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1 MODEL 52 ILLUSTRATED PARTS BREAKDOWN MANUAL To be used for reference only

2 MODEL 52 IPB Notice and Revision History This document and the information contained herein is the property of Arc Machines, Inc. It is proprietary and submitted and received in confidence. It shall be used only for the purpose for which it is submitted and shall not be copied in whole or in part without the prior express written permission of Arc Machines, Inc. The information in this document has been carefully reviewed and is believed to be accurate. However, no responsibility is assumed for inaccuracies. Information and part numbers in this document are subject to change and Arc Machines, Inc. reserves the right to change required data without notice. WARNING The nature of the GTAW process creates some POTENTIAL HAZARDS. In accordance with international safety regulations the EXCLAMATION SYMBOL indicates that this equipment is considered HAZARDOUS. The LIGHTNING FLASH SYMBOL indicates that there are potential electrical hazards. The display of these symbols makes it the OPERATOR S RESPONSIBILITY TO ENSURE THAT THEY HAVE BEEN MADE AWARE OF and shall observe the hazardous conditions. WARNING: AMI factory training is essential for all Maintenance Technicians who operate AMI equipment. Do not operate or service this equipment without proper AMI approved training. WARNING: Keep hands and fingers clear from moving parts such as fans, gears, rotors, Wire Feed, Weld Head Travel, i.e. Oscillation (OSC) and Arc Voltage Control (AVC) mechanisms Weld Head AVC and Oscillator Slide Assemblies develop high forces and it is possible, by their nature of operation, to harm any object or body part that may get into these areas. USE EXTREME CAUTION! Electrical Shock Hazard: Always disconnect weld heads when servicing internal components or opening housing covers for access. All rights reserved. Publication date: First Edition June 5, 2007 Copyright 2007 by Arc Machines, Inc. REV DCO # CHANGE DESCRIPTION DATE BY APR A 4626 Added IPB Edited IPB , , DEC 2007 SO LEC B 4919 Edited IPB Item 3 was , now is May 2008 SO BF C 4947 Edited IPB Item 1 is now was May 2008 SO BF D 4702 IPB CHANGED ITEM 14 TO WAS , REMOVED 24 (SSRI- 19 JUN 2008 SO BF 1458ZZRA3P25). IPB CHANGED QTY OF 36 FROM 1 TO 2, CHANGED QTY OF 37 FROM 2 TO 4. IPB CHANGED QTY OF 36 FROM 1 TO 2, CHANGED QTY OF 37 FROM 2 TO 4. IPB CREATED IPB ITEM 15 IS , WAS TP7A2W2-10 E 5850 IPB CHANGED P/N OF ITEM 14 TO WAS AND 17 JAN 2011 LK DC IPB CHANGED P/N OF ITEM 15 TO WAS F 6486 UPDATED IPB , CLARIFIED BOM TO REFLECT LATEST REV. ASSY 02/08/2013 LK DC To be used for reference only

