ACTUATING SYSTEMS TABLE OF CONTENTS

Transcription

1 O ACTUATING SYSTEMS TABLE OF CONTENTS Brake Actuating Brake Controllers...O Brake Controllers Harnesses...O Trailer Breakaway Kits...O Actuator Couplers...O,000 lb.capacity...o - O,00 lb.capacity...o9 - O0,000 lb.capacity...o - O,00 lb.capacity...o - O,000 lb.capacity...o9 0,000 lb.capacity...o Electric / Hydraulic Brake Systems...O0 - O Stainless Steel Braided & Rubber Flex Hydraulic Hoses...O Hydraulic Brake Line Units...O - O ACTUATING SYSTEMS TABLE OF CONTENTS Air / Hydraulic ABS Brake System...O - O0

2 BRAKE CONTROLS Brake Actuating Actuating is the cause making something operate. In the case of trailering, the operator wants the brakes to operate, therefore a need for an actuator is required. This Brake Actuating Section will provide the actuating options available and outline the features and benefits of each. All brakes have an actuator. Electric brakes are activated when electricity from the tow vehicle flows to the brake's electromagnet (magnet). In turn, the energized magnet is attracted to the rotating surface of the wheels brake drum. This causes the actuating lever in the brake to move in the same direction as the wheel is turning. This force pushes the brake shoes out to the drum which slows the rotation of the wheel. Increasing the electric flow to the brake increases the braking force. This electric current is supplied by the tow vehicle but must have a controlling device to properly allocate the power to the brakes. The actuating device for electric brakes is called a brake controller. There are two basic types: Proportional and Time Delayed. Below are the brake controller options. Brake Control PROPORTIONAL BRAKE CONTROLLER COMPARISON Types Of Brake Controllers TIME-DELAYED BRAKE CONTROLLER A Proportional Brake Controller Senses How The Tow Vehicle Is Slowing Or Stopping And Applies The Trai ler s Brakes With The Same Intensity. So If You Slam On The Brakes In Your Tow Vehicle, The Controller Will Activate Your Trailer s Brakes Just As Forcefully. With A Proportional Controller, You Can Adjust The Initial Braking Power And Aggressiveness Based On Your Trailer s Weight And Your Braking Preferences. A Time-Delayed Brake Controller Activates The Trailer s Brakes With A Preset Intensity (Power Output) And Rate Of Application (Sync), Both Of Which Are Determined By You. With This Type Of Controller, There Is A Delay Between The Time That You Initially Apply The Brakes In Your Tow Vehicle And The Time That The Controller Reaches Maximum Power Output To The Trailer s Brakes. However, This Delay Can Be Adjusted With The Sync Setting. BRAKE CONTROLS PROS * SMOOTH, QUICK BRAKING * LESS WEAR ON BOTH VEHICLE AND TRAILER BRAKES * INCREASED BRAKING EFFICIENCY CONS * MORE EXPENSIVE THAN TIME-DELAYED CONTOLLERS (ALTHOUGH THE COST GAP BETWEEN THE TWO TYPES IS NARROWING AND THE COST OF BRAKE WEAR SHOULD EQUALLY BE CONSIDERED) * NOT AS EASY TO INSTALL AS A TIME-DELAYED UNIT PROS * EASY TO INSTALL - CAN BE MOUNTED AT ANY ANGLE * USER FRIENDLY * LOW PROFILE CONS * UNEVEN BRAKE WEAR BETWEEN VEHICLE AND TRAILER * CHANCE OF BRAKE PULSING WHEN HAZARD FLASHERS ARE USED BRAKE CONTROLLERS REF NO. ITEM NO. DESCRIPTION ID NO. # AXLES TYPE ELEC/HYD LEVELING WARRANTY 0000 POD TIMED NO AUTO YEAR LIMITED 000 PILOT 00 - TIMED NO AUTO LIFETIME LIMITED 0009 VENTURER 0 - TIMED NO AUTO LIFETIME LIMITED 000 DISCOVERY 0 - TIMED NO AUTO LIFETIME LIMITED 000 PREDATOR TIMED YES AUTO YEAR LIMITED 0009 TRIFLEX 0 - PROPORTIONAL YES AUTO LIFETIME LIMITED 000 VOYAGER PROPORTIONAL NO MANUAL YEAR LIMITED 000 PRIMUS PROPORTIONAL NO AUTO LIFETIME LIMITED PRODIGY 90 - PROPORTIONAL NO AUTO LIFETIME LIMITED P PROPORTIONAL YES AUTO LIFETIME LIMITED 0000 PRODIGY RF PROPORTIONAL NO AUTO / LIMITED O 9 0

3 BRAKE CONTROL HARNESSES Allows brake control to be plugged into OEM socket Quick plug harness installs in less than ten minutes Wire colors match standard brake control harnesses Includes of gauge wire for flexible installation OEM WIRE HARNESSES MAKE & MODEL TYPE YEARS ITEM NO. BUICK CADILLAC CURT NO. ITEM NO. TEKONSHA PLUG STYLE INSTALL TIME HARNESS LOCATION Enclave P 0 BH Escalade CHEVROLET/GMC P BH P BH P BH Acadia P 0 BH Avalanche Silverado/Sierra Tahoe Suburban, Yukon Yukon Xl, Denali CHRYSLER DODGE FORD P BH P BH P BH NEW BODY* CLASSIC BODY P BH P BH P BH P BH P BH NEW BODY W/AMBER TURN SIGNAL P BH P BH P BH NEW BODY W/AMBER TURN SIGNAL P BH Traverse W/FACTORY TOW PACKAGE P 0 BH Aspen W/FACTORY TOW PACKAGE P BH Dakota W/FACTORY TOW PACKAGE P BH Durango W/FACTORY TOW PACKAGE P 0 BH P BH Ram P BH Ram P BH Ram P BH Ram Pickup ALL FULL SIZE PICKUPS P BH Bronco Econoline Van FULL SIZE P BH BH P BH P BH Excursion P BH Expedition P BH P BH BRAKE CONTROL HARNESSES O

4 BRAKE CONTROL HARNESSES OEM WIRE HARNESSES Make & Model YEARS ITEM NO. DODGE/RAM Ram 00 CURT NO. ITEM NO. TEKONSHA PLUG STYLE INSTALL TIME HARNESS LOCATION P 0 BH P 0 BH P BH SATURN Outlook P 0 BH TOYOTA Runner P BH Land Cruiser P BH P BH Sequoia P BH Tacoma P BH P BH Tundra P BH P BH BRAKE CONTROL HARNESSES Harness Location Designators: BH = Underneath dash, left of steering column, near emergency brake pedal BH = Underneath dash, near center console BH = Underneath dash, in junction box left of steering column BH = Behind storage pocket, above ashtray BH = Underneath dash, behind center access panel on passenger side BH = Underneath dash, near brake pedal BH = Behind storage pocket in center of dash BH = Underneath dash, to right of emergency brake pedal *Truck is not equipped with OEM harness socket O

5 BREAKAWAY KITS OTHER HARNESSES REF NO. ITEM NO. DESCRIPTION 0009 UNIVERSAL HARNESS CURT 000 UNIVERSAL HARNESS TEKONSHA 009 CONVERT TEKONSHA ADAPTER TO CURT BREAKAWAY KITS REF NO. ITEM NO. AXLES TYPE LED TEST PREWIRED CHARGER ELEC/HYD BATTERY AMPS REPLACEMENT BATTERY PIN/SWITCH 00 - AXLES FRONT NO AMP AXLES FRONT NO YES YES NO AMP Retail Package - Same As 000 YES AMP AXLES TOP NO YES YES NO AMP AXLES TOP NO YES YES YES 9 AMP AXLES FRONT YES YES AMP Retail Package - Same As 00 AMP AXLES TOP NO YES YES NO AMP BREAKAWAY KITS BREAKAWAY SWITCHES & PINS REF NO. ITEM NO. DESCRIPTION UNIVERSAL ZIP CABLE - 00 UNIVERSAL ZIP CABLE BREAKAWAY SWITCH - 00 TEKONSHA 00 REPLACEMENT PIN & CABLE FOR BREAKAWAY SWITCH RETAIL PACKAGE - SAME AS REPLACEMENT PIN & CABLE FOR REPLACEMENT BATTERY REF NO. ITEM NO. DESCRIPTION 0009 V AMP BREAKAWAY BATTERY 0 V AMP BREAKAWAY BATTERY 000 V DC BATTERY CHARGER 000 V DC BATTERY CHARGER - TEKONSHA 000 TWO STAGE V DC CHARGER - TEKONSHA Check Your Breakaway Kit Periodically To Insure That The Wiring And Connections Are Secure. A Short Or An Open Circuit Can Result In A Non- Brake Condition. It Is Recommended That Breakaway Devices Be Replaced Every - Years. O

