Identify cmmn emissin cmpnents Run an emissin test n a vehicle Scre: STANDARD 6 Mathematical Equatins related t Autmtive Slve whle numbers with tw- and three-digits: Additin Subtractin Multiplicatin Divisin Slve fractin prblems: Additin Subtractin Multiplicatin Divisin Slve decimal prblems with tw- and three-digits: Additin Subtractin Multiplicatin Divisin Slve fractin-t-decimal- cnversin prblems, and vice versa Slve basic rati-t-prprtin prblems Slve decimal-t-percent cnversin prblems, and vice versa Slve basic linear-measurement prblems Scre: STANDARD 7 Vehicle Inspectin Scre: Check fr registratin Precisin Exams 505E Page 9

10 Autmtive Service, Intrductin Inspect vehicle tires and wheels: Excessive wear Damage Mismatched sizes Imprper munting Illegal studs Inspect vehicle steering and suspensin assembles: Excessive wear Damage Missing parts Imprper functining Using a brake plate r visual methd, inspect vehicle brake systems: Excessive wear Damage Missing parts Imprper functining Related Safety hazards Inspect vehicle windshield and ther glass: Excessive damage Breakage Inadequate mvement Unsafe alteratins Inspect vehicle headlights and auxiliary lights fr crrect aiming: Inspect each type f light fr damage, malfunctin, r ther unsafe cnditin: Headlights Auxiliary lights Tail lights Brake lights Turn signals Other misc. lights Inspect each f the fllwing parts fr damage r malfunctin: WS wipers WS washer WS defrster Speedmeter Autmatic transmissin/starter interblck Hrn Odmeter Inspect each part fr excessive damage, illegal cnfiguratin, missing parts, and/r malfunctin f mechanical assemblies: Vehicle bdy Precisin Exams 505E Page 10

11 Autmtive Service, Intrductin Fenders Hd Interir mirrrs Frame Bumpers Seats Mtr munts Flr pan Drs Exterir mirrrs Seat belts Inspect vehicle exhaust systems: Excessive wear Damage Malfunctins Illegal cnfiguratin Inspect vehicle fuel systems: Damage Malfunctins Leakage Inspect altered vehicles t cnfirm that they cnfrm t required tlerances fr raised and lwered suspensin and ther changes Inspect Sand r Dune buggies t meet regular passenger car requirements Inspect street rds and ther mdified vehicles t meet minimum equipment and safety requirements fr limited use n public highways PERFORMANCE STANDARD AVERAGE SCORE: Precisin Exams 505E Page 11