3 TABLE OF CONTENTS DATE EFFECTIVE: 1 OCT 2003 PRODUCT MODEL: 52 MANUAL NUMBER: IPB NUMBER DESCRIPTION WELD HEAD ASSEMBLY SLIDE AVC ASSEMBLY DRIVE CARRIAGE LEFT HAND ASSEMBLY DRIVE CARRIAGE RIGHT HAND ASSEMBLY MOTOR AVC ASSEMBLY WIRE FEEDER (LH) ASSEMBLY GEAR HOUSING WIRE FEEDER (LH) ASSEMBLY WIRE FEEDER (RH) ASSEMBLY LEVER LATCH ASSEMBLY GEAR HOUSING WIRE FEEDER (RH) ASSEMBLY WIRE SPOOL HOLDER 8 INCH DIA ASSEMBLY CANISTER 4 INCH WIRE SPOOL ASSEMBLY CABLE CONTROL ASSEMBLY BOX CONNECTIONS ASSEMBLY CABLE, BOX CONNECTIONS TO TORCH ASSEMBLY CABLE SERVICE ASSEMBLY TORCH P ASSEMBLY OPTIC HOUSING ASSEMBLY CABLE OPTIC SERVICE ASSEMBLY TORCH D ASSEMBLY TORCH NG ASSEMBLY TORCH BODY/INSULATOR ASSEMBLY BODY TORCH ASSEMBLY OPTICS HOUSING LH ASSEMBLY OPTICS HOUSING RH ASSEMBLY OPTIC HOUSING ASSEMBLY (NTSC) HOUSING MIRROR ASSEMBLY (NGT) LENS ASSEMBLY (30 MM) REFLECTOR ASSEMBLY ADAPTER KIT M15 NGT TORCH TO M52 WELD HEAD mm NARROW GAP TORCH ASSEMBLY TORCH BASIC ASSEMBLY OPTICS ASSEMBLY BODY TORCH ASSEMBLY NARROW GAP TORCH ASSEMBLY (NGT-B) TORCH BASIC ASSEMBLY (NGT-B 6 INCH) MANIPULATOR WIRE GUIDE ASSEMBLY OPTICS HOUSING ASSEMBLY BODY TORCH ASSEMBLY BODY TORCH 3/8 W ASSEMBLY NARROW GAP TORCH CONTROL CABLE ASSEMBLY To be used for reference only

4 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC To be 29 used for reference only Property 15 of 26 Arc Machines, Inc. MODEL 52 IPB WELD HEAD ASSEMBLY PAGE 1 OF 6

5 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. (-01) PART NO. DESCRIPTION BASE OSCILLATOR ASSY MOTOR AVC ASSEMBLY MOTOR OSCILLATOR M SLIDE ASSY AVC M DRIVE CARRIAGE LEFT HAND DRIVE CARRIAGE RIGHT HAND WIRE FEEDER ASSY 200IPM WIRE FEEDER ASSY 200IPM DUAL OPTION BOX CONNECTIONS ASSY PLATE WIPER OSC SLIDE M BUSHING ECCENTRIC V-ROLLER M PLATE WIPER OSC SLIDE M COVER MOTOR OSC M COVER BOX CONNECTIONS COVER HOUSING MAIN BASE SWITCH LIMIT M SCREW SHOULDER MODIFIED M COVER MOTOR DRIVE - LEFT HAND COVER MOTOR DRIVE RIGHT HAND 20 4 W2SSX WHEEL DUAL-L-VEE (SIZE 2) 21 2 MMGGD1W2C SWITCH LIMIT ROLLER 22 2 SFS ,50NP SCREW FLH SKT 1/4-28 1/2 L 23 4 SFS ,25NP SCREW FLH SKT /4 L 24 4 SCS ,25NP SCREW CAP SKT /4 L 25 9 SCS ,25NP SCREW CAP SKT /4 L SFS ,31NP SCREW FLH SKT /16 L 27 2 SFS ,12NP SCREW FLH SKT /8 L 28 5 SCS ,00NP SCREW CAP SKT L 29 2 SCS ,50NP SCREW CAP SKT /2 L 30 1 SCS ,75NP SCREW CAP SKT /4 L 31 2 SCS ,50NP SCREW CAP SKT /2 L 32 2 SCS ,50NP SCREW CAP SKT /2 L 33 4 PD12-0,50SS PIN DOWEL 1/8D 1/2L SCS ,31NP SCREW CAP SKT /16 L CLAMP CABLE OSC SLIDE CLAMP CABLE CAMERA 37 4 SCS ,50NP SCREW CAP SKT /2 L 38 8 SCS ,62NP SCREW CAP SKT /8 L 39 2 SBS ,37NP SCREW BTH SKT /8 L 40 2 SBS ,50NP SCREW BTH SKT /2 L 41 2 SCS ,25NP SCREW CAP SKT /4 L H RTNG RING BASIC EXT 3/4 SHAFT 43 4 SCS ,62NP SCREW CAP SKT /8 L 44 1 TB7EF2-100 BELT TIMING PITCH MXL 1/8 WIDE 100 GROVES CABLE ASSY M CONTROL 15 FT CABLE BOX CONN TO TORCH T72 EYE BOLT 1/4-20 SST 49 2 N25-20NP-HEX-JM NUT JAM 1/4-20 HEX 50 1 CC DAE COVER SPRING CENTRY BUSHING SUPPORT SPRING COVER M52 TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. To be used for reference only MODEL 52 IPB WELD HEAD ASSEMBLY PAGE 2 OF 6