6 O ACTUATOR COUPLERS,000 LB. CAPACITY Brake Actuator K -/" & " Coupler,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO. BRAKE TYPE MASTER CYLINDER MASTER CYLINDER ASSEMBLY COUPLER REPAIR KIT 9000 DRUM DISC Note: For Wide Trailer Tongue. Fits -/, 0Mm And Ball (Some Adjustments Required). ACTUATING COUPLERS,000 LB. CAPACITY MODEL 0 ACTUATOR DIAGRAM 9 - Master Cylinder Kit A B E F 9 - Leverlock Parts A B C 0 - Master Cylinder Repair Kit 0 C D G E 9 0 D F MODEL 0 LEVERLOCK PLATED ACTUATOR REF NO. ITEM NO. DESCRIPTION QTY. 00 COUPLER CASE 00 OUTER CASE 00 STRUT 00 SOLENOID VALVE COVER 900 LOCKNUT, HEX / NF 9000 BOLT, HEX / NF 9000 SHOCK ABSORBER 00 ROLLER 9 00 BOLT, HEX / NF 0 00 LOCKNUT, HEX / NF 00 PLATED FRONT COVER 0 SOLENOID BACKUP VALVE 900 BREAKAWAY ASSEMBLY 900 S-HOOK (INCLUDED W/ #) 900 PUSH ROD ASSEMBLY 0000 BREAKAWAY SPRING 00 COVER SCREW MASTER CYLINDER KIT DRUM BRAKES. BORE CONSISTING OF A - G: 9000 MASTER CYLINDER KIT DISC BRAKES. BORE CONSISTING OF: A FILLER CAP B 9009 GASKET C 00 MASTER CYLINDER COVER D 9000 MASTER CYLINDER - DRUM 000 MASTER CYLINDER - DISC E 900 CONNECTOR FITTING - DRUM 000 CONNECTOR FITTING - DISC F LOCKWASHER / G 0000 BOLT HEX / NC 9 00 LEVERLOCK COUPLER KIT LEVERLOCK COUPLER REPAIR KIT CONSIST OF: 9A 00 HANDLE ASSEMBLY 9B 00 SPRING 9C 00 BALL LATCH 9D 00 SPRING PLATE 9E LOCK PLATE 9F 00 LOCKNUT, HEX / NF MASTER CYLINDER REPAIR KIT WAGNER BORE Individual Components Are Special Order Parts Only.

7 ACTUATOR COUPLERS,000 LB. CAPACITY Brake Actuator K -/" & " Coupler Do not adjust these bolts. They are factory torqued and must remain loose enough to allow free coupler movement. 9 Disc Brake MODEL DAB - PLATED LEVER LOCK ACTUATOR REF NO. ITEM NO. QTY DESCRIPTION # LEVER LOCK COUPLER SB ROLLER 9 FRONT ROLLER SPACER 0 / -UNC X -/ HEX HEAD BOLT (GR.) 0 / -UNC STOVER LOCK NUT 0 / -UNC X -/ HEX HEAD BOLT (GR.) 0 / -UNC NYLON INSERT LOCK NUT 9 PUSH ROD ASSEMBLY DAMPENER/ SHOCK 0 0 REAR ROLLER SPACER *90000 EMERGENCY LEVER FRONT COVER COMPOSITE BLACK *00 CABLE 090 / -UNC X / SELF-TAPPING SCREW 0 / EXTERNAL TOOTH LOCK WASHER *9000 EMERGENCY LEVER SPRING 9000 MASTER CYLINDER CAP W/ DIAPHRAGM & O-RING **00 /-0UNC X.00 HEX HEAD BOLT 9 **000 / SPRING LOCK WASHER OUTER CASE **90099 REPLACEMENT MASTER CYCLINDER GASKET 9000 MASTER CYLINDER DRUM KIT (INCLUDES ** ITEMS) MASTER CYLINDER DISC KIT (INCLUDES ** ITEMS) FULL ORIFICE DRUM 99 INLINE BLOCKING SOLENOID DISC **900 MASTER CYLINDER PROTROTIVE BOOT **000 /-0 UNC NUT 9009 THREADED CAP FOR MASTER CYLINDER -9 SOLENOID COVER DISC 0 0MM FLAT WASHER DISC 9 0 / X GA NR ZINC MACHINE WASHER,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO BRAKE TYPE MASTER CYLINDER 900 DRUM DISC NOTE: For wide trailer tongue. Fits -/, 0mm and ball. (Some adjustments required) Drum Brake Master Cylinder Repair Kits Coupler Repair Kit - 9 ACTUATING COUPLERS,000 LB. CAPACITY O

8 O ACTUATOR COUPLERS,000 LB. CAPACITY Brake Actuator K " Coupler MODEL / - LEVER LOCK ACTUATOR ACTUATING COUPLERS,000 LB. CAPACITY 0 0 9,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. 9 9 GVWR LIMITED TO BALL RATING. ITEM NO BRAKE TYPE MASTER CYLINDER FINISH DRUM 9000 PLATED DRUM PAINTED NOTE: For wide trailer tongue. Fits -/, 0mm and ball. (some adjustments required). BRAKE ACTUATOR K COUPLER REF NO. ITEM NO. QTY. DESCRIPTION REF NO. ITEM NO. QTY. DESCRIPTION SHOCK ABSORBER KIT 9000 MASTER CYLINDER PUSH ROD KIT - SHOCK ABSORBER - SPRING ASSEMBLY - NUT - MASTER CYLINDER - WASHER - GASKET 9 - BUSHING - BOOT CAP 9 - BREAKAWAY SPRING TAB 9000 SHOULDER BOLT KIT - NUT 0 - SHOULDER BOLT - BOLT - WASHER - CABLE - NUT - S-HOOK - SPACER BLOCK - NUT - SPACER BUSHING - PUSH ROD 9000 RELEASE HANDLE ASSEMBLY 900,000 LB DRUM BRAKE HOUSING KIT - HANDLE - GASKET - SPRING - HOUSING BACKSIDE - BOLT - COUPLER FRONTSIDE - CATCH 09 STOP & SPRING ASSEMBLY - NUT 9 - BREAKAWAY SPRING TAB 0 - LATCH - NUT MASTER CYLINDER - DRUM BRAKE - BOLT - MASTER CYLINDER - NUT - GASKET 9000 BOOT - BOLT

9 ACTUATOR COUPLERS,000 LB. CAPACITY MODEL A-0 ACTUATOR - K COUPLER,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO. BRAKE TYPE MOUNT FINISH BOXED KIT DESCRIPTION 900 DRUM TOP MOUNT ZINC K A-0S DRUM BRAKE ACTUATOR. LONG, HOLES / DOWN 900 DISC TOP MOUNT ZINC K A-0S DISC BRAKE ACTUATOR. LONG, HOLES / DOWN Note: For Wide Trailer Tongue. ACTUATING COUPLERS,000 LB. CAPACITY MODEL A- ACTUATOR -.K COUPLER,00 POUND CAPACITY, MAXIMUM GVWR, 0 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO. BRAKE TYPE MOUNT FINISH BOXED KIT DESCRIPTION 900 DRUM TOP MOUNT ZINC K A-S DRUM BRAKE ACTUATOR. LONG, HOLES / DOWN 9000 DISC TOP MOUNT ZINC K A-S DISC BRAKE ACTUATOR. LONG, HOLES / DOWN Note: For Wide Trailer Tongue. MODEL XR- ACTUATOR -.K BALL COUPLER,00 POUND CAPACITY, MAXIMUM GVWR, 0 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO. BRAKE TYPE MOUNT FINISH BOXED KIT DESCRIPTION 900 DRUM TOP MOUNT ZINC K99--0 XR-S DRUM BRAKE ACTUATOR. LONG, HOLES / DOWN 900 DISC TOP MOUNT ZINC K99-- XR-S DISC BRAKE ACTUATOR. LONG, HOLES / DOWN Note: For Wide Trailer Tongue. O9

