Small Unit Support Vehicle (SUSV) Vehicle Management Codes: C264 C268 QUALIFICATION TRAINING PACKAGE

Transcription

1 DEPARTMENT OF THE AIR FORCE Headquarters US Air Frce Washingtn, D.C QTP24-3-C February 2017 Small Unit Supprt Vehicle (SUSV) Vehicle Management Cdes: C264 C268 QUALIFICATION TRAINING PACKAGE

2 CONTENTS SECTION 1 OVERVIEW Overview... 3 SECTION 2 RESPONSIBILITIES Respnsibilities SECTION 3 INTRODUCTION Objectives Desired Learning Outcmes Lessn Duratin Instructinal References Instructinal Training Aids and Equipment SECTION 4 TRAINEE PREPARATION Licensing Requirements Required Reading (Testable Material) SECTION 5 KNOWLEDGE LECTURE AND EVALUATION Knwledge Overview (Lecture) Overview f Training and Requirements Vehicle Inspectin Vehicle Safety and Equipment Driving Safety and Precautins Vehicle Operatin SECTION 6 EXPLANATION AND DEMONSTRATION Instructr s Preparatin Safety Prcedures and Equipment Operatr Maintenance Demnstratin Operatin Demnstratin SECTION 7 TRAINEE PERFORMANCE AND EVALUATION Trainee Perfrmance Perfrmance Evaluatin Attachment 1 GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION 34 Attachment 2 VEHICLE INSPECTION GUIDE 35 Attachment 3 SEVEN-STEP INSPECTION PROCESS 39

3 Sectin 1 OVERVIEW 1.1. Overview Send cmments and suggested imprvements n Air Frce (AF) Frm 847, Recmmendatin fr Change f Publicatin thrugh Air Frce Installatin and Missin Supprt Center (AFIMSC) functinal managers via at AFIMSC.IZSL.VehicleOps@us.af.mil Hw t use this plan: Instructr: Prvide verview f training, Sectin 2 and Sectin Instructr s lessn plan fr trainee preparatin, give classrm lecture, Sectin Instructr s lessn plan fr knwledge training, Sectin Instructr s lessn plan fr demnstratin, Sectin Instructr s lessn plan fr perfrmance and evaluatin, Sectin Trainee: Reads entire lessn plan prir t classrm lecture Fllws alng with lecture using this lessn plan and its attachments Uses Attachments 2 and 3 as guides fr vehicle inspectin. Sectin 2 RESPONSIBILITIES 2.1. Respnsibilities The trainee shall: Ensure the trainer explains the Air Frce Qualificatin Training Package (AFQTP) prcess and the respnsibilities Review the AFQTP/Mdule/Unit with the trainer The trainee shuld ask questins if he/she des nt understand the bjectives fr each unit.

4 Review missed questins with the trainer Instructr shall: Review the AFQTP with the trainee Cnduct knwledge training with the trainee using the AFQTP Sign-ff the task(s) The Certifier shall: Evaluate the Airman s task perfrmance withut assistance Sign-ff the task(s). Sectin 3 INTRODUCTION 3.1. Objectives Given lectures, demnstratins, and hands-n driving sessin, trainees will be able t perfrm peratr s inspectin and cmplete the perfrmance peratin with zer instructr assists Train and qualify each trainee in safe peratin and preventive maintenance f varius SUSVs This training will ensure the trainee becmes a qualified SUSV peratr; an peratr wh has the knwledge and skills t perate a SUSV in a safe and prfessinal manner Desired Learning Outcmes Understand the safety precautins t be fllwed pre-, during-, and pst-peratin f the SUSV Understand the purpse f the SUSV and its rle in the missin Knw the prper peratr maintenance prcedures f the SUSV, in accrdance with (IAW) applicable technical rders (TOs) and use f AF Frm Safely and prficiently perate the SUSV.

5 3.3. Lessn Duratin Recmmended instructinal and hands n training time is 9 hurs: Figure 3.1. Recmmended Training Time fr Training Activities. Training Activity Trainee s Preparatin Instructr s Lecture and Demnstratin Trainee s Persnal Experience (t build cnfidence and prficiency) Perfrm Operatr Maintenance Operate the Vehicle Trainee s Perfrmance Operatin 1 Hur 2 Hurs 5 Hurs 1 Hur Training Time Nte: This is a recmmended time; training time may be mre r less depending hw quickly a trainee learns new tasks Instructinal References Risk Management (RM) and Safety Principles IAW Air Frce Pamphlet (AFPAM) , Risk Management (RM) Guidelines and Tls Applicable TOs r Manufacturer s Operatr s Manual (see vehicle maintenance fr TO number fr vehicle being used in training) Air Frce Manual (AFMAN) , Operatin f Air Frce Gvernment Mtr Vehicles, Chapters 1-5, AFI , Airfield Driving AF Frm 1800, Operatr s Inspectin Guide and Truble Reprt (General Purpse Vehicles) Instructinal Training Aids and Equipment SUSV Lessn Plan SUSV Applicable TO r Manufacturer s Operatr s Manual AF Frm Vides (if lcally prduced).

6 Suitable training area. Sectin 4 TRAINEE PREPARATION 4.1. Licensing Requirements Trainee must have in his/her pssessin a valid state driver s license AF Frm 171, Request fr Driver s Training and Additin t U.S. Gvernment Drivers IAW Air Frce Instructin (AFI) , Vehicle Operatins Applicable lcal licensing jurisdictin requirements Required Reading (Testable Material) Read SUSV Lessn Plan Read AFMAN , Chapters 1-5, Read Manufacturer s Operatr s Manual fr the SUSV being trained n. Sectin 5 KNOWLEDGE LECTURE AND EVALUATION 5.1. Knwledge Overview (Lecture) A SUSV is a tracked vehicle designed fr use as an all-terrain transprt vehicle. The vehicle has tw track driven cars. Bth cars are made f reinfrced fiberglass plastic and are cupled by an articulated steering assembly. The Air Frce uses a variety f SUSVs t accmplish its missins Overview f Training and Requirements Training bjectives: Given lectures, demnstratins, and a hands-n driving sessin, trainees will be able t perfrm peratr s inspectin and cmplete the perfrmance peratin with zer instructr assists Train and qualify each trainee in safe peratin and preventive maintenance f the SUSV This training will ensure the trainee becmes a qualified SUSV peratr an peratr wh has the knwledge and skills t perate a SUSV in a safe and prfessinal manner.