6 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. (-02) PART NO. DESCRIPTION BASE OSCILLATOR ASSY MOTOR AVC ASSEMBLY MOTOR OSCILLATOR M SLIDE ASSY AVC M DRIVE CARRIAGE LEFT HAND DRIVE CARRIAGE RIGHT HAND WIRE FEEDER ASSY 200IPM BOX CONNECTIONS ASSY PLATE WIPER OSC SLIDE M BUSHING ECCENTRIC V-ROLLER M PLATE WIPER OSC SLIDE M COVER MOTOR OSC M COVER BOX CONNECTIONS COVER HOUSING MAIN BASE SWITCH LIMIT M SCREW SHOULDER MODIFIED M COVER MOTOR DRIVE - LEFT HAND COVER MOTOR DRIVE RIGHT HAND 19 4 W2SSX WHEEL DUAL-L-VEE (SIZE 2) 20 2 MMGGD1W2C SWITCH LIMIT ROLLER 21 2 SFS ,50NP SCREW FLH SKT 1/4-28 1/2 L 22 4 SFS ,25NP SCREW FLH SKT /4 L 23 4 SCS ,25NP SCREW CAP SKT /4 L 24 9 SCS ,25NP SCREW CAP SKT /4 L SFS ,31NP SCREW FLH SKT /16 L 26 2 SFS ,12NP SCREW FLH SKT /8 L 27 5 SCS ,00NP SCREW CAP SKT L 28 2 SCS ,50NP SCREW CAP SKT /2 L 29 1 SCS ,75NP SCREW CAP SKT /4 L 30 2 SCS ,50NP SCREW CAP SKT /2 L 31 2 SCS ,50NP SCREW CAP SKT /2 L 32 4 PD12-0,50SS PIN DOWEL 1/8D 1/2L SCS ,31NP SCREW CAP SKT /16 L CLAMP CABLE OSC SLIDE CLAMP CABLE CAMERA 36 4 SCS ,50NP SCREW CAP SKT /2 L 37 8 SCS ,62NP SCREW CAP SKT /8 L 38 2 SBS ,37NP SCREW BTH SKT /8 L 39 2 SBS ,50NP SCREW BTH SKT /2 L 40 2 SCS ,25NP SCREW CAP SKT /4 L H RTNG RING BASIC EXT 3/4 SHAFT 42 4 SCS ,62NP SCREW CAP SKT /8 L 43 1 TB7EF2-100 BELT TIMING PITCH MXL 1/8 WIDE 100 GROVES CABLE ASSY M CONTROL 15 FT CABLE BOX CONN TO TORCH T72 EYE BOLT 1/4-20 SST 48 2 N25-20NP-HEX-JM NUT JAM 1/4-20 HEX 49 1 CC DAE COVER To SPRING CENTRY be used for reference only BUSHING SUPPORT SPRING COVER M52 MODEL 52 IPB WELD HEAD ASSEMBLY TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. PAGE 3 OF 6