10 O0 ACTUATOR COUPLERS,000 LB. CAPACITY BRAKE ACTUATOR K -/ AND COUPLER,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO. BRAKE TYPE MASTER CYCLINDER MASTER CYCLINDER ASSEMBLY COUPLER REPAIR KIT 900 DISC K DRUM Note: For Wide Trailer Tongue. Fits -/, 0Mm And Ball (Some Adjustments Required). ACTUATING COUPLERS,000 LB. CAPACITY MODEL 0 ACTUATOR DIAGRAM 9 - Master Cylinder Kit A B E F 9 - Leverlock Parts A B C 0 - Master Cylinder Repair Kit 0 C D G E 9 0 D F MODEL 0 ZX000 LEVERLOCK PLATED ACTUATOR REF NO. ITEM NO. DESCRIPTION QTY 00 COUPLER CASE 00 OUTER CASE 00 STRUT 00 SOLENOID VALVE COVER 900 LOCKNUT, HEX / NF 9000 BOLT, HEX / NF 9000 SHOCK ABSORBER 00 ROLLER 9 00 BOLT, HEX / NF 0 00 LOCKNUT, HEX / NF 00 PLATED FRONT COVER 0 SOLENOID BACKUP VALVE 900 BREAKAWAY ASSEMBLY 900 S-HOOK (INCLUDED W/ #) 900 PUSH ROD ASSEMBLY 0000 BREAKAWAY SPRING 00 COVER SCREW MASTER CYLINDER KIT DRUM BRAKES. BORE CONSISTING OF A - G 9000 MASTER CYLINDER KIT DISC BRAKES. BORE CONSISTING OF: A FILLER CAP B 9009 GASKET C 00 MASTER CYLINDER COVER D 9000 MASTER CYLINDER - DRUM 000 MASTER CYLINDER - DISC E 900 CONNECTOR FITTING - DRUM 000 CONNECTOR FITTING - DISC F LOCKWASHER / G 0000 BOLT HEX / NC 9 00 LEVERLOCK COUPLER KIT LEVERLOCK COUPLER REPAIR KIT CONSIST OF: 9A 00 HANDLE ASSEMBLY 9B 00 SPRING 9C 00 BALL LATCH 9D 00 SPRING PLATE 9E LOCK PLATE 9F 00 LOCKNUT, HEX / NF MASTER CYLINDER REPAIR KIT WAGNER BORE 0900 QR PIN & LANYARD ASSY Individual Components Are Special Order Parts Only.

11 ACTUATOR COUPLERS,000 LB. CAPACITY BRAKE ACTUATOR K -/ COUPLER, LUNETTE AND CHANNEL BRACKET,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. ITEM NO. BRAKE TYPE DESCRIPTION MASTER CYCLINDER MASTER CYCLINDER ASSEMBLY COUPLER REPAIR KIT DISC -/ COUPLER STRAIGHT *9000 DISC -/ COUPLER DROP *90000 DRUM -/ COUPLER STRAIGHT DRUM -/ COUPLER A-FRAME DRUM LUNETTE EYE DRUM LUNETTE EYE A-FRAME DRUM HOLE CHANNEL BRACKET DRUM HOLE CHANNEL BRACKET Note: *Includes Lockout Valve And Cover. All For Wide Trailer Tongue Except Where Noted As A-Frame. Multi-Fit Parts Master Cylinder Kit - Coupler Repair Kit REF NO. ITEM NO. DESCRIPTION QTY 0 SOLENOID VALVE 00 SOLENOID VALVE COVER 000 MASTER CYLINDER REPAIR KIT BORE / COUPLER REPAIR KIT LOCKING RING HAND WHEEL 00 HAND WHEEL LOCK 00 SPRING 00 BALL LATCH LOCK PLATE 00 LATCH BOLT Individual Components Are Special Order Parts Only MODEL PLATED ACTUATOR REF NO. ITEM NO. DESCRIPTION QTY 9000 INNER SLIDE -/ BALL LATCH 00 INNER SLIDE -HOLE CHANNEL 000 INNER SLIDE LUNETTE EYE 00 INNER SLIDE -HOLE CHANNEL 9000 INNER SLIDE BALL LATCH 9000 BOLT, HEX / NF 900 DAMPER PIN 000 COTTER PIN / X -/ 9 00 MASTER PIN COTTER PIN / X -/ 00 FRONT ROLLER PIN 00 FRONT ROLLER 900 FRONT ROLLER COVER K RATING 00 / X / GRADE HEX BOLT 900 BREAKAWAY LEVER WITH PIN 000 S-HOOK (INCLUDED WITH 9) 900 COVER 000 OUTER CASE, PLATED WIDE 9000 OUTER CASE, PLATED A-FRAME LOCKNUT / THIN SHOCK ABSORBER 900 REAR ROLLER 900 BEARING WASHER 900 FLAT WASHER 000 BREAKAWAY SPRING 000 HEX BOLT / X GRADE 9000 PUSH ROD ASSEMBLY 00 MASTER CYCLINDER MOUNT PLATE DIAPHRAGM TYPE FILLER CAP MASTER CYLINDER DRUM BRAKE 9000 MASTER CYLINDER DISC BRAKE 9000 SPRING 0000 FLAT WASHER / 0900 NUT / 900 ORIFICE 0.0 FOR DRUM BRAKES 000 ORIFICE 0. FOR DISC BRAKES ACTUATING COUPLERS,000 LB. CAPACITY O

12 ACTUATOR COUPLERS,000 LB. CAPACITY Brake Actuator K -/" Flat Mount & Channel Bracket Coupler ACTUATING COUPLERS,000 LB. CAPACITY MODEL DA9,000 LB G.V.W.R - ACTUATOR *,000 POUND CAPACITY, MAXIMUM GVWR, 00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. * NOTE: ACTUATOR CAPACITY IS DEGRADED TO THE LOWEST COMPONENT CAPACITY RATING. REF NO. ITEM NO. ID NO. BRAKE TYPE MOUNT FINISH POSITION DESCRIPTION DIAGRAM DRUM WELD-ON PRIMED STRAIGHT -BOLT CHANNEL BRACKET PAGE O DRUM BOLT-ON -HOLE STANDARD PRIMED STRAIGHT -BOLT CHANNEL BRACKET PAGE O DRUM WELD-ON PRIMED STRAIGHT 0 A-FRAME -BOLT CHANNEL BRACKET PAGE O DRUM WELD-ON PRIMED STRAIGHT 0 A-FRAME -/ BULLDOG COUPLER PAGE O DRUM BOLT-ON -HOLE STANDARD ZINC STRAIGHT FLAT MOUNT PAGE O- 9 9 DRUM BOLT-ON -HOLE STANDARD PRIMED DROP -BOLT CHANNEL BRACKET PAGE O DISC BOLT-ON -HOLE STANDARD ZINC DROP -/ EASY LATCH COUPLER WITH BYPASS SOLENOID KIT PAGE O- O