7 Desired learning utcmes: Understand the safety precautins t be fllwed pre-, during-, and pstperatin f the SUSV Understand the purpse f the SUSV and its rle in the missin Purpse is all-terrain carg/passenger transprt Rle in the missin (Unit/Base/Cmmunity (during natural disasters)/air Frce) Knw the prper peratr maintenance prcedures f the SUSV IAW applicable TOs and use f AF Frm Be able t safely and prficiently perate the SUSV Meet missin requirements Demnstrates a qualified trained prfessinal peratr SUSV design and specificatins. SUSVs vary in size, shape and specificatins, determined by make and mdel; it is imperative t knw the specificatins f the SUSV being perated befre use. Specificatin infrmatin shuld be used tgether t determine the prper use and necessary precautins t take prir t perating the SUSV. This infrmatin is best fund in the apprpriate TO r Manufacturer s Operatr s Manual fr the specific SUSV being perated Track driven cars. The tw track driven cars f the vehicle are steered by hydraulic cylinders in the steering assembly. The frnt car cntains the engine and transmissin, transfer case, breaking system and bth steering systems. Bth cars have its wn differentials. The differentials transmit pwer t the track drive sprckets Specificatins vary fr each mdel. Imprtant specificatins include: Vehicle weight (frnt/rear car), maximum paylad (frnt/rear car), maximum twed paylad (level grund/grade r side slpe), fuel (type/capacity), land perfrmance (maximum speed/grade, climb and descent/side slpe/steering unit), etc. Nte: The lad requires the carg t be evenly distributed thrughut the strage area at the lwest pssible pint.

8 Steering unit. The steering unit cnnects bth cars and permits sme relative mvement between cars. Steering unit specificatins include: Maximum vertical twist. The amunt f vertical twist that the system can take withut causing damage t the equipment. (Ex. Carg Carrier M973A1 maximum vertical twist = 40 ) Maximum mvement between the up and dwn level between bth cars withut lsing track cntact with the rund Steepest crssable ditch that can be crssed withut lsing track cntact with the grund. The ditch must be entered/exited head-n and n level grund Climb rate Turning radius SUSV majr cmpnents.

9 Table 5.1. SUSV Majr Cmpnents. Cmpnent Descriptin Engine 5 cylinder inline turbcharged diesel. Air Cleaner Dry type. Fuel System Engine Is fuel injected. Exhaust System Engine has a single exhaust. Cling System Engine is liquid cled. Electrical System Vehicle has a 24 vlt system. Transmissin Autmatic 4-speed frward, 1-speed reverse. Transfer 2-speed type (high and lw range). Differential Heavy duty high tractin type. Brakes Hydraulic disk service brake/mechanical disk parking brake. Steering Articulated steering unit. Hydraulic pwer cntrls the turning. Frame Center chassis beam (cars). Suspensin Cars are supprted by 2 leaf springs. The leaf springs are attached frm the center chassis beam t track the beams. Attached t the track beams are rubber trsin bars, wheel arm and slid rubber wheels. Carrier Bdy Carrier bdy is cnstructed f reinfrcedfiberglass plastic. Wheels Cast aluminum with bnded rubber tires. Drive Sprcket Steel web disks with bnded rubber teeth. Track Crded rubber reinfrced with steel crss members. Guides and tracks are endless type. Winch Electrical, detachable frm frnt car and stred inside when nt in use.

10 Figure 5.1. SUSV Majr Cmpnents (1/3). Figure 5.2. SUSV Majr Cmpnents (2/3).

11 Figure 5.3. SUSV Majr Cmpnents (3/3) Instrument panel. The peratr shuld be familiar with the fllwing cntrls and indicatrs prir t perating the SUSV. Table 5.1. Instrument Panel. Cntrl/Indicatr Ampere Meter Engine Oil Pressure Gauge Engine Clant Temperature Gauge High Beam Indicatr Light Tachmeter Engine Oil Pressure Indicatr Light Speedmeter Service Time Cunter Light Scket Buzzer Fuse Bx Fuel gauge LIGHTS switch HIGH IDLE Switch Functin Shws the amunt f electricity that the charging system is prducing (amperes). Shws the engine il pressure (bars). Shws the temperature f the engine clant (gels). Lights BLUE t shw the headlamp high beams are n. Shws the engine revlutins per minute (x 100 min). Lights RED t shw lw engine il pressure r high clant temperature. Shws vehicle speed (kph). Shws engine hurs f peratin. 24 V light scket. Sunds fr lw il pressure r high clant temperature. Cntains fuses fr vehicle system. Shws fuel level in the fuel tank that the fuel tank switch is set t (right r left). Operates the vehicle lights. Increases the engine speed.