7 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. (-03) PART NO. DESCRIPTION BASE OSCILLATOR ASSY MOTOR AVC ASSEMBLY MOTOR OSCILLATOR M SLIDE ASSY AVC M DRIVE CARRIAGE LEFT HAND DRIVE CARRIAGE RIGHT HAND WIRE FEEDER ASSY CCW 200IPM 4IN SPOOL WIRE FEEDER ASSY 200IPM DUAL OPTION 4IN SPOOL BOX CONNECTIONS ASSY PLATE WIPER OSC SLIDE M BUSHING ECCENTRIC V-ROLLER M PLATE WIPER OSC SLIDE M COVER MOTOR OSC M COVER BOX CONNECTIONS COVER HOUSING MAIN BASE SWITCH LIMIT M SCREW SHOULDER MODIFIED M COVER MOTOR DRIVE - LEFT HAND COVER MOTOR DRIVE RIGHT HAND 20 4 W2SSX WHEEL DUAL-L-VEE (SIZE 2) 21 2 MMGGD1W2C SWITCH LIMIT ROLLER 22 2 SFS ,50NP SCREW FLH SKT 1/4-28 1/2 L 23 4 SFS ,25NP SCREW FLH SKT /4 L 24 4 SCS ,25NP SCREW CAP SKT /4 L 25 9 SCS ,25NP SCREW CAP SKT /4 L SFS ,31NP SCREW FLH SKT /16 L 27 2 SFS ,12NP SCREW FLH SKT /8 L 28 5 SCS ,00NP SCREW CAP SKT L 29 2 SCS ,50NP SCREW CAP SKT /2 L 30 1 SCS ,75NP SCREW CAP SKT /4 L 31 2 SCS ,50NP SCREW CAP SKT /2 L 32 2 SCS ,50NP SCREW CAP SKT /2 L 33 4 PD12-0,50SS PIN DOWEL 1/8D 1/2L SCS ,31NP SCREW CAP SKT /16 L CLAMP CABLE OSC SLIDE CLAMP CABLE CAMERA 37 4 SCS ,50NP SCREW CAP SKT /2 L 38 8 SCS ,62NP SCREW CAP SKT /8 L 39 2 SBS ,37NP SCREW BTH SKT /8 L 40 2 SBS ,50NP SCREW BTH SKT /2 L 41 2 SCS ,25NP SCREW CAP SKT /4 L H RTNG RING BASIC EXT 3/4 SHAFT 43 4 SCS ,62NP SCREW CAP SKT /8 L 44 1 TB7EF2-100 BELT TIMING PITCH MXL 1/8 WIDE 100 GROVES CABLE ASSY M CONTROL 15 FT CABLE BOX CONN TO TORCH T72 EYE BOLT 1/4-20 SST 49 2 N25-20NP-HEX-JM NUT JAM 1/4-20 HEX 50 1 CC DAE COVER SPRING CENTRY BUSHING SUPPORT SPRING COVER M52 TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. ALL ITEMS SAME AS PAGE 1 NOT CALLED OUT ON DRAWING ABOVE To be used for reference only 7 MODEL 52 IPB WELD HEAD ASSEMBLY 8 PAGE 4 OF 6

8 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. (-04) PART NO. DESCRIPTION BASE OSCILLATOR ASSY MOTOR AVC ASSEMBLY MOTOR OSCILLATOR M SLIDE ASSY AVC M DRIVE CARRIAGE LEFT HAND DRIVE CARRIAGE RIGHT HAND WIRE FEEDER ASSY 200IPM WIRE FEEDER ASSY 200IPM DUAL OPTION BOX CONNECTIONS ASSY PLATE WIPER OSC SLIDE M BUSHING ECCENTRIC V-ROLLER M PLATE WIPER OSC SLIDE M COVER MOTOR OSC M COVER BOX CONNECTIONS COVER HOUSING MAIN BASE SWITCH LIMIT M SCREW SHOULDER MODIFIED M COVER MOTOR DRIVE - LEFT HAND COVER MOTOR DRIVE RIGHT HAND 20 4 W2SSX WHEEL DUAL-L-VEE (SIZE 2) 21 2 MMGGD1W2C SWITCH LIMIT ROLLER 22 2 SFS ,50NP SCREW FLH SKT 1/4-28 1/2 L 23 4 SFS ,25NP SCREW FLH SKT /4 L 24 4 SCS ,25NP SCREW CAP SKT /4 L 25 9 SCS ,25NP SCREW CAP SKT /4 L SFS ,31NP SCREW FLH SKT /16 L 27 2 SFS ,12NP SCREW FLH SKT /8 L 28 5 SCS ,00NP SCREW CAP SKT L 29 2 SCS ,50NP SCREW CAP SKT /2 L 30 1 SCS ,75NP SCREW CAP SKT /4 L 31 2 SCS ,50NP SCREW CAP SKT /2 L 32 2 SCS ,50NP SCREW CAP SKT /2 L 33 4 PD12-0,50SS PIN DOWEL 1/8D 1/2L SCS ,31NP SCREW CAP SKT /16 L CLAMP CABLE OSC SLIDE CLAMP CABLE CAMERA 37 4 SCS ,50NP SCREW CAP SKT /2 L 38 8 SCS ,62NP SCREW CAP SKT /8 L 39 2 SBS ,37NP SCREW BTH SKT /8 L 40 2 SBS ,50NP SCREW BTH SKT /2 L 41 2 SCS ,25NP SCREW CAP SKT /4 L H RTNG RING BASIC EXT 3/4 SHAFT 43 4 SCS ,50NP SCREW CAP SKT /2 L 44 1 TB7EF2-100 BELT TIMING PITCH MXL 1/8 WIDE 100 GROVES CABLE ASSY M CONTROL 15 FT CABLE BOX CONN TO TORCH T72 EYE BOLT 1/4-20 SST 49 2 N25-20NP-HEX-JM NUT JAM 1/4-20 HEX 50 1 CC DAE COVER SPRING CENTRY BUSHING SUPPORT SPRING COVER M52 TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. ALL ITEMS SAME AS PAGE 1 NOT CALLED OUT ON DRAWING ABOVE To be used for reference only MODEL 52 IPB WELD HEAD ASSEMBLY 4 PAGE 5 OF 6