13 ACTUATOR COUPLERS,000 LB. CAPACITY * Note: Actuator Capacity Is Degraded To The Lowest Component Capacity Rating. MODEL DA9,000 LB G.V.W.R - ACTUATOR *,000 Pound Capacity, Maximum Gvwr, 00 Pound Tongue Load. Gvwr Limited To Ball Rating. 9 0 Many Other Hitch Configurations Are Available. Contact Your Sales Representative For More Options. REF NO. ITEM NO. QTY DESCRIPTION REF NO. ITEM NO. QTY DESCRIPTION 09-9 CLEVIS CHANNEL DOWN (DROP) 0 / CABLE WITH S-HOOKS ON BOTH ENDS 0-9 CLEVIS CHANNEL CENTERED (STRAIGHT) SB0 REPLACEMENT S-HOOKS ONLY 09-9 BULLDOG -/ COUPLER WELDED TO DROP SLIDER TUBE 9000 LEVER REPLACEMENT KIT (INCLUDES # & #0) 09-9 STRAIGHT MOUNT OUTER CASING EMERGENCY LEVER A-FRAME MOUNT OUTER CASING 9000 / -UNC X / GRADE HEX BOLT 0 FULTON COUPLER 9000 MASTER CYLINDER CAP W/DIAPHRAGM & O-RING 09 / -UNC X GRADE HEX BOLT 09 O-RING ONLY (NOT SHOWN) 0 / -UNC NYLON INSERT LOCK NUT 00 / -0 UNC X HEX BOLT FRONT SHOCK PIN / DIAM X (DROP) 000 / LOCK WASHER 0-9 FRONT SHOCK PIN / DIAM X (STRAIGHT) 09 PUSH ROD ASSEMBLY STRAIGHT ACTUATOR SLIDER TUBE LEVER GUIDE 0-9 DROP ACTUATOR SLIDER TUBE EMERGENCY LEVER SPRING SB SHOCK ABSORBER 0 / X -/ COTTER PIN 00 BRAKE ACTUATOR ROLLER 900 CAST MASTER CYLINDER GASKET ONLY 00 0 NYLATRON WEAR BUTTON PLASTIC MASTER CYLINDER GASKET ONLY 090 WASHER / OD X / ID STAINLESS STEEL CONNECTOR ORIFICE 0-9 TOP ROLLER PIN 00 CAST MASTER CYLINDER WITH GASKET 00 / -UNC X / GRADE HEX BOLT 9000 PLASTIC MASTER CYLINDER WITH GASKET 0 / EXTERNAL TOOTH LOCK WASHER 0 MASTER CYLINDER PROTECTIVE BOOT INNER ROLLER PIN 000 / -0 UNC HEX NUT 0 00 TOP ROLLER 0-9 PRIMED RED NO MOUNT OUTER CASING 09-9 TOP ROLLER COVER -9 ZINC PLATED -HOLE MOUNT OUTER CASING Other Hitch Configuration Options. Note:?? = -9 Primed Red -9 Zinc Plated ZINC PLATED -HOLE MOUNT OUTER CASING Note: -9 Primed Red -9 Zinc Plated ACTUATING COUPLERS,000 LB. CAPACITY 0-?? Slider With Flat Plate 0-?? 0-?? 0-?? Channel Center Slider K Coupler /- K Coupler / - X -/ Bolt / Stover Locknut 00-?? Ez-Latch Flat Mount Coupler 0-?? 09-?? Channel Up Slider Clevis Hitch / - X -/ Bolt / Stover Locknut -?? K Lever Lock Coupler / - X -/ Bolt / Stover Locknut -?? Ez-Latch Coupler / - X -/ Bolt / Stover Locknut 0-?? 09-?? 0 0 Channel Down Slider Pintle Ring 0-Ton / - X -/ Bolt / Nylon Locknut 9-?? Ez-Latch Flat Mount Coupler / - X -/ Bolt / Stover Locknut -?? -/ Lever Lock Coupler Flat Mount 0-?? / Ez-Latch Coupler / - X -/ Bolt / Stover Locknut 0-?? Straight Tube Slider -/ Coupler 0-?? Drop Tube Slider -/ Coupler O

14 ACTUATOR COUPLERS,00 LB. CAPACITY ACTUATING COUPLERS,00 LB. CAPACITY MODEL 0 PLATED ACTUATOR MODEL 0 ACTUATOR PARTS LIST REF NO. ITEM NO. DESCRIPTION QTY. REF NO. ITEM NO. DESCRIPTION QTY. *000 OUTER CASE, PAINTED, WELD-ON N 000 GASKET FOR USE WITH EARLIER ORIFICE BEARING TOP & BOTTOM. THICK 0900 CYLINDER BRACKET, LEFT HAND 00 BEARING (SIDE).0 THICK 000 HEX BOLT, / - NC X LONG 0900 FRONT ROLLER 0900 HEX NUT, / NC 000 FRONT ROLLER BOLT 00 STAR LOCKWASHER / COTTER PIN / X 0000 PUSH ROD BLOCK 000 FRONT ROLLER COVER 00 DAMPER 000 BREAKAWAY CHAIN REAR ROLLER S-HOOK MASTER PIN BREAKAWAY LEVER ASSEMBLY 000 COTTER PIN / X -/ 000 WEATHER SEAL 900 DAMPER PIN 000 BREAKAWAY LOCK - LEFT HAND LOCKWASHER / STANDARD 000 BREAKAWAY LOCK - RIGHT HAND 0900 HEX NUT / - NC 0900 LOCKWASHER / STANDARD 090 GREASE ZERK HEX BOLT / - NC X / LONG 900 NYLON FLAT WASHER 0000 CYLINDER COVER N 00 DRUM BRAKE MASTER CYLINDER ASSY WITH BRACKETS 0900 HEX BOLT / - NC X / LONG N 900 DISC BRAKE MASTER CYLINDER ASSY WITH BRACKETS 000 INNER SLIDE, -HOLE LEVELER / MASTER CYLINDER REPAIR KIT FOR 00 9A 00 MASTER CYLINDER, -/ BORE, DRUM BRAKE 0A 900 MASTER CYLINDER BOOT N 00 9B 00 MASTER CYLINDER, -/ BORE, DRUM BRAKE MASTER CYLINDER, -/ BORE, DRUM BRAKE CYLINDER BRACKET, RIGHT HAND FILLER CAP WITH DIAPHRAGM N BRAKE ACTUATOR.K -/ COUPLER. GVWR LIMITED TO BALL RATING. PART NO. DESCRIPTION ATTACHMENT MASTER CYLINDER COUPLER REPAIR KIT / COUPLER, STRAIGHT, PAINTED, DRUM WELD-ON / COUPLER,. OFFSET, PLATED, DRUM BOLT-ON / / COUPLER,. OFFSET, PLATED, DISC BOLT-ON / / DROP COUPLER, PLATED, DRUM BOLT-ON / / DROP COUPLER, PLATED, DISC BOLT-ON / / DROP COUPLER, PLATED, WITH SOLENOID & COVER DISC BOLT-ON / HOLE LEVELER CHANNEL, PAINTED, DRUM WELD-ON 9000 N/A 900 -HOLD LEVELER CHANNEL,. OFFSET, PAINTED, DRUM BOLT-ON / 9000 N/A ORIFICE CONNECTOR, DRUM.0 / NPT ORIFICE, DRUM, EARLY TYPE / NF THREAD SOLENOID BACKUP VALVE, MALE / NPT AND / X NF WITH INVERTED SEAT 00 BACKUP VALVE COVER, PLATED INNER SLIDE DROP WITH -/ COU- PLER, PLATED INNER SLIDE DROP WITH -/ COU- PLER, PLATED NOTE: N = NOT SHOWN IN DIAGRAM *SPECIAL ORDER O

15 ACTUATOR COUPLERS,00 LB. CAPACITY MODEL 0 PLATED ACTUATOR DIAGRAM ACTUATING COUPLERS,00 LB. CAPACITY 9 A PARTS LIST ON PAGE O-. O