12 CIRC. PUMP Switch Operates circulating pump. BILGE PUMP Switch Operates frnt and rear car bilge pumps. Parking Brake Light Lights RED t shw that the parking brake is applied r that there is a malfunctin f the hydraulic brake circuit. Pre-Glw Light Lights GREEN t shw that glw plugs are perating. Turn Indicatr Light Lights GREEN t shw that vehicle signal lights are wrking. Transmissin Oil Temperature Light Lights RED when transmissin il temperature reaches 266 F. BILGE PUMP Indicatr Light Lights YELLOW t shw bilge pumps are perating. BATTERY HEATER Indicatr Light Lights YELLOW t shw battery heater is perating. CHARGING Indicatr Lights RED t shw alternatr is nt charging BLACKOUT LIGHTING Switch Operates vehicle driving lights. Stp Knb Prevents blackut switch frm accidentally being mved frm blackut t nrmal lights. Push t pass. IGNITION Switch Turns n electrical system, starts engine, turns n the glw plugs fr preheating the engine and turns ff the engine. INTERCOM Buzzer Buzzes when passengers in rear car push the intercm switch. INTERCOM Indicatr Lights YELLOW t shw nn-vice intercm is perating frm the rear car. INTERCOM Switch Operates the intercm between cars. Fuel Tank Selectin Switch Used t select the fuel tank (right r left) that will be used. The tank selected will register n the fuel gauge. Instrument Panel Rhestat Used t adjust the instrument panel lights. Steering Wheel Knb Used t assist in steering. Directin Signal Lever Operates turn signal, high and lw headlamp beams, hrn, high beam, headlamp signaling, and windshield wipers and washer. FLOOR/DEF Knb Used t direct heated air t flr r t defrst windshield. Fan Switch Cntrls frnt heater fan. Can be mved thrugh 0, 1, 2, and 3 settings. TEMP Switch Changes temperature f frnt heater frm MAX t MIN. Gearshift Lever Used t select gears in autmatic transmissin. Transfer Shift Lever Used t select ranges in transfer. Hand Lever Permits peratr s seat t be mved frward r backward.

13 Acceleratr Pedal Push t accelerate vehicle speed. Service Brake Pedal Push t stp vehicle. Parking Brake Pedal Push t Set Parking Brake Parking Brake Handle Release Pull t release parking brake. Fire Suppressin Cntrl Bx Alerts persnnel f fire in engine cmpartment. POWER Buttn Turns Fire Suppressin Cntrl n/ff. FIRE BUZZER Buzzes when fire is detected. FIRE Light Lights red when fire is detected. SYSTEM TEST Buttn Checks Fire Suppressin System peratin. Light Scket 24 V light scket. Intercm Switch Operates intercm between cars. Heating Fan Switch Used t turn heating fan n/ff and cntrl fan speed. Intercm Buzzer Buzzes when driver pushes intercm switch. Heater Switch Turns n auxiliary heater fr frnt car. Heater Light Lights YELLOW t indicate that the frnt auxiliary heater is perating Vehicle Inspectin Types f Vehicle Inspectin. Nte: If discrepancies are fund they must be t Vehicle Cntrl Officer/Vehicle Cntrl Nn Cmmissined Officer (VCO/VCNCO), the supervisr, and/r vehicle maintenance: Pre-trip inspectin find items/prblems that culd cause accident r breakdwn Vehicle maintenance t authrize cntinued use fr all ther maintenance discrepancies Ensure crrect dcumentatin is in the packet: AF Frm 1800, waiver card, Standard Frm (SF) Frm 91, Department f Defense (DD) Frm Cleanliness/damage/missing items Rust and crrsin. Check metal parts f the vehicle and frame fr rust and crrsin Blts, nuts and screws. Check fr bvius lseness, missing, bent r brken cnditin Welds. Lk fr lse r chipped paint, rust r gaps where parts are welded tgether Wires and hses. Lk fr brken r lse wiring r hses. Lk fr cracks r breaks in hses r wiring insulatin.

14 Leaks (fuel/il/clant/hydraulic/air) Freign bject damage (FOD) Engine cmpartment Oil Clant Autmatic transmissin fluid Wiper fluid Hses Belts Ether bttle Engine leaks Pwer steering fluid Filters Cab interir check Gauges Emergency exits Wipers Hrn Heaters Interir lights Mirrrs Heaters/defrster Seats.

15 Bilge pump Exterir check (walk-arund inspectin) Lights/reflectrs Clearance lights Brake lights Reverse lights Turn signals Hazards Upper flashers Reflectrs Tracks Tread Supprt wheel Wheels Brakes Hses Gas tanks. Full, secured, diesel Battery Crrsin/leaks Cable secure Brackets/cver secure Windws Mirrrs.

16 Windshield wipers Dr seals Frame. Scratches, dents, missing plates r fasteners Bumpers Drain plugs, prper installatin Suspensin Exhaust System. Inspect fr lse pipes, muffler and brackets. Check fr cracks breaks r leaks Winch. Inspect remte cntrl and pwer cable fr damage Pwer pack cmpartment. Check insulatin blanket t ensure it is nt saturated with fuel il r separated frm the engine cver During Inspectin Instruments and warning lights Fuel gauge Engine clant temperature gauge Engine il pressure gauge Speedmeter Ampere meter Warning lights Transmissin il temperature light Hydraulic brake circuits/parking brake light Bilge pump indicatr light Charging indicatr light Parking brake indicatr light.

17 Bilge pump peratin Directin signal lever Engine Unusual nise r vibratin Excessive exhaust smke Rugh idle Hard starting Lack f pwer Steering Pulling t ne side Hard turning Unusual nise while turning Service brakes Vibratin, unusual nise, stpping ability Transmissin Slippage, unusual nise, rugh shifting Winch Remte cntrl peratin Leaks, kinked, frayed r damaged cable Engine heater Check engine heater clant circulating pump fr peratin Check hses and cnnectins fr leaks and damage Check engine heater adapter unit fr leaks and damage.

