AHE-450-DE1 PARTS MANUAL
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1 AHE-450-DE1 PARTS MANUAL 2013 Aqua-Hot Heating Systems Inc.
2
3 Table of Contents Section 1: Heater Overview General... Page 5 Top... Page 6 Front... Page 7-10 Rear... Page Section 2: Diesel-Burner Overview... Page Section 3: Misc. Parts Misc. Parts... Page 16 Section 4: Tools Tools... Page 17 Page 3
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5 SECTION 1: HEATER OVERVIEW (GENERAL) SME Faceplate, Electronic Controller, Assembly 2 ELE-PC4-010-AA Controller, Electronic, 12 VDC 3 ELX Plug, Electronic Controller, 20-Position 4 ELX Plug, Electronic Controller, 8-Position 5a ELE / /2010 Panel, Switch, Assembly, 12 VDC - Discontinued 5b ELE / /2011 Panel, Switch, Assembly, 12 VDC - Discontinued 5c ELE / Current Panel, Switch, Assembly, 12 VDC 6a ELX / /2010 Switch, Rocker, w/led - Discontinued 6b ELX / /2011 Switch, Rocker, w/led 6c ELX / Current Switch, Rocker, w/led 7 ELE Harness, B-Plug, JP4, 12 ft 8 ELE Harness, Circulation Pump Standard Control 12ft 9 SME-EN4-008 Back, Electronic Controller, Enclosure 10 PLE Tank, 3 QT, Expansion assembly 11 PLX Tubing, Clear 5/16 in. x 6 ft 12 SME Cover, Access Main Page 5
6 SECTION 1: HEATER OVERVIEW - TOP HDX Clamp, Romex, 1/2 Plastic 2 PLE Cap, Radiator, 13lb Asm w/warning Label 3 PLX Fitting, Brass, Bulkhead 1/2 x 1/2 (F)NPT 4 ELX Meter, Hour 5 PLX Fitting, Bulkhead, 1/4 x 1/4 in (F) NPT Brass Page 6
7 SECTION 1: HEATER OVERVIEW - FRONT PLE Pump, Kit, Brushless, Replacement 2 PLX Fitting, Nipple, 1/2 in. (M)NPT x 3 1/2 in Brass 3 PLX-BV1-200 Valve, Ball, 1/2 (F)NPT 4 PLE FRU Pump, Assembly, Stir, w/connectors Page 7
8 SECTION 1: HEATER OVERVIEW - FRONT FLX Fuel Line, 1/4, USCG, per/inch 2 PLX-CTB-17T Clamp, Hose, Constant Tension 1/4 in. 3 ELX Meter, Hour 4 FLX Fitting, Steel, #6 (M) JIC X 1/4 (M)NPT 5 PLX Fitting, Bulkhead, 1/4 x 1/4 in (F) NPT Brass 6 FLX-751-CVL Fitting, Valve, Fuel, Check 1/4 X 1/4 (M)NPT 7 FLX Fitting, Steel, #6 (M)JIC X 1/4 (F)NPT 8 FLX Fitting, (F) #6 JIC X 5/16 Barb Page 8
9 SECTION 1: HEATER OVERVIEW - FRONT PLX-CTB-240 Clamp, Hose, Constant Tension, 57/64 in. 2 PLX Fitting, Elbow 45 Barb, 1/2 X 1/2 (M)NPT Steel 3 PLX-2A1-300 Valve, Brass, Check 1/2 X 1/2 (F) NPT 4 ELE Switch, Fluid Level, Brass w/connectors 5 PLX Fitting, Brass, Close Nipple, 1/2 (M)NPT w/hex 6 PLX Fitting, Brass, Bulkhead, 1/2 X 1/2 (F)NPT 7 ELE Thermostat, Control, 185 F, 1/2 (M) NPT 8 ELE-HLT-322 Thermostat, High Limit, 220 F Page 9
10 SECTION 1: HEATER OVERVIEW - FRONT(A.C.) HDX Clamp, Romex, 1/2 Plastic 2 ELE-ASY-200-FRU Thermostat, High Limit VAC Kit 220 F 3 ELX-2E7-540 Element, Electric Heating, 120 VAC/1650 Watt 4 ELX Relay, 30A 277 VAC 12VDC Coil Page 10
11 SECTION 1: HEATER OVERVIEW - REAR PLE Fitting, Extension 1.5 in lg. 1/2 in. (M)NPT x 1/2 in 2 PLE Hose, heater Asm hook-up Engine Preheat 3 PLX-09P-100 Valve, Tempering 145 F 4 PLX Valve, Pressure Relief 125 PSI 5 PLX-0X1-07D Fitting, Tee 1/2 NPT (M) (F) Brass 6 PLX Fitting, Nipple 1/2 in NPT x 2-1/2 in Brass 7 PLX-803-ELB Fitting, Elbow, 90 1/2 Pex X 1/2 in PSF 8 PLX-803-FSE Fitting, Elbow, 90 1/2 Pex X 1/2 in (F)-NPT PSF 9 PLX-99D-90A Fitting, 90 Elbow, Brass, 1/2 in (M) NPT 10 PLX-M10-1DA Fitting,, Tee Forged, 1/2 (M) NPT 11 PLX-GAT-700 Hose, Formed Engine Preheat, 7.25 in 12 PLE Pump, Engine Preheat Assembly Page 11