16 ACTUATOR COUPLERS,00 LB. CAPACITY Brake Actuator.K -/" & Channel Bracket Couplers ACTUATING COUPLERS,00 LB. CAPACITY MODEL DA0,00 LB G.V.W.R. - ACTUATOR *,00 POUND CAPACITY, MAXIMUM GVWR,,00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. * NOTE: ACTUATOR CAPACITY IS DEGRADED TO THE LOWEST COMPONENT CAPACITY RATING. REF NO. ITEM NO ID NO BRAKE TYPE MOUNT FINISH POSITION DESCRIPTION DIAGRAM DRUM WELD-ON PRIMED STRAIGHT 0 A-FRAME -BOLT CHANNEL BRACKET PAGE O DRUM WELD-ON PRIMED DROP 0 A-FRAME -BOLT CHANNEL BRACKET PAGE O DISC WELD-ON PRIMED STRAIGHT -/ EASY LATCH COUPLER WITH BYPASS SOLENOID KIT PAGE O DRUM BOLT-ON -HOLE STD. PRIMED STRAIGHT " -BOLT CHANNEL BRACKET PAGE O- O

17 O ACTUATOR COUPLERS 0,000 LB. CAPACITY Brake Actuator 0K -/" & Channel Bracket Couplers MODEL DA0 0,000 LB G.V.W.R. - ACTUATOR *0,000 POUND CAPACITY, MAXIMUM GVWR,,000 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. * NOTE: ACTUATOR CAPACITY IS DEGRADED TO THE LOWEST COMPONENT CAPACITY RATING. REF NO. ITEM NO ID NO BRAKE TYPE MOUNT FINISH POSITION DESCRIPTION DIAGRAM DRUM WELD-ON PRIMED STRAIGHT 0 A-FRAME -BOLT CHANNEL BRACKET PAGE O DRUM WELD-ON PRIMED STRAIGHT -BOLT CHANNEL BRACKET PAGE O DRUM WELD-ON PRIMED STRAIGHT FLAT PLATE PAGE O DRUM WELD-ON PRIMED STRAIGHT -/ EASY LATCH COUPLER PAGE O DISC WELD-ON PRIMED STRAIGHT -/ EASY LATCH COUPLER PAGE O- ACTUATING COUPLERS 0,000 LB. CAPACITY

18 ACTUATOR COUPLERS K & 0K LB. CAPACITY Brake Actuator.K & 0K ACTUATING COUPLERS K & 0K LB. CAPACITY O *DA0,00 pound capacity, maximum GVWR,,00 pound tongue load. GVWR limited to ball rating. *DA0 0,000 pound capacity, maximum GVWR,,000 pound tongue load. GVWR limited to ball rating. *NOTE: Actuator capacity is degraded to the lowest component capacity rating. DA0.K ACTUATOR COMPONENT DIAGRAM NOTE:?? = -9 PRIMED RED -9 ZINC PLATED DA0 0K ACTUATOR COMPONENT DIAGRAM REF NO. ITEM NO. QTY. DESCRIPTION REF NO. ITEM NO. QTY. DESCRIPTION 0-?? INNER SLIDE TUBE CHANNEL DOWN 0-?? INNER SLIDE TUBE CHANNEL DOWN 0-?? INNER SLIDE TUBE CHANNEL CENTER 00-?? INNER SLIDE TUBE CHANNEL CENTER 0-?? INNER SLIDE TUBE CHANNEL UP 00-?? INNER SLIDE TUBE CHANNEL UP ***09 DA0 SPACER ***09 DA0 SPACER ***09 DA0 SLIDE CHANNEL BOTTOM ***09 DA0 SLIDE CHANNEL BOTTOM ***09 DA0 SLIDE CHANNEL TOP ***09 DA0 SLIDE CHANNEL TOP 09-9 FRONT SHOCK PIN FRONT SHOCK PIN SB SHOCK ABSORBER SB SHOCK ABSORBER MASTER CYLINDER REPAIR KIT (DISC) MASTER CYLINDER REPAIR KIT (DISC) 9 MASTER CYLINDER REPAIR KIT (DRUM) 9 MASTER CYLINDER REPAIR KIT (DRUM) 9 RUE RING LOCK COTTER / SHAFT 9 RUE RING LOCK COTTER / SHAFT 00 ACTUATOR SAFETY CABLE 00 ACTUATOR SAFETY CABLE COLD HEADED CLEVIS PIN COLD HEADED CLEVIS PIN COLD HEADED CLEVIS PIN COLD HEADED CLEVIS PIN EMERGENCY LEVER 09 EMERGENCY LEVER 09 BOLT 0.NC X. HEX HEAD GRADE 09 BOLT 0.NC X. HEX HEAD GRADE 0 WASHER 0. EXTERNAL TOOTH LOCK 0 WASHER 0. EXTERNAL TOOTH LOCK 0-9 EMERGENCY LEVER GUIDE 0-9 EMERGENCY LEVER GUIDE 09-9 SAFETY LEVER SPRING 09-9 SAFETY LEVER SPRING 00 BOLT 0.NC X.00 HEX HEAD GRADE 00 BOLT 0.NC X.00 HEX HEAD GRADE 000 WASHER 0. SPRING LOCK 000 WASHER 0. SPRING LOCK 099 PUSH ROD ASSEMBLY DA0 0 PUSH ROD ASSEMBLY DA0 9 PUSH ROD ASSEMBLY. BORE MASTER CYLINDER PUSH ROD ASSEMBLY. BORE MASTER CYLINDER 9 0 REPLACEMENT MASTER CYLINDER BOOT 9 0 REPLACEMENT MASTER CYLINDER BOOT 0 0 MASTER CYLINDER CAP ASSEMBLY 0 0 MASTER CYLINDER CAP ASSEMBLY 09 REPLACEMENT O-RING 09 REPLACEMENT O-RING FILL PLATE FOR MASTER CYLINDER FILL PLATE FOR MASTER CYLINDER 09 CORK GASKET MASTER CYLINDER 09 CORK GASKET MASTER CYLINDER 0 DRUM BRAKES MASTER CYLINDER KIT 0 DRUM BRAKES MASTER CYLINDER KIT - DISC BRAKES MASTER CYLINDER KIT - DISC BRAKES MASTER CYLINDER KIT -. BORE ALUMINUM MASTER CYLINDER KIT (DISC) -. BORE ALUMINUM MASTER CYLINDER KIT (DISC) ** 09 BRAKE FITTING 0. FULL FLOW ** 09 BRAKE FITTING 0. FULL FLOW 000 NUT 0.NC HEX 000 NUT 0.NC HEX 9 RUE RING LOCK COTTER / SHAFT 9 RUE RING LOCK COTTER / SHAFT 0-?? DA0 OUTER CASE 0-?? DA0 OUTER CASE SB099 SB ORIFICE BRAKE FITTING ** Optional Substitutions: SB00 ** Optional Substitutions: SB ORIFICE BRAKE FITTING SB09 SB ORIFICE BRAKE FITTING *** Optional Configurations *** Optional Configurations

19 O9 ACTUATOR COUPLERS K LB. CAPACITY MODEL A-0 ACTUATOR - K -/ COUPLER,000 POUND CAPACITY, MAXIMUM GVWR,,00 POUND TONGUE LOAD. GVWR LIMITED TO BALL RATING. REF NO. ID NO. PARTS QTY 900S IM, STRAIGHT, PLATED A 900D IM, DROP, PLATED B 900B I&M, BBOOLLTT-SO N9/,W/-CO UX PL.E R +, IN LNOECRK S NLUIDTES 90 SLIDE BEARING 90 LANYARD, HITCH PIN, SAFETY 909 RIVET, SNAP, LANYARD 90 OUTER CASE ASSEMBLY, BOLT-ON 900 CAP, PLASTIC 90 PIN, SHOCK ABSORBER, REAR RETAINER RING 9 0 SHOCK ABSORBER PIN, SHOCK ABSORBER, FRONT 90 LATCH HANDLE W/ DEAD BOLT 90 LINK, BALL LOCK/LATCH 90 SPRING, LINK, LATCH HANDLE 909 BALL LOCK SUPPORT 909 PIN, LATCH HANDLE 909 COTTER PIN, LATCH PIN 90 PIN, BALL LOCK SUPPORT 900 BREAKAWAY CABLE ASSEMBLY B REAKAWAY LEVER 0 90 LEVER GUIDE 0A DECAL, BREAKAWAY LEVER, RED/GREEN 90 SAFETY STOP PLATE 9009 TOOTH WASHER 900 BOLT, HEX / -, / 90 TANDEM DISC PUSH ROD ASSY A 90 TRIPLE DISC PUSH ROD ASSY B 90 DRUM BRAKE PUSH ROD ASSY M/C-E-DISC ASSY A M/C-S, DRUM ASSY 90 SPACER, M/C,A0 00 SOLENOID VALVE WITH FITTINGS 0 REVERSE VALVE DRAIN TUBE 9 9 NYLON CABLE TIE B A x x A 9 0 x x ACTUATING COUPLERS K LB. CAPACITY AVAILABLE CONFIGURATIONS: x A 0 9 x B x x