18 Exhaust system Check fr exhaust fumes in frnt and rear cars Pst-Operatin Inspectin Suspensin system Check supprt wheel, adjusting screw, tensining wheel, wheels and sprcket fr damage, lse muntings, rubber separatin and chunking Tracks Check tracks fr crrect adjustment, missing r damaged guide hrns, thrugh cracks r tears and damaged metal rds Cling system Check radiatr cmpartment fr fluid leaks and debris Check the entire vehicle fr any damage r leaks Ensure the SUSV is clean (free f dirt, excess il, and grease) Refuel the vehicle Pre-trip vehicle inspectin test. Use Attachment 2 as a walk-arund guide alng with AF Frm A Seven-Step Inspectin Methd will help ensure the inspectin is the same each time it is cnducted, and that nthing is left ut. See Attachment 3 fr the Seven-Step Inspectin Methd Vehicle Safety and Equipment Hazards and Human Factrs: Backing. Always use a sptter when backing. Sptter must be trained and use hand signals IAW AFMAN

19 Safety Clthing and Equipment: Wrking glves Steel-ted bts Reflective belts/vests during hurs f darkness, lw visibility and n the flightline Light wands during peratin f lw visibility Raingear, cld weather gear, etc Hearing/eye prtectin Fire Extinguisher AF Frm 1800, SF 91, DD Frm Driving Safety and Precautins Always secure carg and equipment prir t perating the vehicle Nise hazard. Always wear hearing prtectin while the engine is running Carbn mnxide. Carbn mnxide is a clrless, drless, pisnus gas. Expsure t air cntaining carbn mnxide prduces symptms including: headache, dizziness, lss f muscular cntrl, drwsiness and cma. Expsure can result in permanent brain damage r death. Observe the fllwing guidance t prevent expsure frm engine exhaust fumes: D nt perate heater r engine f vehicle in an enclsed area unless adequately ventilated D nt idle engine fr lng perids f time withut maintaining adequate ventilatin in the persnal cmpartment D nt drive the vehicle with inspectin plates, cver plates r access drs remved Be alert at all times during vehicle peratin fr exhaust drs and expsure Swingfire heater. A blcked cling system may cause damage t water hses. If hses begin t vibrate severely, r appear as if they might cme lse, stp heating peratin and check fr blcked cling system. Damage t equipment r persnnel injury culd ccur.

20 Tw cables. Wear heavy leather wrk glves when handling cables. Frayed r brken wires can injure bear hands. The peratr shuld never let a mving cable slide thrugh his/her hands (even when wearing glves). Ensure all persnnel utside f the vehicle are at least a distance equal t the length f the cable away frm the twing and the disabled vehicle befre starting t tw the vehicle Backing. Always use a sptter when backing. The peratr must keep the sptter in visual cntact at all times. If the peratr lses visual cntact, the peratr must immediately stp the vehicle. Fr additinal guidance n sptting and Air Frce standard sptting hand signals, refer t AFMAN Paylad capacity. D nt exceed the vehicle s paylad capacity fund n the vehicle data plate r in the manufacturer s peratr s manual Always perate the vehicle at the slwest speed pssible while cmpleting any task. Lcal and installatin psted speed limits and written guidance apply Climb rate. D nt exceed the maximum climb rate fr the SUSV being perated. Refer t the vehicle s data plate r manufacturer s peratr s manual fr the maximum climb rate FOD Vehicle peratrs will remve FOD frm tracks/tires. Befre entering the airfield, a physical check fr lse/unsecured bjects and an inspectin f the tire treads/tracks fr FOD will be accmplished, with the exceptin f emergency vehicles respnding t actual situatins Any vehicle which has been driven n an unpaved surface will have a tire FOD inspectin accmplished prir t re-entering the airfield area. Vehicles that frequent the flight line will be equipped with a FOD picker and a cvered FOD cntainer FOD picker will be etched with the vehicle number painted n red r range (r have a red streamer attached) FOD picker will be anntated n vehicle inspectin frm FOD cntainers will be identified with the letters "FOD" and will be emptied daily FOD checks are perfrmed s that aircraft damage can be kept at a minimum.

21 5.6. Vehicle Operatin Refer t the Operatr s Manufacturer s Manual fr detailed, vehicle-specific peratin f the SUSV. Additinally, refer t AFMAN and lcal plicies and prcedures fr further laws and regulatins pertaining t the peratin and use f the SUSV Start engine Befre starting the vehicle, a preventative maintenance check will be perfrmed Ensure transmissin lever is set t neutral (N) psitin Turn ff all accessry switches and electrical cmpnents Turn key in IGNITION switch t ON psitin. Nte: Ensure all warning indicatrs are lit. If any indicatr fails t light, d nt start the engine Depress the acceleratr pedal; turn the key t the START psitin, release the key and acceleratr pedal when the engine starts. Nte: D nt hld the key in the START psitin mre than 30 secnds. Damage t the mtr may result. IF the engine fails t start, wait 15 secnds befre engaging starter again Ensure the engine il pressure gauge reads nrmal D nt run engine abve 1,200 revlutins per minute (RPM) after starting. Wait 5 minutes with engine at idle ( RPM) Befre driving the vehicle, allw 10 minutes after starting the vehicle fr the steering system cmpnents t warm up Transfer case Vehicle must be stpped with transmissin in neutral befre transfer case is shifted int high r lw range D nt place transmissin in gear with the engine running and the transfer case in neutral When changing transfer ranges t high r lw range gearshift lever must be mved in ne mtin quickly thrugh neutral. If transfer shift cannt be made and gearshift lever remains in neutral, shut dwn engine, then mve gearshift lever in high r lw psitin.