9 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. (-05) PART NO. DESCRIPTION BASE OSCILLATOR ASSY MOTOR AVC ASSEMBLY MOTOR OSCILLATOR M SLIDE ASSY AVC M DRIVE CARRIAGE LEFT HAND DRIVE CARRIAGE RIGHT HAND WIRE FEEDER ASSY 200IPM WIRE FEEDER ASSY 200IPM DUAL OPTION BOX CONNECTIONS ASSY PLATE WIPER OSC SLIDE M BUSHING ECCENTRIC V-ROLLER M PLATE WIPER OSC SLIDE M COVER MOTOR OSC M COVER BOX CONNECTIONS COVER HOUSING MAIN BASE SWITCH LIMIT M SCREW SHOULDER MODIFIED M COVER MOTOR DRIVE - LEFT HAND COVER MOTOR DRIVE RIGHT HAND 20 4 W2SSX WHEEL DUAL-L-VEE (SIZE 2) 21 2 MMGGD1W2C SWITCH LIMIT ROLLER 22 2 SFS ,50NP SCREW FLH SKT 1/4-28 1/2 L 23 4 SFS ,25NP SCREW FLH SKT /4 L 24 4 SCS ,25NP SCREW CAP SKT /4 L 25 9 SCS ,25NP SCREW CAP SKT /4 L SFS ,31NP SCREW FLH SKT /16 L 27 2 SFS ,12NP SCREW FLH SKT /8 L 28 5 SCS ,00NP SCREW CAP SKT L 29 2 SCS ,50NP SCREW CAP SKT /2 L SCS ,75NP SCREW CAP SKT /4 L 31 2 SCS ,50NP SCREW CAP SKT /2 L 32 2 SCS ,50NP SCREW CAP SKT /2 L PD12-0,50SS PIN DOWEL 1/8D 1/2L SCS ,31NP SCREW CAP SKT /16 L CLAMP CABLE OSC SLIDE CLAMP CABLE CAMERA 37 4 SCS ,50NP SCREW CAP SKT /2 L 38 8 SCS ,62NP SCREW CAP SKT /8 L 39 2 SBS ,37NP SCREW BTH SKT /8 L 40 2 SBS ,50NP SCREW BTH SKT /2 L 41 2 SCS ,25NP SCREW CAP SKT /4 L H RTNG RING BASIC EXT 3/4 SHAFT 43 4 SCS ,50NP SCREW CAP SKT /2 L 44 1 TB7EF2-100 BELT TIMING PITCH MXL 1/8 WIDE 100 GROVES CABLE ASSY M CABLE ASSY M CONTROL 15 FT CABLE BOX CONN TO TORCH T72 EYE BOLT 1/4-20 SST 49 2 N25-20NP-HEX-JM NUT JAM 1/4-20 HEX To be used for reference only 50 2 CC DAE COVER SPRING CENTRY SLEEVE JOINING SPRING COVER CUP SUPPORT SPRING COVER 12 IN OSC. TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. ALL ITEMS SAME AS PAGE 1 NOT CALLED OUT ON DRAWING ABOVE MODEL 52 IPB WELD HEAD ASSEMBLY PAGE 6 OF 6