20 O0 ELECTRIC OVER HYDRAULIC CONVERSION SYSTEM Works with FORD, DODGE and GM Factory Brake Controllers. - Brakes Brake Actuator for DISC or DRUM Brakes! Complies with CFR-9 Federal Braking Requirement. Meets All D.O.T. Regulations. -Year Limited Warranty MODEL ID NO. ITEM NO. ID NO. 000 PSI (HBA-0) PSI (HBA-) PSI (HBA-) ELECTRIC OVER HYDRAULIC Note: 9000 Is Required If Line Kit 9000 Or 9000 Is Selected The Hydrastar Electric Over Hydraulic (Eoh) Trailer Brake Actuator Gives You The Reliability And Confidence You Expect And Need From Your Trailer Braking System. With Hydrastar You Get The Fastest Response Time For Shorter Stopping Distance, So In Emergency Situations And In Your Day To Day Towing, You Can Control Those Precious Fractions Of A Second That Matter When It Comes To Stopping Your Trailer. Industry Leading Hydrastar Actuators Are Easy To Install And Meet All Dot And Federal Braking Requirements - Unlike Surge Brakes, Which Are Illegal In Many States. Hydrastar Has Improved The Stopping Performance For Trailers Hauling Boats, Rv/Towables, Horses, Cars, Construction And Farm Equipment, And Many Other Loads. FEATURES AND BENEFITS: Year Warranty From Date Of Purchase Sealed, Extruded, Anodized Aluminum Housing (Not Cast Or Plastic) Dimensions:. L X W X. H Trailer Mounted V Dc Operation Solid State Electronics Uses Dot Or Dot Brake Fluid Easy To Install, () Ga Wires Black - Constant Power Blue - Brake Controller White - Ground Yellow - Break-Away Available In 000,00, And 00 Psi For Any Trailer Configuration With - Axles Meets All Dot Regulations Complies With Cfr-9 Braking Requirements ELECTRICAL SCHEMATIC

21 O ELECTRIC OVER HYDRAULIC CONVERSION SYSTEM Works with FORD, DODGE and GM Factory Brake Controllers. - Brakes Brake Actuator for DISC or DRUM Brakes! Complies with CFR-9 Federal Braking Requirement. Meets All D.O.T. Regulations. -Year Limited Warranty MODEL ID NO. ITEM NO. ID NO. 000 PSI (MHBA-0) PSI (MHBA-) PSI (MHBA-) Included In The Kit: 9- - Break-A-Way System - For,,Or Axle Trailers, To Activate Brakes Upon Separation Of Trailer And Tow Vehicle. Includes Volt, Amp/Hr Battery With Built In Charger, Weather Resistant Heavy Duty Polymer Case To Protect Battery/Charger, And Break Away Switch With. In. Lead Wires. Dimensions In. X. In. X In Way Insulated Trailer Harness - Way Plastic Connector Molded To Heavy Duty Way Insulated Cable. Made With Self-Cleaning Contact And Molded To Encapsulate Terminals And Wires To Form Weather Resistant, Non-Corrosive Assembly. Black And White Wires-0 Gauge, Blue Wire - Gauge, Brown/Red/Green/ Yellow Wires Gauge. Molded Connector Can Be Used With Thermo-Plastic Or Metal Car End Connectors Mounting Hardware - Qty () #0 Mounting Hardware For Installation Of To Trailer Wiring Hardware - Wiring Hardware Constructed With Adhesive Lined Heat Shrink Tubing Ideal For Any Leads Exposed To Moisture. Qty (9) 0 / Gauge Ring Connectors Qty () / Gauge Ring Connectors Qty () 0 / To / Gauge Butt Connector Qty () 0 / To / Gauge Butt Connector Qty () 0 / To 0/ Gauge Butt Connector Additional Options: Qty () 0 Gauge Ground Wire For Grounding Of Hydrastar To Trailer Including Self-Tapping Screw For Installation. ELECTRIC OVER HYDRAULIC -0 - Pole Junction Box - Weatherproof And Corrosion Resistant Construction Makes Wire Installation And Diagnosing A Problem Easy Complete With Hardware And Color Coded Studs With Nuts. Mounts With / In. Holes. Length ¾ In. Height ¼ In. Width ½ In. Qty () - Adhesive-Backed Mounting Pads Provide Secure Mounting For Cable Ties Where Drilling A Hole Is Impractical With Black Cable Ties Ft Split Wire Loom - Provides Abrasion Protection For Trailer Wiring. Allows Leads In And Out At Any Point For Easy Installation Hba-Cam - Allows Hydrastar Braking System To Be Compatible With Some Factory Installed Brake Controllers / In. Brake Line Adapter 9- - Drawtite Activator In Cab Brake Controller- Small Compact Design For,, And Brake Systems. Easy, Push Button Adjustment For Output And Sync. Digital Display With No Leveling Required And Mounts In Any Direction Mounting Bracket

22 ELECTRIC OVER HYDRAULIC Braking Performance You Can Depend On Stop After Stop. Dexter Axle Brake Actuator Provides,000 Psi (For Drum Brakes) And,00 Psi (For Disc Brakes) Of Pressure For - Axles. AXLE TYPE APPLICATION MODEL ID NO. ITEM NO. ID NO. DRUM 000 PSI (DX-000) 0000 K-0-00 DISC 00 PSI (DX-00) 0000 K--00 ELECTRIC OVER HYDRAULIC 0000 Dexter K-0-00 Electro/Hydraulic Brake Actuator Provides 000 Psi Of Pressure For - Axles Equipped With Drum Brakes. Brake Fluid Pressure Is Proportional To The Electronic Brake Controller Signal. Sealed Housing Provides A Weather Tight Seal. Five Year Limited Warranty. WORKS WITH FORD AND DODGE FACTORY BRAKE CONTROLLERS 0000 Dexter K--00 Electro/Hydraulic Brake Actuator Provides 00 Psi Of Pressure For - Axles Equipped With Disc Brakes. Brake Fluid Pressure Is Proportional To The Electronic Brake Controller Signal. Sealed Housing Provides A Weather Tight Seal. Five Year Limited Warranty. The Dexter Actuators ARE NOT Compatible With The GM Integrated Brake Controller. Meets Or Exceeds All D.o.t. Regulations And Federal Braking Requirements. All Stainless Steel Fasteners For Superior Corrosion Resistance. Goretite Seals Protect The Circuit Board From Water And Provide Protection Against The Elements. Finned Housing Design Helps Dissipate Heat More Efficiently For Long-Lasting Durability. Incorporates Enhanced Wiring Protection To Prevent Possible Damage To The Unit If Wired Improperly. ITEM NO. ID NO. DESCRIPTION *Note: Requires 00. Separate Purchase AMP/HOUR BREAKAWAY BATTERY AND CHARGER KIT 9000 Is Required If Hydraulic Line Kit 9000 Or 9000 Is Selected. ITEM NO. ID NO. DESCRIPTION INERTIA-ACTIVATED ELECTRIC BRAKE CONTROLLER. SEE PAGE O- FOR MORE DETAILS. Solid State Electronics For Improved Performance And Compatibility With Most Aftermarket And Oem Integrated Electric Brake Controllers On The Market. Large Brake Fluid Reservoir And Self-Priming Pump Reduce The Time Required For Brake Bleeding While Preventing The System From Running Dry During The Process. Unresitricted By Brake Fluid Displacement Requirements Eliminating The Risk Of Starving Brakes For Fluid. Allows For Use On Single, Tandem, Or Tripler Axle Configurations Regardless Of Capacity. Provides Braking Power When Moving The Trailer In Reverse. Eliminates The Feeling Of Being Pushed By The Trailer Which Reduces The Possibility Of Jackknife Situations. O Eliminates Brake Drag Commonly Experienced When Using Surge Actuator Systems In Downhill Towing.