22 Driving in frward r reverse Always use a sptter when driving in reverse/backing. The peratr will have visual cntact with the sptter at all times. If visual cntact is lst, the peratr will immediately stp the vehicle. See AFMAN fr additinal guidance n standard AF sptter hand signals and safety prcedures. CAUTION: D nt lean ut f the frnt dr sliding windw r the side hatch f the rear car while driving in frward r reverse The carrier must be stpped with the transmissin in neutral prir t shifting the transfer t high r lw range. D nt place the transmissin in gear with the engine running and transfer in neutral. This will result in damage t the transfer Autmatic transmissin has fur frward speeds and ne reverse speed. The gearshift lever latch must be lifted t change between reverse, neutral and drive psitins. The gearshift lever can be mved freely thrugh drive, 3, and 2 psitins. The gearshift lever latch must be lifted t mve the shift lever frm 2 t 1 psitin Place the transfer shift lever in high range psitin Start the engine Depress service brake pedal. Nte: DO nt shift frm drive t neutral when the vehicle is mving faster than 9 mph. This will cause damage t the transmissin Place gearshift lever in drive (D) psitin. If parking brake indicatr remains lit after the parking brake release is pulled, set the parking brake, shutdwn the engine Release parking brake Ensure that the parking brake light ges ut Gear shifting. The autmatic transmissin shifting is cntrlled by the acceleratr pedal. Depressing the pedal slightly prvides earlier shifting, and shifting is delayed when the pedal is depressed mre fully If n a dwnhill grade, shift the transmissin t a lwer gear D nt shift frm drive (D) t neutral when the vehicle is mving faster than 9 mph.

23 Parking and engine shutdwn Run the engine at a reduced speed in neutral fr 3-5 minutes befre shutting the engine dwn. This will reduce the turbcharger speed and allw the turbcharger and engine t cl dwn Turn the key t the STOP psitin Set the brake Install the grill cvers Plug the vehicle in if the lcal temperature drps belw Operate nrmal driving lights Turn ignitin switch t ON psitin Press stp knb and turn switch t psitin 1 (nrmal lights) Push light switch Winch peratin Release latch, remve pin, and pull winch frm its stwage bracket. Install n frnt f vehicle. Ensure winch-munting pin is installed Plug ne end f pwer cable int vehicle slave receptacle at rear f driver s seat and ne end int the pwer receptacle n the winch Cnnect the remte cntrl cable t winch cntrl receptacle, tp right f winch Engine must be running fr the winch t perate Pull up drum lck, turn it 1/4 turn t unlck the winch drum Pull ut the needed length f the cable by hand. D nt use anther vehicle t pull ut the cable Turn drum lck until it falls int the lck psitin Mve the remte cntrl tggle switch t the wind in psitin. Release the remte cntrl switch t stp winching mvement Maintain tensin n the winch cable t ensure it winds evenly n the drum.

24 Discnnect the winch and pwer cable. Return t stwage bracket Emergency (slave) starting Turn ignitin switch t the OFF psitin. Always plug in the vehicle when nt in peratin if temperatures are belw 0. If a blck heater is nt used, a swing fire heater must be used t warm the engine prir t starting the vehicle. If the vehicle is started withut preheating, this will cause serius damage t the cylinder head, gasket and engine Remve the slave receptacle cap frm slave receptacle lcated under the driver s seat Cnnect ne end f the slave cable t the pwer surce and the ther end t the slave receptacle under the driver s seat Start the engine Replace the cap Twing with the tw cable Attach the tw cable t the disabled vehicle and t the twing vehicle Place the transmissin selectr f the disabled vehicle int the neutral (N) psitin Put the transfer case shift lever f the disabled vehicle in the neutral psitin. Check t verify that the vehicle is in the neutral psitin by rtating the transmissin prpeller shaft by hand Release the parking brake When pssible, have the peratr f the disabled vehicle start the engine t assist in steering The peratr f the twing vehicle will ease the vehicle slwly frward until the cable is tight D nt tw the vehicle at speeds ver 12 mph.

25 Operatin in extreme cld Use the swing fire heater t warm the engine befre peratin Drive slwly fr apprximately 400 yards. This will allw mving parts time t warm up t a nrmal perating temperature Keep snw and ice frm clgging radiatr cmpartment If unable t reach the tp f the hill due t heavy snw, d nt attempt t turn the vehicle at mid-way. Back dwn the hill slwly and try again r find anther rute D nt crss frzen streams, rivers r lakes withut testing the thickness f the ice IAW manufacturer s peratr s manual guidance When parking the vehicle, face the vehicle away frm the weather. If pssible, park the vehicle in a sheltered area Swingfire heater peratin Prepare the heater fr peratin by: Ensuring the fuel tank is full, the air shut-ff valve perates prperly, and the diaphragm valve is in the plus psitin Plug the starting cable cnnectr int the pwer surce. Next, plug the ther end f the starting cable int the heater handle. Turn n the circulatin pump switch Squeeze the pump lever in rder t push n the push-buttn switch Activate the preheating plug, hlding it dwn fr the fllwing time perids: t Depress fr 2 minutes t Depress fr 3 minutes t -40 depress fr 4 minutes t -50 depress fr 5 minutes Mve the pump lever frward and backward three r fur times Turn the fuel regulatr knb clckwise 1/2 t 1 full turn if the temperature is abve Turn the fuel regulatr knb clckwise 1 t 1 1/2 turns if the temperature is belw 0 while cntinuing t perate the pump lever.

26 When the first pulsating sunds are heard, cntinue pumping and adjusting the fuel regulatr knb until pulsating sunds cme at regular intervals The heater has started. Stp pumping Allw the heater t perate 3 t 5 minutes while making adjustments t the fuel/air mixture using the fuel regulatr knb Once the heater is perating prperly, discnnect the starting cable frm the heater, pwer surce. Stw the cable. Sectin 6 EXPLANATION AND DEMONSTRATION 6.1. Instructr s Preparatin Establish a training lcatin Obtain apprpriate Manufacturer s Operatr s Manual Schedule/reserve a vehicle Ensure trainee cmpletes AF Frm Safety Prcedures and Equipment The fllwing safety items shuld be fllwed by bth the instructr and trainee Remve all jewelry and identificatin tags Persnal prtective equipment and equipment items Reflective belt will be wrn during hurs f darkness, lw visibility and n the flightline Steel-ted bts Hearing prtectin Glves, if required All-weather gear, if required Walk-arund the vehicle t becme familiar with and t familiarize the trainee with all warning labels and signs Ensure trainee wears seat belts.