10 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC To be used for reference only MODEL 52 IPB SLIDE AVC ASSEMBLY PAGE 1 OF 2

11 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. PART NO. DESCRIPTION GEAR SPUR PRELOADED AVC-OSC BASE SLIDE AVC 4 IN M HOUSING SLIDE OSCILLATOR M PLATE TORCH MOUNTING RACK GEAR AVC PLATE TORCH PIVOT M SHAFT AVC ACTUATOR GUARD SLIDE AVC M GUARD SLIDE AVC M COVER GEARTRAIN AVC M COVER SWITCH LIMIT M CAP END OSC SLIDE M RACK GEAR OSC 4 IN STROKE M COVER ACCESS LIMIT SWITCH OSC M RAIL SLIDE OSC 4 IN STROKE M GEAR IDLER AVC SLIDE M RSR12VMEUU-170LM GUIDE LM MINIATURE OIL LUBE SST METAL END CAPS 18 4 SSRIF-8516LLRA[ BEARING BALL FLANGED [5LY15] 19 2 SSRI-8516LLR3P25LY[ BEARING BALL [15] 20 2 MMGGD1W2C SWITCH LIMIT ROLLER 21 2 TN-200 T-NUT 5/16-18 STAINLESS SCS3-0,5MM-14SS SCREW BTH SKT M3X0.5-6g 8 LG 23 5 SBS ,18NP SCREW BTH SKT /16 L SCS ,31NP SCREW CAP SKT /16 L 25 1 W08NP-FL WASHER FLAT #8 WIDE 26 4 SBS ,37NP SCREW BTH SKT /8 L 27 8 SBS ,25NP SCREW BTH SKT /4 L 28 2 PD31-0,75SS PIN DOWEL 5/16D 3/4L SST D22 SCREW SHLDR SKT / PD12-0,25SS PIN DOWEL 1/8D 1/4L SST 31 2 PD09-0,25SS PIN DOWEL 3/32D 1/4L SST 32 2 SCS ,62NP SCREW CAP SKT 5/ /8 L 33 3 SCS ,43NP SCREW CAP SKT /16 L SBS ,25NP SCREW BTH SKT 8-32 X 1/4 L 35 6 SBS ,25SS SCREW BTH SKT /4 L 36 3 SCS ,75NP SCREW CAP SKT /4 L D19 SCREW SHLDR SLT.187D.375L 38 2 PD12-0,50SS PIN DOWEL 1/8D 1/2L 39 1 PR09-0,50NP PIN ROLL 3/32D 1/2L 40 2 SSS NP SCREW SET SKT 1/4-20 3/8 L 41 2 SFS ,25NP SCREW FLH SKT /4 L PAD DAMPING AVC SPRING CPRSN.81D.70L.067W D18 SCREW SHLDR SKT /16D.31 TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. To be used for reference only MODEL 52 IPB SLIDE AVC ASSEMBLY PAGE 2 OF 2

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15 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC To be used for reference only MODEL 52 IPB MOTOR AVC ASSEMBLY PAGE 1 OF 2