23 HYRAULIC BRAKE HOSES STAINLESS STEEL BRAIDED Low and High Temperature Ranges -0 C (-9 F) to +0 C (+00 F) Bursting Strength, 0psi ITEM NO. ID NO. LENGTH END DESCRIPTION 9000 DOT-SSFL- / 9000 DOT-SSFL- / 9000 DOT-SSFL-0 / 9000 DOT-SSFL- / DOT APPROVED STAINLESS STEEL BRAIDED FLEX LINE WITH TEFLON CORE. SS INVERTED FLARE MALE ON BOTH ENDS. HYDRAULIC BRAKE HOSES RUBBER FLEX HOSE Low and High Temperature Ranges -0 C (- F) to + C (+0 F) Bursting Strength 0, 90psi ITEM NO. ID NO. LENGTH END DESCRIPTION DOT-RFL- / DOT-RFL- / DOT-RFL- / DOT-RFL- / DOT-RFL- / DOT-RFL- / DOT-RFL-0 0 / DOT-RFL- / DOT-RFL- / DOT-RFL-0 0 / DOT-RFL-0 0 / DOT-RFL-0 0 / 9000 DOT-RFL-0 0 / 9000 DOT-RFL- / DOT APPROVED RUBBER FLEX LINE BRASS INVERTED FLARE MALE ON BOTH ENDS. O

24 HYDRAULIC BRAKE LINE KITS DRUM Hydraulic Line Kits Come Complete With All Fittings Needed To Connect Hydraulic Brake Axles. Kits Begin With A Basic Single Line Kit And With The Additional Add-On Kit You Can Plumb More Brakes. Choose From Steel (With Alum Galfan Finish), Stainless Steel, Torsion Or Dot Approved Flex Line Kits. The Standard Hydraulic Brake Line Kits Listed Below Are Designed To Be Used On Trailers Using Either Surge Brake Actuators Or Power Brake Actuators And Are Manufactured Using Double Wall Brazed Low Carbon Steel Tubing In Accordance With Sae J. ITEM NO. ID NO. DESCRIPTION 9000 AG-00SA LINE KIT - SINGLE AXLE DRUM / X S-00SA LINE KIT - SINGLE AXLE DRUM STAINLESS STL / X Choose This Line Kit For A Single Axle Drum Trailer. For A Tandem, Add-On One Of The Kits Below. I.e., If You Select Ag-00Sa, Then For A Tandem Select Ag-0Sa Also. HYDRAULIC BRAKE LINE KITS DRUM DRUM REF NO. QTY DESCRIPTION / X BRAKE LINE / X BRAKE LINE / X. BRAKE LINE FLEX BRAKE LINE ML/FML HOSE BRACKET HOSE CLIP / IF UNION TEE W/ BRKT TUBE CLAMP 9 SELF TAB SCREW 0 AXLE STRAP / MPT X / IF ADAPTER AS REQUIRED AS REQUIRED O ADD-ON KITS ITEM NO. ID NO. DESCRIPTION 90009* AG-0SA LINE KIT - ADD FOR AG-00SA (ABOVE) 9000* S-0SA LINE KIT - ADD FOR S-00SA (ABOVE) * Add One Of These Kits For Each Additional Axle. I.e., A Triple Would Require One Kit From Above Plus Two Of The Matching Add-On Kits. DRUM REF NO. QTY DESCRIPTION / X 0 BRAKE LINE / X BRAKE LINE / X. BRAKE LINE FLEX BRAKE LINE ML/FML HOSE BRACKET HOSE CLIP / IF UNION TEE W/ BRKT TUBE CLAMP 9 SELF TAB SCREW 0 AXLE STRAP / IF ADAPTER TEE A A A A A FOR REFERENCE ONLY. NOT INCLUDED WITH THIS PART NUMBER. A REPRESENTS THE SINGLE KIT THAT IS BEING EXTENDED. AS REQUIRED 9 0

25 HYDRAULIC BRAKE LINE KITS DISC Hydraulic Line Kits Come Complete With All Fittings Needed To Connect Hydraulic Brake Axles. Kits Begin With A Basic Single Line Kit And With The Additional Add-On Kit You Can Plumb More Brakes. Choose From Steel (With Alum Galfan Finish), Stainless Steel, Torsion Or Dot Approved Flex Line Kits. The Standard Hydraulic Brake Line Kits Listed Below Are Designed To Be Used On Trailers Using Either Surge Brake Actuators Or Power Brake Actuators And Are Manufactured Using Double Wall Brazed Low Carbon Steel Tubing In Accordance With Sae J. ITEM NO. ID NO. DESCRIPTION 9000 AG-0-TR LINE KIT - SINGLE AXLE TORFLEX OR DISC DELUXE / X Choose This Line Kit For A Single Axle Torflex Or Disc Trailer. For A Tandem, Add-On One Of The Kits Below. I.e., If You Select Ag-0-Tr, Then For A Tandem Select Ag-00-Ak Also. DISC REF NO. QTY DESCRIPTION / X BRAKE LINE / X BRAKE LINE / X BRAKE LINE WITH FLEX BRAKE LINE ML/FML WITH SWIVEL ENDS ON HOSE / IF STREET TEE HOSE BRKT HOSE CLIP / MPT X / IF ADAPTER TUBE CLAMP 9 SELF TAB SCREW 9000 AS REQUIRED 9 HYDRAULIC BRAKE LINE KITS DISC ADD-ON KITS ITEM NO. ID NO. DESCRIPTION HYDRAULIC LINE ADAPTER FOR USE WITH 0K-K DISC BRAKES SF HYDRAULIC HOSE OPTION 90 SWIVEL MALE /"- X /"- FEMALE " LONG 9000 HYDRAULIC ADAPTER /"FEMALE /" MALE INVERTED FLARE FOR DEXTER ACTUATORS 9000* AG-00-AK LINE KIT - ADD FOR AG-0-TR (ABOVE) * Add One Of These Kits For Each Additional Axle. I.e., A Triple Would Require One Kit From Above Plus Two Of The Matching Add-On Kits. DISC REF NO. QTY DESCRIPTION / X BRAKE LINE / X 0 BRAKE LINE / X BRAKE LINE FLEX BRAKE LINE ML/FML WITH SWIVEL ENDS ON HOSE / IF STREET TEE HOSE BRKT HOSE CLIP TUBE CLAMP SELF TAB SCREW A A A A AS REQUIRED A FOR REFERENCE ONLY. NOT INCLUDED WITH THIS PART NUMBER. A REPRESENTS THE SINGLE KIT THAT IS BEING EXTENDED. O

26 HYDRAULIC BRAKE LINE KITS FLEXIBLE Designed To Be Used On Trailers With Either Surge Brake Actuators Or Powered Brake Actuators, Such As The Electric Over Hydraulic. Can Be Used With Drum Or Disc Brakes. Brake Lines Are Dot Flexible Hoses Approved For Use On All Trailers. All Fittings Are Brass For Ultimate Corrosion Resistance. Do Not Exceed,000 Psi. ITEM NO. ID NO. DESCRIPTION 9000 F-00-SA LINE KIT - SINGLE AXLE D.O.T. FLEX LINE Choose This Line Kit For A Single Axle Drum Or Disc Brake Trailer. For A Tandem, Add-On The Kit Below. I.e., If You Select F-00-Sa, Then For A Tandem Select F-0-Sa Also. HYDRAULIC BRAKE LINE KITS FLEXIBLE FLEXIBLE DISC OR DRUM REF NO. QTY DESCRIPTION EA FLEX BRAKE LINE EA FLEX BRAKE LINE EA FLEX BRAKE LINE EA / IF UNION TEE W/ BRKT EA / IF ADAPTER TEE EA TUBE CLAMP EA SELF-TAP SCREW EA TIE STRAP AS REQUIRED AS REQUIRED 9000 ADD-ON KITS ITEM NO. ID NO. DESCRIPTION 9000 F-0-SA LINE KIT - ADD FOR F-00-SA * Add One Of These Kits For Each Additional Axle. I.e., A Triple Would Require One Kit From Above Plus Two Of These Add-On Kits. REF NO. QTY DESCRIPTION FLEX BRAKE LINE FLEX BRAKE LINE FLEX BRAKE LINE / IF UNION TEE W/ BRKT TUBE CLAMP SELF-TAP SCREW TIE STRAP / MPT X / IF ADAPTER AS REQUIRED O 9000 A A A FOR REFERENCE ONLY. NOT INCLUDED WITH THIS PART NUMBER. A REPRESENTS THE SINGLE KIT THAT IS BEING EXTENDED.