27 Prperly adjust driver s seat and all mirrrs, if available Thrughut demnstratin, SUSV safety: Always bserve speed and safety precautins while perating the vehicle. Knw lcal plicies regarding airfield peratins Keep lads within the rated capacity f the SUSV Always check the rear befre backing. Use a sptter if necessary. See additinal instructin fr use f a sptter later in this lessn plan Practice basic RM prcess during demnstratin: Identify hazards Assess hazards Develp cntrls and make decisins Implement cntrls Supervise and evaluate Operatr Maintenance Demnstratin With trainee, accmplish vehicle inspectin using AF Frm The vehicle inspectin will fllw the seven-step methd as described in Attachment 3. An inspectin guide (Attachment 2) can be used t ensure all areas f the SUSV are cvered in additin t the Operatin Demnstratin guidelines prvided belw Operatin Demnstratin Thrughut demnstratin Allw fr questins Repeat demnstratins as needed Fr mre infrmatin refer t the vehicle data plate and the Operatr s Manufacturer s Manual Fr the SUSV, within the training area, demnstrate and explain the fllwing. Nte: Use infrmatin cntained n the data plate and/r the peratr s manual:

28 G ver the capacities f the SUSV G ver the SUSV cntrls and warning lights Explain parking brake as they apply t vehicle being used Mbile peratins (frward/turning/parking) Backing. Many injuries and deaths have ccurred frm imprper use f sptters The trainee and trainer will need t g ver hand signals. See AFMAN fr standard AF sptter hand signals and additinal sptter safety The peratr must keep visual cntact with the sptter at all times. If at any pint the peratr is unable t see the sptter r if he/she is unclear abut the hand signals, the peratr will immediately stp the vehicle Parking Winch peratins Twing with the tw cable Emergency starting prcedures Shw trainee the pst-peratin inspectin and reprt Ensure vehicle is clean Refueled Fllwing manufacturer s shut-dwn prcedures Park Level area Place transmissin cntrl in neutral Apply the parking brake (adjust if necessary).

29 Perfrm a walk-arund inspectin Anntate any discrepancies fund n AF Frm Cnclude by allwing time fr questins and any requested re-demnstratins. Sectin 7 TRAINEE PERFORMANCE AND EVALUATION 7.1. Trainee Perfrmance Instructr will: Ensure safety at all times. Nte: Stp training when safety items are vilated. Prceed nly when the trainee fully understands hw t avid repeating the safety infractin(s) Chck wheel (if required) when SUSV is parked Remve all jewelry and identificatin tags. Nte: If available, mark vehicle with magnetic sign indicating Driver in Training r Trainee Operatr Persnal prtective equipment and ther items Reflective belt/vest during lw visibility times Wear steel-ted bts Hearing prtectin All-weather gear, if required Glves, if required Pay particular attentin t the cautins and warnings listed in the peratr's manual Ensure trainee wears seat belt Prperly adjust driver s seat and all mirrr SUSV safety items/prcedures Ensure the driver is aware f driving situatins he/she is t perfrm.

30 Cnduct during/after-actin reviews with the trainee (demnstratin may need t be re-accmplished) Trainee Perfrmance: Cnduct peratr maintenance (have trainee explain items being inspected). Nte: Allw trainee t use Attachment 2 as a guide while perfrming inspectin Pre-inspectin During-peratin inspectin Ensure AF Frm 1800 is prperly dcumented Establish a rad curse Backing. Serve as the trainee s sptter when needed, r if available, have anther trainee be the sptter Cntinue until trainee can shw prficiency in perating Have trainee practice explaining and/r demnstrating the fllwing SUSV characteristics and peratins Identify the capacities f the SUSV Describe the SUSV cntrls and warning lights Explain parking brake as they apply t vehicle being used Mbile peratins (frward/turning/parking) Backing. Many injuries and deaths have ccurred frm imprper use f sptters The trainee and trainer will need t g ver hand signals. See AFMAN fr standard AF sptter hand signals and additinal sptter safety The peratr must keep visual cntact with the sptter at all times. If at any pint the peratr is unable t see the sptter r if he/she is unclear abut the hand signals, the peratr will immediately stp the vehicle Parking Winch peratins.

31 Twing with the tw cable Emergency starting prcedures Perfrm after-peratin inspectin and reprt Ensure vehicle clean Refuel vehicle Fllwing manufacturer s shutdwn prcedures Park Place transmissin cntrl in neutral Apply the parking brake (adjust if necessary) Perfrm a walk-arund inspectin Anntate any discrepancies fund n AF Frm Cnduct after-actin reviews with the trainee Retraining; retrain N-G s Re-demnstrate N-G items Have trainee re-perfrm until they shw prficiency in perating, critique weaknesses as bserved Re-evaluate Perfrmance Evaluatin Trainee will perfrm perfrmance evaluatin fund belw Instructr will answer trainee s questins. Nte: If available, mark vehicle with sign indicating Driver-in-Training r Trainee Operatr.

32 Instructr will: Ensure safety at all times Place wheel chcks (if required) when SUSV is parked, Remve all jewelry and identificatin tags Persnal prtective equipment and ther items Safety steel-ted bts must be wrn Glves will be wrn during carg lading and unlading Hearing prtectin Reflective belt during hurs f reduced visibility r n the flightline All-weather gear, if required Pay particular attentin t the cautins and warnings listed in the peratr's manual Ensure trainee wears seat belts Prperly adjust driver s seat and all mirrrs (if available) SUSV safety items/prcedures Explain driving techniques Establish a rad curse that will have the fllwing: (if the curse des nt have ne f the fllwing, then the trainee shuld be able t explain the crrect driving techniques) Establish a rad curse that will have the fllwing: (if the curse des nt have ne f the fllwing, then the trainee shuld be able t explain the crrect driving techniques) Identify the capacities f the SUSV Describe the SUSV cntrls and warning lights Explain parking brake as they apply t vehicle being used Mbile peratins (frward/turning/parking).