12 SECTION 1: HEATER OVERVIEW - REAR PLX-99D-90A Fitting, 90 Elbow, Brass, 1/2 in (M) NPT 2 PLX-M10-1DA Fitting, Tee Forged, 1/2 Male NPT 3 PLX-09P-100 Valve, Tempering 145 F 4 ELE Thermostat, Low Temp Cut-Off Page 12
13 SECTION 2: DIESEL BURNER 2 WPX Controller, Diesel Burner, 12 VDC 3 WPX Bracket, Controller Mounting 4 WPX Screw, Coil Mounting 5 WPX Coil, Ignition, 12 VDC 6 WPX Boot, Ignition Wire 7 WPX Wire, Ignition 8 WPX Boot, Ignition Wire, Elbow 10 WPX Shutter, Combustion Air Intake 11 WPX Screw, Protection Housing, and Motor Plate 12 WPX Washer, Star, Protection Housing 14 WPX Cap, Protection, Motor 22 WPX Screw, Flange, Blower Housing 24 WPX A Plate, Motor Mounting 25 WPX Screw, Protection Housing, and Motor Plate 26 WPX Washer, Star, Motor Plate 27 WPX Motor, Combustion Air/Fuel Pump, 12 VDC 28 WPX Clutch, Half, 6mm Page 13
14 SECTION 2: DIESEL BURNER 35 WPX Harness, C-Plug 38 WPX Screw, Blower Casting 39 WPX Washer, Lock, Blower Casting 40 WPX Housing, Blower 41 WPX Blower, Wheel, w/shaft 42 WPX Bearing Kit 43 WPX O-Ring, Blower Casting 44 WPX A Casting, Blower 45 WPX Grommet, Blower Casting, Left 46 WPX Grommet, Blower Casting, Right Page 14
15 SECTION 2: DIESEL BURNER WPX Valve, Fuel Solenoid, 12 VDC 51 WPX Valve, Fuel Solenoid, Kit 52 WPX O-Ring, Fuel Solenoid Valve 53 WPX Bolt, Electrode 54 WPX Washer, Lock, Electrode 55 WPX Clamp, Electrode 56 WPX Electrode, Ignition 58 WPX Screw, Flame Sensor 59 WPX A Sensor, Flame 60 WPX Clip, Retaining, Photo Disc 61 WPX A Disc, Photo 62 WPX A Pump, Fuel, Kit 65 WPX A Tube, Fuel, High Pressure 66 WPX Bolt, Banjo 67 WPX Gasket, Ring, Copper 68 WPX Pipe, Fuel, Banjo, Supply, DBW 2010 (w/straight Tube) 69 WPX Pipe, Fuel, Banjo, Return, DBW 2010 (w/straight Tube) 70 WPX Screw, Mounting, Fuel Pump 71 WPX Washer, Lock, Fuel Pump 72 WPX A Nozzle, Fuel, 0.35 GPH 73 WPX Manifold, Fuel Nozzle, Brass 74 WPX Screw, Plate, Nozzle Stand 75 WPX Plate, Manifold 76 WPX Gear, Fuel Pump, Nylon 77 WPX Snap, Ring, Gear 78 FLE-FUL-100 Fuel Kit, JIC, Male, w/nut & Ring, Complete Page 15
16 SECTION 3: MISC. PARTS MSX Antifreeze, Boiler, P.G., 1 qt, Concentrate, (Camco) 2 MSX Antifreeze, Boiler, P.G, 1 Gallon (Camco) 3 FLE Filter, Cannister, Replacement, Garber 4 FLX Filter, Fuel, Garber 5 WPX A Combustion Chamber, DBW WPX Swirler, Combustion Chamber Air Assembly Cast Aluminum 7 WPX Air Swirler, DBW WPX Tube, Combustion Chamber, DBW 2010 Page 16
17 SECTION 4: TOOLS WPX Tester, Controller 2 WPE Gauge, Fuel Pressure 3 MSX Tester, Refractometer, Battery/Coolant 4 WPX Gauge, Adjustment, Electrode Page 17
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20 AHE-450-DE1 PARTS MANUAL East Highway 52 Fort Lupton, CO Toll free: phone: fax: Page 20
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