MOTOR PARTS DIAGRAM. Wires to Motor. Cord
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- Earl Barber
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1 MOTOR PARTS DIAGRAM Wires to Motor Cord
2 MOTOR ASSEMBLY (OPPOSITE SIDE) BOLT TORQUE SPECIFICATIONS - TIGHTEN TO 18 IN-LBS BOLT TORQUE SPECIFICATIONS - TIGHTEN TO 25 IN-LBS MOTOR PARTS LIST Motor Cord Key Brush Cover Dowel Pin Label, Motor Specs Flat Washer Label, Motor Safety Gear Housing Spindle Fan Guide Washer # Gasket Screw BHS # Armature Field Case Field Gear Housing Carbon Brush (Pack of 2) Ball Bearing Brush Cap Ball Bearing Pan Head Screw Ball Bearing Pan Head Screw Short Ball Bearing Pan Head Screw Long Dust Seal Retaining Ring st Inter. Gear Assy Retaining Ring nd Inter. Gear Assy Paper Washer Spur Gear Brush Holder Flat Washer Pan Head Screw 2 9
3 CONTROL PANE L HOOKUP (P1) Circuit Board (P2) Circuit Board Power Cord White Power Cord Black Motor Black Wire J7 J8 Motor White Wire P2 P1 From L.E.D Bulb To (J3) Green Ground To Housing (J1) (J4) (J2) Power Cord Green Ground Attach To Housing Safety Switch Magnet Wires 10
4 CONTROL PANEL PARTS LIST Panel Assembly P/N (3) WHITE WIRE RED ANODE Part # Description Switch Guard Clear Lens Power Cord Bulb L.E.D #4-40 x 5/16 Screw Circuit Board Stand-Off 3/16 x 9/16 LG Faceplate Magnet Switch Motor ON Switch Red Switch Cover Motor OFF Switch Green Switch Cover 1 *05205 Green Wire Assembly Wire Harness 1 *90690 Cable Tie Spacer 1 *not shown 11
5 05477 ** INCLUDES THESE PARTS *05628 *05458 *05469 INCLUDES THESE PARTS *05049 *01439 *10517 *01441 *40312 "12,000 SERIES" CUTTER MODEL HMD904 EXPLODED DIAGRAM **10538 **11053 ** * PILOT
6 HMD904 PARTS LIST Strain Relief-Motor Cord Motor Cord Motor Cord Clamp Glide Post Spring Motor Cord Bracket Motor Cord Flex Prot Rack Gear Brass Gib - Right Brass Gib - Left Steel Gib Bolt-Hex Head 1/ Screw BHC 1/4-20 x 3/ Front Support Bracket Motor Mount Slide Feed Handle Knob Feed Handle Safety Switch Assy Safety Switch Bracket Plunger Assy Magnet Knob Lock Washer 1 Lock Washer /4 Flat Washer Screw SHC 1/ Screw BHC # Nut Screw BHC 1/ Safety Switch Shield Screw BHC # Taper Spring Screw SHC # Screw SHC 1/ Screw SHC # Thrust Washer Hub Assy Retaining Ring Screw SHC 1/ Screw BHC # Lock Washer 1/4 Ext 4 Lock Washer 1/4 Heli Lock Washer #6 Ext Screw BHC #10-32 x 1/2 1 Assemblies Motor Assy Housing Assy Safety Label Warning Label Warning Label Chain 1 Bronze Bushing Feed Gear Gib Screws Arbor Assembly Ejector Spring Seat Spring Arbor Spring Arbor Body Set Screws SCR-Set 3/8-24 SPL Retaining Ring Roll Pin Altered Bolt Kit Assembly Bolt Hex 3/8-24 x 2-3/ Lock Washer 3/8 Heli Washer Flat 3/ Control Panel Assy 13
7 14 *05471 ** INCLUDES THESE PARTS (2) *05461 *05050 *05054 * * **10538 ** HOOKS TO COOLANT INDUCER * *05358 *05628 ** MODEL HMD904C EXPLODED DIAGRAM