33 Backing. Many injuries and deaths have ccurred frm imprper use f sptters The trainee and trainer will need t g ver hand signals. See AFMAN fr standard AF sptter hand signals and additinal sptter safety The peratr must keep visual cntact with the sptter at all times. If at any pint the peratr is unable t see the sptter r if he/she is unclear abut the hand signals, the peratr will immediately stp the vehicle Parking Winch peratins Twing with the tw cable Emergency starting prcedures Perfrm pst-peratin inspectin and reprt Fllwing manufacturer s shutdwn prcedures Park Place transmissin cntrl in neutral Apply the parking brake (adjust if necessary) Cnduct after-actin reviews with the trainee Trainee is nt allwed any instructr assists t pass perfrmance evaluatin Retraining; retrain N-G s Re-demnstrate N-G items Have trainee re-perfrm until they shw prficiency in perating, critique weaknesses as bserved Re-evaluate.

34 Attachment 1 GLOSSARY OF REFERENCES AND SUPPORTING INFORMATION References AFI , Vehicle Operatins, 5 May 2016 AFI , Airfield Driving, 1 June 2011 AFMAN , Operatin f Air Frce Gvernment Mtr Vehicles, X January 2017 AFPAM , Risk Management (RM) Guidelines and Tls, 11 February 2013 Adpted Frms AF Frm 171, Request fr Driver s Training and Additin t U.S. Gvernment Drivers, 15 March 2011 AF Frm 847, Recmmendatin fr Change f Publicatin AF Frm 1800, Operatr s Inspectin Guide and Truble Reprt Abbreviatins and Acrnyms AF Air Frce AFI Air Frce Instructin AFIMSC Air Frce Installatin Missin Supprt Center AFMAN Air Frce Manual AFQTP Air Frce Qualificatin Training Plan DD Department f Defense FOD Freign Object Damage GMV Gvernment Mtr Vehicle IAW In Accrdance With RM Risk Management RPM Revlutins per minute SF Standard Frm SUSV Small Unit Supprt Vehicle TO Technical Order VCNCO Vehicle Cntrl Nn Cmmissined Officer VCO Vehicle Cntrl Officer

35 A2.1. Desired Learning Outcme. Attachment 2 VEHICLE INSPECTION GUIDE A Understand the safety precautins t be fllwed pre-, during-, and pst-peratin f the SUSV. A Understand the purpse f the SUSV and its rle in the missin. A2.2. Inspectin During-Operatins. The peratr must ensure the fllwing items are checked after starting the SUSV and during peratins. GENERAL STEP 1. VEHICLE OVERVIEW Paperwrk AF Frm 1800, SF 91, DD Frm 518 Discrepancy Crrectin Cmplete (VM Anntatin) Vehicle Apprach Clean/Damaged/Missing Items Rust and Crrsin Blts, Nuts and Screws Welds Vehicle Leaning Fresh Leakage f Fluids Hazards Surrunding Vehicle INTERNAL STEP 2. ENGINE COMPARTMENT Transmissin Radiatr Fan Leaks/hses/Electrical Wiring Insulatin Oil Level Clant Level Pwer Steering Fluid Windshield Washer Fluid Battery Fluid Level Autmatic Transmissin Fluid Level

36 STEP 3. ENGINE START/CAB CHECK (LEFT/FRONT/RIGHT) Safe Start Gauges Oil Pressure Gauge Air Pressure Gauge Temperature Gauge (Clant/Engine Oil) Ammeter/Vltmeter Warning Lights & Buzzers Mirrrs & Windshield Wipers/Washers Emergency & Safety Equipment First Aid Kit Fire Extinguisher FOD Bag 3B Lights/Reflectrs/Reflectr Tape Cnditin (Frnt/Sides/Rear) (Dash Indicatrs fr:) Left Turn Signal Right Turn Signal Fur-Way Emergency Flashers High Beam Headlight (Reflective Clean & Functinal Light & Reflectr Checks Include:) Headlights Taillights Turn Signals Fur-Way Flashers Hrn Heater/Defrster Brakes Parking Brake Check Safety Belt (TURN-OFF ENGINE/TURN-ON HEADLIGHTS *LOW BEAM* AND FOUR-WAY FLASHERS)

37 STEP 4. WALK-AROUND INSPECTION 4A Steering 4B Battery 4C Drive/Serpentine Belts 4C Ether Bttle 4C Filters 4C Bilge Pump 4D Suspensin Springs/Air/Trque Shck Absrbers 4E Brakes 4F Tracks SIDE OF VEHICLE 4G Exhaust 4G Frame 4H Drs 4H Mirrrs 4H Fuel Tank REAR OF SUSV 4I Winch

38 Figure 2A.1. SUSV Inspectin Guide.

39 Figure A3.1. Seven-Step Inspectin Prcess. Attachment 3 SEVEN-STEP INSPECTION PROCESS Seven-Step Inspectin Prcess Step Prcedure 1. Vehicle Overview Review the AF Frm Ensure any discrepancy has been crrected. Vehicle Management anntated the discrepancy was cmpleted. Appraching the vehicle. Damage r vehicle leaning t ne side. Fresh leakage f fluids. Hazards arund vehicle. 2. Check Engine Cmpartment Nte: Check that the parking brakes are n and/r wheels chcked. The peratr may have t raise the hd, tilt the cab (secure lse things s they dn't fall and break smething), r pen the engine cmpartment dr. Check the fllwing: Engine il level. Clant level in radiatr; cnditin f hses. Pwer steering fluid level; hse cnditin (if s equipped). Windshield washer fluid level. Battery fluid level, cnnectins and tie-dwns (battery may be lcated elsewhere). Autmatic transmissin fluid level (may require engine t be running). Check belts fr tightness and excessive wear (alternatr, water pump, air cmpressr)--learn hw much "give" the belts shuld have when adjusted right.