27 HYDRAULIC BRAKE LINE KITS FLEXIBLE Designed To Be Used On Longer Trailers. Includes Feet Of Main Line Verses Feet In The Standard Kit. Disc Kit Includes Hoses Designed To Be Used With Disc Brake Calipers With /-0 Male Ends Avoiding The Use Of Additional Fittings. DRUM ITEM NO. ID NO. DESCRIPTION 9000 T-00 LINE KIT - TANDEM DUAL DRUM BRAKES Choose This Line Kit For A Tandem Dual Wheel Drum Brake Trailer. REF NO. QTY DESCRIPTION / X BRAKE LINE / X BRAKE LINE / X 0 BRAKE LINE FLEX BRAKE LINE ML/FML HOSE BRKT HOSE CLIP / IF UNION TEE W/ BRKT / IF STREET TEE 9 TUBE CLAMP 0 SELF-TAP SCREW 9000 /" RED NUT TO POWER BOOSTER 0 9 AS REQUIRED HYDRAULIC BRAKE LINE KITS FLEXIBLE DRUM ITEM NO. ID NO. DESCRIPTION 9000 T-00D LINE KIT - TANDEM DUAL DISC BRAKES OR TORFLEX AXLE Choose This Line Kit For A Tandem Dual Wheel Disc Brake Or Torflex Axle Trailer. REF NO. QTY DESCRIPTION / X BRAKE LINE / X BRAKE LINE / X 0 BRAKE LINE X /-0 FLEX LINE ML/FML HOSE BRKT HOSE CLIP / IF STREET TEE TUBE CLAMP 9 SELF-TAP SCREW B B /" MALE THREAD TO WHEEL CYLINDER /" RED NUT TO POWER BOOSTER O

28 O ABS BLINK CODES ABS Blink Codes provides faults with the ABS Air System. ABS BLINK CODES

29 ABS TRAILER KITS Meritor Wabco Has Been A Trailer Abs Technology Leader Since 99 With ABS Offered As Standard Equipment At All Major Trailer Oem s. Enhanced Easy- Stop ABS Provides Unparalleled Trailer Monitoring And Control Capabilities To Fleet And Owner-Operators With System Configurations To Meet Virtually Any Trailer Application Basic, Standard, And Premium. These Kits Provide Increased Directional Stability While Meeting Fmvss- Requirements For ABS Air Brake Systems And Offer The Benefits Of Reduced Tire Flat Spotting And Trailer Swing. ITEM NO ID NO DESCRIPTION S/M S/M TANDEM AXLE ABS KIT - ONE ABS AXLE SENSORS / MODULATOR TANDEM AXLE ABS KIT - TWO ABS AXLES SENSORS / MODULATORS 0000 AIR TUBING - / BLUE 00-FT BOX AIR TUBING - / RED 00-FT BOX Note: S/M For Triple ABS Axle Application Is Available. Ask Your Sales Representative For Details. COMPONENT DESCRIPTION COMPONENT DESCRIPTION ISOLATION PAD 00 ELBOW 0009 ABS WARNING TAG 00 ELBOW 0009 ABS WARNING TAG 00 UNION TEE 0009 MANUAL-S/M-S AIR HOSE 0000 GLADHAND BLUE 00 AIR HOSE 000 GLADHAND RED 000 WIRE LOOM CLAMP 000 BULK HEAD ADAPT 000 CONN BUTT DRAIN VALVE / 000 TIE CABLE. 00 PLUG 000 BOLT HEX /- 00 PLUG 0000 SCREW # X / 00 NIPPLE 000 NUT /- LOCK 00 NIPPLE 00 GRMT FLUSH MT 00 FITTING 00 PLUG MOLDED STR 0000 SM ECU WARNING LIGHT SM ECU ABS LIGHT CABLE 0009 ABS SENSOR PLUG 0000 AIR TANK N/A ECU PLUG 000 ABS POWER CABLE ABS TRAILER KITS There Are Many Configuration Options Possible That Can Apply For Your Use. We Have Provided The Most Common ABS Air Trailer Kits. If You Have An ABS Air Need That Is Unmet With These Basic Kits, Ask Your Sales Representative For Assistance. O9

30 ABS TRAILER KITS ELECTRONIC CONTROL UNIT (ECU) ANTI-LOCK BRAKES (ABS) VALVE CONTROLLER SM Two Sensor One Modulator ABS Air Valve RV-0 0 Use 00 & 00 to install. *000 - Four Port Delivery Service NON-ABS Relay Valve - SM Four Sensor Two Modulator Drain Valve / -FT Cable Fits Air Tank 00 - / x / Fitting Used to attach ECU to Tank 00 - Air Valve Fitting / Plug Fits ABS Air Valves and Air Tank Ports 00 - / Square Head Plug used on ECU or Tank ABS Sensor Chamber Plug 0009 AIR SYSTEM GLADHAND METAL TAGS 00 - / x / Nipple Used to attach Air Valve and Tank 00 - / x/ Male Fitting Push to Connect Fitting 00 - / Pipe x / Thread Push to Connect Elbow 00 - / x / Elbow Push to Connect ABS TRAILER KITS Glad Hands / Bulk Head Adapter GLADHANDS # X / Self-Tap Screw 00 - / Union Tee Push to Connect Clamp Service (Blue) Supply (Red) / - x Hex Bolt Cable Tie ABS Unit Power Cord & ABS Light Cable / Swivel x / Rigid D.O.T. 0 Hose P.S.I. 00- / Swivel x / Rigid D.O.T. Hose P.S.I ABS System Tank Isolation Pads * Air Tubing - / Blue * Air Tubing - / Red 00 - Light Grommet ABS Warning Light 00 - Light Plug O0 * Not included in any kit. Separate purchased required Air Tank,00 CU IN ( GAL)

31

32 Doing Our Best to Provide You the Best DEMCO TRAILER COMPONENTS Demco Actuators Demco offers the widest selection of hydraulic brake actuators available today. Our mounts, including A-Frame, weld-on, bolt-on and several universal mounts are industry standard, offering an application suited to your needs TOYOTA PART DESCRIPTION PART # DAB 000 lb. G.V.W.R. Plated, top mount, lever lock coupler 000 DA9 000 lb. G.V.W.R. Down, hole standard, black 9 DA9 000 lb. G.V.W.R. Down, hole standard, zinc 9 DA0 0,000 lb. G.V.W.R. Down, weld on, primed 00 DA0,00 lb. G.V.W.R. Center, 0º mount, primed 0 Demco ez-latch Couplers Demco has an exclusive ez-latch coupler design which auto locks when dropped over it s appropriate sized standard hitch ball. The ez-latch coupler is offered in an array of different hitch mounts in both and / ball coupler sizes. Mounting configurations include: weld-on and bolt-on for tube, A-frame weld-on, and bolt-on adjustment height channel mounts TOYOTA PART DESCRIPTION PART # / ez-latch G.V.W.R. 9- / ez-latch,000 lb. G.V.W.R. 0-9 ez-latch 0,000 lb. G.V.W.R. 9 / ez-latch,000 lb. G.V.W.R. 00- ez-latch 0,000 lb. G.V.W.R