16 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. ITEM NO. QTY. PART NO. DESCRIPTION MOTOR 1200 RPM M15 AVC SHAFT OUTPUT SPLINED ASSY M HOUSING MOTOR MAIN M SHAFT ACTUATOR WAVE GENERATOR HOUSING ENCODER COVER MOTOR AVC GEAR PINION ENCODER M PLATE ENCODER MOUNTING M BRACKET ENCODER AVC M SPLINE CIRCULAR RETAINER SPACER SHAFT ARMATURE BUSHING INSULATING ENCODER PULLEY TIMING 10 GROOVES PITCH MXL 16 2 QD S1 ENCODER OPTICAL 20 MM 500 PPR 17 4 SSRI-538ZZKFA3P25LY[ BEARING BALL.625B 1.062D.25W SHIELDED 18 1 TRC-1423 BEARING THRUST.87 ID 19 2 N H RTNG RING BASIC INTL HSG H RTNG RING 5/8 SHAFT 21 8 SCS ,31NP SCREW CAP SKT /16 L 22 1 SCS ,12NP SCREW CAP SKT /8 L 23 3 SBS ,18NP SCREW BTH SKT /16 L 24 5 SCS ,75NP SCREW CAP SKT /4 L 25 2 PD12-0,50SS PIN DOWEL 1/8D 1/2L 26 2 PD09-0,31H PIN DOWEL HARD 3/32D 5/16L 27 1 SSS NPCU SCREW SET SKT /8 L CUPT 28 4 SRP ,37NP SCREW RDH PHL /8 L 29 2 SRP ,25NP SCREW RDH PHL /4 L 30 1 PD06-0,25SS PIN DOWEL 1/16D 1/4L 31 6 SFS ,37NP SCREW FLH SKT /8 L 32 3 SCS ,18NP SCREW CAP SKT /16 L TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. To be used for reference only MODEL 52 IPB MOTOR AVC ASSEMBLY PAGE 2 OF 2

17 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC ITEM NO. QTY. PART NO. DESCRIPTION MOTOR DRIVE ASSY 20 IPM RIGHT SIDE LEVER LATCH ASSY FORK LATCH ASSY FRONT LEFT-RIGHT PLUNGER SPRING ROLLER ASSY LATCH REAR ROLLER ASSY LATCH FRONT IDLER ASSY GEAR DRIVE IDLER ASSY SPROCKET DRIVE HOUSING DRIVE RIGHT HAND COVER ENCODER TRAVEL SHAFT MOUNTING WIRE FEEDER SHAFT AXLE CARRIAGE ROD TENSION CLAMP GEAR DRIVE ASSEMBLY SLEEVE, BEARING WHEEL CUP SPRING LINK HANDLE LATCH LINK HANDLE LATCH SHAFT LATCH CRANK 20 2 SBS ,18NP SCREW BTH SKT /16 L 21 1 SCS ,75NP SCREW CAP SKT 1/4-20 3/4 L 22 2 TSI SLEEVE BEARING, IGLIDE T500 3/4 ID 7/8 OD 1.00 L 23 2 TFI BEARING PLAIN FLANGE T500, 3/4 ID 7/8 OD.50 T 24 1 SSRI-1214LLRA3P25LY[ BEARING BALL DBL SHLD 25 1 SCS ,75NP SCREW CAP SKT 3/8-24 X.75 LG 26 2 R-12 BEARING BALL OD.75 ID.438 W SHIELDED D30 SCREW SHLDR SKT /4D 3/ D32 SCREW SHLDR SKT /8 L 29 1 FF-68 SPRING CPRSN.81D 1.00 L.14 W SS RTNG RING BASIC EXT 1/2 SHAFT 31 1 PD18-0,75SS PIN DOWEL 3/16D 3/4L SST 32 1 PD31-0,75SS PIN DOWEL 5/16D 3/4L SST 33 1 SSS NPOV SCREW SET SKT /16 OVPT BRUSH GROUND 35 1 J-80 SPRING CPRSN.14D SSS NP SCREW SET SKT 1/4-20 3/8 L 37 1 SSS NPCU SCREW SET SKT /16L CUPT 38 1 PD18-0,50H PIN DOWEL SS 3/16D 1/2L 39 1 SSS NPCU SCREW SET SKT 5/ /4 L 40 2 PR09-0,50NP PIN ROLL 3/32D 1/2L 41 4 SCS ,31NP SCREW CAP SKT /16 L PLUNGER BALL L H RTNG RING BASIC EXT 1/4 SHAFT FORK LATCH ASSY REAR 45 1 PD25-0,43H PIN DOWEL 1/4D 7/16L 46 1 SCS ,00SS SCREW CAP SKT 3/ L SST TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE To be used for reference only MODEL 52 IPB DRIVE CARRIAGE RIGHT HAND ASSEMBLY 9 22 PAGE 1 OF 1 36