40 3. Start Engine and Inspect Inside the Cab (Get in and Start Engine) Leaks in the engine cmpartment (fuel, clant, il, pwer steering fluid, hydraulic fluid, battery fluid). Cracked, wrn electrical wiring insulatin. Make sure parking brake is n. Put gearshift in neutral (r park if autmatic). Start engine; listen fr unusual nises. Lk at the gauges. Oil pressure. Shuld cme up t nrmal within secnds after engine is started. Ammeter and/r vltmeter. Shuld be in nrmal range(s). Clant temperature. Shuld begin gradual rise t nrmal perating range. Engine il temperature. Shuld begin gradual rise t nrmal perating range. Warning lights and buzzers. Oil, clant, charging circuit warning, and antilck brake system lights shuld g ut right away. Check Cnditin f Cntrls. Check all f the fllwing fr lseness, sticking, damage, r imprper setting: Steering wheel. Acceleratr (gas pedal). Brake cntrls. Ft brake. Parking brake. Transmissin cntrls. Hrn(s). Windshield wiper/washer. Lights. Headlights. Dimmer switch. Turn signal. Fur-way flashers. Parking clearance identificatin marker switch (switches). Check mirrrs and windshield.

41 Inspect mirrrs and windshield fr cracks, dirt, illegal stickers, r ther bstructins t seeing clearly. Clean and adjust as necessary. Check emergency equipment. Check fr safety equipment: Spare electrical fuses (unless vehicle has circuit breakers). Prperly charged and rated fire extinguisher. Check fr ptinal items such as: List f emergency phne numbers Accident reprting kit (packet). Check safety belt. Check that the safety belt is securely munted, adjusts; latches prperly and is nt ripped r frayed. 4. Turn-ff Engine Make sure the parking brake is set, turn-ff the engine, and take the key with. 5. D Walk-Arund Inspectin General. Turn-n headlights (lw beams) and fur-way emergency flashers, and get ut f the vehicle. G t frnt f vehicle and check that lw beams are n and bth f the fur-way flashers are wrking. Push dimmer switch and check that high beams wrk. Turn-ff headlights and fur-way emergency flashers. Turn-n parking, clearance, sidemarker, and identificatin lights. Turn-n right turn signal, and start walk-arund inspectin. Walk arund and inspect. Clean all lights, reflectrs, and glass as while ding the walk-arund inspectin. Left frnt side. Driver's dr glass shuld be clean. Dr latches r lcks shuld wrk prperly. Left frnt track.

42 Cnditin f tracks, tensin bent, brken studs, clamps, lugs, r any signs f misalignment. Cnditin f tracks--n serius cuts r excessive tread wear. Left frnt suspensin. Cnditin f spring, spring hangers, shackles. U-blts. Shck absrber cnditin. Left frnt brake. Cnditin f brakes. Cnditin f hses. Frnt. Cnditin f frnt axle. Cnditin f steering system. N lse, wrn, bent, damaged r missing parts. Cnditin f windshield. Check fr damage and clean, if dirty. Check windshield wiper arms fr prper spring tensin. Check wiper blades fr damage, "stiff" rubber, and securement. Lights and reflectrs. Parking, clearance, and identificatin lights clean, perating, and prper clr (amber at frnt). Reflectrs clean and prper clr (amber at frnt). Right frnt turn signal light clean, perating, and prper clr (amber r white n signals facing frward). Right side Right frnt: check all items as dne n left frnt. Primary and secndary safety cab lcks engaged (if cab-ver-engine design). Right fuel tank(s). Securely munted, nt damaged, r leaking. Fuel crssver line secure. Tank(s) cntain enugh fuel. Cap(s) n and secure.

43 Cnditin f visible parts. Rear f engine--nt leaking. Transmissin-- nt leaking. Exhaust system--secure, nt leaking, nt tuching wires, fuel, r air-lines. Frame and crss members--n bends r cracks. Right rear. Cnditin f track tensin, bent/brken studs, clamps, lugs, r any signs f misalignment. Cnditin f tracks-- n serius cuts r tread wear. Suspensin. Cnditin f spring(s), spring hangers, shackles, and U-blts. Axle secure. Pwered axle(s) nt leaking lube (gear il). Cnditin f trque rd arms, bushings. Cnditin f shck absrber(s). If retractable axle equipped, check cnditin f lift mechanism. If air pwered, check fr leaks. Cnditin f air ride cmpnents. Brakes. Brake adjustment. Cnditin f brakes. Cnditin f hses--lk fr any wear due t rubbing. Lights and reflectrs. Side-marker lights clean, perating, and prper clr (red at rear, thers amber). Side-marker reflectrs clean and prper clr (red at rear, thers amber). Rear. Lights and reflectrs. Rear clearance and identificatin lights clean, perating, and prper clr (red at rear). Reflectrs clean and prper clr (red at rear). Taillights clean, perating, and prper clr (red at rear).

44 Right rear turn signal perating, and prper clr (red, yellw, r amber at rear). License plate(s) present, clean, and secured. Splash guards present, nt damaged, prperly fastened, nt dragging n grund, r rubbing tires. Left side. Check all items as dne n right side, plus: Battery (batteries) (if nt munted in engine cmpartment). Battery bx (bxes) securely munted t vehicle. Bx has secure cver. Battery (batteries) secured against mvement. Battery (batteries) nt brken r leaking. Fluid in battery (batteries) at prper level (except maintenance-free type). Cell caps present and securely tightened (except maintenance-free type). Vents in cell caps free f freign material (except maintenance-free type). 6. Check Signal Lights Get in and turn-ff all lights. Turn-n stp lights (apply trailer hand brake r have a helper put n the brake pedal). Turn-n left turn signal lights. Get ut and check lights. Left frnt turn signal light clean, perating and prper clr (amber r white n signals facing the frnt). Left rear turn signal light and bth stp lights clean perating, and prper clr (red, yellw, r amber). Get in vehicle. Turn-ff lights nt needed fr driving. Check fr all required papers, trip manifests, permits, etc.