8 HMD904C PARTS LIST Strain Relief-Motor Cord Motor Cord Motor Cord Clamp Motor Cord Bracket Motor Cord Flex Prot Rack Gear Brass Gib - Right Brass Gib - Left Steel Gib Bolt-Hex Head 1/ Screw BHC 1/4-20 x 3/ Front Support Bracket Motor Mount Slide Feed Handle Knob Feed Handle Safety Switch Assy Safety Switch Bracket Plunger Assy Collar Magnet Knob Lock Washer 1 Lock Washer /4 Flat Washer Screw SHC 1/ Screw BHC # Nut Screw BHC 1/ Safety Switch Shield Screw BHC # Taper Spring Screw SHC # Screw SHC 1/ Screw SHC # Thrust Washer Hub Assembly Retaining Ring Screw SHC 1/ Screw BHC # Lock Washer 1/4 Ext 4 Lock Washer 1/4 Heli Lock Washer #6 Ext Screw BHC #10-32 x 1/2 1 Assemblies Motor Assy Housing Assembly Safety Label Warning Label Warning Label Chain 1 Bronze Bushing Feed Gear Gib Screws Arbor Assembly Spring Compression Seat Spring Arbor Body Set Screws Rubber Washer SCR-Set 3/8-24 SPL Retaining Ring Washer, Shim Inducer Collar Assy Collar Inducer O Rings Ring Retaining Washer Fitting - Tube Bottle-Coolant Assy Bottle - Round Holder - Coolant Btl Knob-Thumb Screw Nut Locking 1/8 NPT O Ring Ball - Valve Assy Fitting Brass Barb Tubing - Viny Control Panel Assy 1 15
9 05477 ** INCLUDES THESE PARTS *05628 *05458 *05469 INCLUDES THESE PARTS *05049 *01439 *10517 *01441 *40312 "12,000-SERIES" CUTTER MODEL HMD904S EXPLODED DIAGRAM **11053 ** * (2) PILOT* 05652# 05670# 05653# Magnet Assy # Included with assembly
10 HMD904S PARTS LIST Strain Relief-Motor Cord Motor Cord Motor Cord Clamp Motor Cord Bracket Motor Cord Flex Prot Rack Gear Brass Gib - Right Brass Gib - Left Steel Gib Bolt-Hex Head 1/ Screw BHC 1/4-20 x 3/ Feed Handle Knob Feed Handle Swivel Plate Slide Plate Pivot Rod Clamp Handle Asembly Front Support bracket Assy Bolt Hex Head 3/8-24 x Screw-FHSC 1/4-20 x 3/ Motor Mount Slide Rack Gear Knob Lock Washer 1 Lock Washer /4 Flat Washer Screw SHC 1/ Screw BHC # Nut Screw BHC 1/ Safety Switch Shield Screw BHC # Taper Spring Screw SHC # Screw SHC 1/ Screw SHC # Thrust Washer Hub Assy Retaining Ring Screw SHC 1/ Screw BHC # Lock Washer 1/4 Ext 4 Lock Washer 1/4 Heli Lock Washer #6 Ext Screw BHC #10-32 x 1/2 1 Assemblies Magnet Assembly Magnet Safety switch Assembly Plunger Ring, Retaining Motor Assy Housing Assy Safety Label Warning Label Warning Label Chain 1 Bronze Bushing Feed Gear Gib Screws Arbor Assembly Ejector Spring Seat Spring Arbor Spring Arbor Body Set Screws SCR-Set 3/8-24 SPL Retaining Ring Roll Pin Altered Control Panel Assy 17
HMD v Power Feed with Coolant HMD v Type I plug, Power Feed with Coolant
0925202 HMD925 20v Power Feed with Coolant 0925302 HMD925 20v Type I plug, Power Feed with Coolant b a 5 HOOKS TO COOLANT INDUCER 8 7 9 29 3 0b 0a 0 36 23 8 7 3 2b 2a 2 a 7 Part / Serial Number Label 33
05060 Coolant Bottle Assembly
Coolant Bottle Assembly 05060 Coolant Bottle Assembly 0506 Round Bottle 05059 Coolant Botttle Bracket 05065 Ball Valve 05067 Brass Barb Fitting (bottem of the bottle) 030 Vinyl Tube 07080 Brass Fitting
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CONTROL PANEL PARTS MAGNET 7 A M P MOTOR PRESS-ON OFF / ON RELEASE- OFF 01833 17575 17032 04644 17034 17545 17035 01226 17049 BLACK POWER 01835 WHITE POWER 17048 MOTOR WHITE MOTOR BLACK Part # Description
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9 FIGURE A 77 7 8 78 1 0 8 7 1 0 19 18 17 1 1 1 1 79 9 See Figure E 11 10 7 7 80 8 9 7 9 7 81 9 8 8 0 8 8 9 8 8 9 0 1 0 7 1 1 1 9 0 1 7 70 7 7 7 7 71 1 81 7 7 PARTS LIST FOR FIGURE A 1 801 BASE/TABLE ASSEMBLY...1
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