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23 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. 3 ITEM NO. PART NUMBER DESCRIPTION QTY LEVER LATCH PIN RELEASE DETENT BUTTON DETENT SAFETY 1 4 S-946 SPRING CPRSN.21D.65L.031W TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. To be used for reference only MODEL 52 IPB LEVER LATCH ASSEMBLY PAGE 1 OF 1

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27 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC. Find Component Descr Qty 1 CA DUST CAP BAYONET W/CHAIN MALE 32 SIZE 1 EA 2 320BS002N24-6N CONN EXTENDER NO CLMP BACKSHIELD CANNON PLUG,SIZE 32 3IN LG 1 EA 3 CA3106E32A10P-B CONN, 54PIN 0-POS BAYONET STRAIGHT PLUG W/CABLE CLAMP 1 EA 4 MS CONN TELESCOPING BUSHING 3/4 DIA CABLE 1 EA 5 MS CONN TELESCOPING BUSHING 5/8 DIA CABLE 1 EA 6 MS1238 CABLE, 22TP/22GA 0.50OD SHLD HYT BLK POLYUR JKT 4TP SEP 16 FT MARKER CABLE CONTROL M415-15N WELD HEAD 11 FT 1 EA 8 M23053/ TBG SHRINK 3/4 ID BLK 1 IN 10 JF1S1PB CONN 2 PIN JACK MINIATURE (GRY) (A-PIN B-SKT) 3 EA 11 JF2P2SCD CONN 4 PIN PLUG MINIATURE (GRY) (A,B-SKTS C,D-PINS) 6 EA 12 M23053/ TBG SHRINK 1/8 ID BLK 24 IN RING MOUNTING STRAIN RELIEF M52 1 EA CONN, SKT 10POS 22AWG 0.1IN IDC MTA100 GOLD 1 EA COVER STRAIN RELIEF (10 PIN) 1 EA CONN SOCKET 6 POS 0.1 IN 22 AWG IDC TYCO MTA100 GOLD 1 EA COVER STRAIN RELIEF (6 PIN) 1 EA STRAIN RELIEF CORD GRIP W/ MESH 1/2IN - 5/8IN 1/2 MALE NPT 1 EA TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE To be used for reference only MODEL 52 IPB CABLE CONTROL ASSEMBLY ISSUED: 1 OCT 2003 REVISED: 02/08/2013 PAGE 1 OF 1

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35 THIS DOCUMENT OR DRAWING AND THE INFORMATION CONTAINED HEREIN IS THE PROPERTY OF ARC MACHINES, INC., IS PROPRIETARY, IS SUBMITTED AND RECEIVED IN CONFIDENCE, SHALL BE USED ONLY FOR THE PURPOSE FOR WHICH IT IS SUBMITTED AND SHALL NOT BE COPIED IN WHOLE OR IN PART WITHOUT THE PRIOR EXPRESS WRITTEN PERMISSION OF ARC MACHINES, INC ITEM NO. QTY. PART NO. DESCRIPTION TORCH NG-HW ASSY BRACKET TORCH TILT HOUSING PIVOT TORCH M SPACER SCREW LOCK. 5 1 AKA-3 SCREW THUMB 5/ /4 L 6 1 PD SS PIN DOWEL 1/4 D 1-1/8 L 7 3 SCS ,43NP SCREW CAP SKT /16 L 8 2 SCS ,25NP SCREW CAP SKT 5/16 1-1/4 L CABLE ASSY M WELD HEAD SERVICE CABLE "D" BWXT TO ORDER USE PART NUMBER. PRICE, PART NUMBER AND DESCRIPTION SUBJECT TO CHANGE WITHOUT NOTICE. To be used for reference only MODEL 52 IPB TORCH "D" ASSEMBLY PAGE 1 OF 1

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